Polaris Sport Touring User Manual
OWNER’S MANUAL SUPPLEMENT
2002 Sport T ouring
PN 9916869
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style Gen II
Rider Capacity 2
Coolant Capacity (qts) N/A
Chaincase Oil Capacity (oz.) 9
DryWeight (Est.) 504
Fuel Tank capacity (Gallons) 12
Height (in.) 49
Length (in.) 120
Oil Capacity (Quarts) 3
Ski Center Distance (in.) 41
Width (in.) 46.5
Brake Type Hydraulic
Drive Clutch Center Distance 12”
Clutch Type P-85
Track Length 136
Track Width 15
Drive Chain Length 68
Reverse Transmission Standard
Sprocket Ratio 18:40
Features
Electric Fuel Gauge Optional
Electric Start Optional
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer Accessory
Wear Strips Accessory (.75)
Easy Throttle Standard
Hood Color Solar Red
Engine and Cooling
Engine Model Number EC55PM014
Alternator Output 240w @ 4000
rpm
Bore x Stroke (mm) 73.0x65.0
Displacement 544 cc
Carburetor/Throttle Body 2 Mikuni
Carburetor Model VM34SS
Main Jet 300
Pilot Jet 35
Jet Needle/Clip Position 6BGY16 / 2
Needle Jet Q--2 (480)
Cutaway 3.0
Fuel Screw N/A
Air Screw 1.5 Turns
Idle RPM +/--200 1600
Cooling Air
Cylinders 2
Ignition Timing 27_ @ 3000 /
15_ @ 6500
Ignition Type CDI
Oil Injection Polaris Blue
Spark Plug NGK BR9ES
Spark Plug Gap (mm / in) .70 / .028
Fuel Requirement 87 Non Oxy
89 Oxy
Suspension
Front Type 41 Inch Indy Xtra
IFS Shock Type Nit Cell
Rear Type Xtra--10, 136
Front Track Shock Nit Cell
Rear Track Shock Sel
Carburetor Jetting Clutching Chart
Altitud
e
Below
-30_F
Below
-34_C
320
#3
300
#3
280
#3
260
#2
240
#2
220
#2
Altitude
Meters
(Feet)
AMBIENT
TEMPERA-
TURE
0-600
(0-2000)
600-1200
(2000--4000)
1200--1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
- Production Setting
PN 9916869 Rev 01 1/01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
310
#2
290
#2
270
#2
250
#2
230
#2
210
#1
-10_ to
+10_F
-23_ to
-12_C
300
#2
270
#2
260
#2
240
#2
220
#1
200
#1
+10_ to
+30_F
-12_ to
-1_C
290
#2
260
#2
250
#2
230
#1
210
#1
190
#1
+3Μ_ to
+50_ F
-1_ to
+10_C
280
#2
250
#2
240
#2
220
#1
220
#1
185
#1
Above
+50_F
Above
+10_C
270
#2
240
#2
230
#1
210
#1
195
#1
180
#1
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Weight
10--62
Bushed
10--60
Bushed
10--58
Bushed
10--56
Bushed
Drive
Clutch
Spring
Dark
Blue /
White
Dark
Blue /
White
Dark
Blue /
White
Dark
Blue /
White
Driven
Clutch
Spring
Silver /
Blue
Silver /
Blue
Silver /
Blue
Silver /
Blue
Driv-
en
Helix
36_
#2
36_
#2
36_
#2
36_
#2
Chaincase
Geariang
18-40
68 P Borg
Warner
18-40
68 P Borg
Warner
17-41
68 P Borg
Warner
17-41
68 P Borg
Warner
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