Polaris Sportsman 600 2004 Parts List
E 2003 Polaris Sales Inc.
P ARTS MANUAL PN 9918731 and MICROFICHE PN 9918732 9/03
SPORTSMAN 600
Model #A04CH59AK
Model #A04CH59AL
Model #A04CH59AN
Model #A04CH59AW
Rev. 01
This page left blank intentionally.
T ABLE OF CONTENTS
SPORTSMAN 600A04CH59AK andSPORTSMAN 600A04CH59AL andSPORTSMAN 600A04CH59AN andSPORTS-
MAN 600 A04CH59AW
Parts Manual
A
A--ARM/STRUT MOUNTING B12.............
AIR BOX B1...........................
B
BRAKE LINE B10........................
BRAKE, FRONT B8.....................
BUMPER MOUNTING A7-8.................
C
CAB, FRONT A5........................
CAB,REAR A3-4.........................
CABLE B9.............................
CALIPER, REAR C9.....................
CARBURETOR D7-8.......................
CLUTCH COVER C3.....................
CONTROLS -- MASTER
CYLINDER/BRAKE LINE B10............
CONTROLS -- THROTTLE ASM./CABLE B9....
COOLING SYSTEM A10...................
CRANKCASE D3........................
CRANKSHAFT D4.......................
CYLINDER D5-6..........................
CYLINDER HEAD D5-6.....................
G
GEARCASE (Cases and Snorkel) D1-2..........
GEARCASE (INTERNAL COMPONENTS) C13-14...
H
HANDLEBAR B13-14........................
HEADLIGHT POD B13-14.....................
I
INTAKE D9............................
M
MAGNETO D13..........................
MASTER CYLINDER B10..................
MASTER CYLINDER, REAR C8............
O
OIL PUMP D12..........................
P
PISTON D4............................
PROP SHAFT, FRONT B4.................
PROP SHAFT, REAR B5.................
D
DECALS A9...........................
DRIVE CLUTCH C1......................
DRIVE SHAFT, FRONT B2.................
DRIVE SHAFT, REAR B3.................
DRIVEN CLUTCH C2.....................
E
ELECTRICAL C7........................
ENGINE MOUNTING A13-14..................
EXHAUST D9..........................
EXHAUST SYSTEM A11...................
F
FRAME A3-4............................
FRONT HOUSING C11....................
FUEL TANK A12.........................
RACK MOUNTING, FRONT A7-8.............
RACK MOUNTING, REAR A6..............
REAR WHEEL DRIVE C4..................
S
SEAT A3-4..............................
STARTING MOTOR D14...................
STEERING POST B11.....................
STRUT, FRONT B6......................
SUSPENSION, REAR C5-6.................
T
T AILLIGHT C7..........................
THROTTLE ASM. B9.....................
TOOL KIT E1...........................
TRANSMISSION MOUNTING C 12............
W
R
G
GEAR SELECTOR C10....................
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
WATER PUMP D11.......................
WHEEL, FRONT B7.....................
WINCH ASM. E2........................
REAR CAB, SEAT and MAIN FRAME
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
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A3
REAR CAB, SEAT and MAIN FRAME
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7541925 4 Nut, Nylok
2 7555792 4 Washer
3 581 1107 1 Foil, Rear Cab, Rear
4 54321 17-400
5432117-053
5432117-341
5432117-288
5 751 1930 2 Bolt
6 5246076 1 Retainer, Seat Latch
7 7079902 1 Decal, 4 Stroke, Carb/Filter Information
8 581 1308 1 Foil, Tape, Rear Cab
9 7512242 4 Screw
10 7555859 4 Washer, Flat
11 7556034 4 Washer
12 7512085 2 Screw
13 5431786 1 Box, Tool
14 7517375 2 Screw
15 7621403 2 Rivet
16 5211033 2 Bracket, Lever Retainer
17 1040387 1 Latch, Seat
18 7041370 1 Spring, Latch
19 2683197-070
2682958-070
1
Cab, Rear (AK)
1
Cab, Rear (AL)
1
Cab, Rear (AN)
1
Cab, Rear (AW)
11Asm.,Seat,Black
Covering, Seat, Black
20 5431787 1 Cover, Tool Box
21 7517377 4 Screw
22 5432280 2 Spacer (LH Only)
23 7542122 8 Nut, Nylok
24 7542153 6 Nut, Nylok, Flanged
25 7512283 6 Screw
26 5244751-067 1 Brace, Frame
27 1014461-067 1 Frame, Main
28 7170509 1 Decal, Hit ch
29 7512232 22 Screw
30 58 11111 1 Foil, Rear Fender
31 5811087 1 Foil
32 5811106 2 Foil, Rear Cab, Front
33 5434704-070
5434705-070
34 7670057 22 Nut, U-Type Speed
35 7555832 2 Washer
36 7517312 2 Screw
37 7517264
7517376
38 5432221-070
5433929-070
11Guard, Mud, Rear, LH
Guard, Mud, Rear, RH
44Screw (LH Side)
Screw (RH Side)
11Footwell, Black, LH
Footwell, Black, RH
9/03
A4
FRONT CAB
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
E 2003 Polaris Sales Inc.
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1
22
2
3
21
20
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6
7
12
11
13
6
19
12
18
10
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5811491 1 Foil, Side Panel, Gen. IV, RH
2 5433853-177
2632471-177
5435322-070
2632471-070
2632471-382
3 5812326 1 Foil, Side Panel, RH
4 7512232 10 Screw
5 2632748-400
2632748-053
2632748-341
2632748-288
6 7670057 10 Nut, U-Type Speed
7 5432088-400
5432088-053
5432088-341
5435110-288
8 7517861 2 Screw
1
Panel, Side, LH (AK)
1
Panel/Foil, RH (AK)
1
Panel, Side, LH (AL)(AN)(AW)
1
Panel/Foil, RH (AL)(AW)
1
Panel/Foil, RH (AN)
1
Cab, Front (AK)
1
Cab, Front (AL)
1
Cab, Front (AN)
1
Cab, Front (AW)
1
Cover, Front (AK)
1
Cover, Front (AL)
1
Cover, Front (AN)
1
Cover, Front (AW)
17
16
15
14
14
10
9 5246872 1 Guard, Splash, LH/Pump Mount
10 7517386 3 Screw
11 7670135 2 Nut, Push-on
12 7517312 2 Screw
13 7670156 2 Clip, Retainer
14 7542122 2 Nut, Nylok
15 7556034 2 Washer
16 7555859 2 Washer, Flat
17 5246021-067 1 Guard, Splash, RH
18 5434702-070
5434703-070
19 7515158 2 Screw
20 7541925 2 Nut, Nylok
21 7555792 2 Washer
22 7512085 2 Screw
9
8
11Guard, Mud, Front, Black, LH
Guard, Mud, Front, Black, RH
9/03
A5
REAR RACK MOUNTING
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
1
2
3
4
5
E 2003 Polaris Sales Inc.
12
2
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9
8
7
11
10
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1040510-418 1 Extender , Rack, Rear (Incl. 12)(AW)
2 7517983 2 Screw
3 7517685 2 Screw
4 7555916 2 Washer, Nylon
5 2632836-070 1 Asm., Rack, Rear (Incl. Warning Decal)
6 5334092 2 Spacer
7 7512329 4 Bolt
8 5241663 1 Bracket, Silencer, Frame
9 7558402 8 Washer, Flat
10 7542324 4 Nut, Nylok
11 1013724-067 1 Support, Rear Rack
12 7517208 6 Screw (AW)
A6
9/03
FRONT RACK and BUMPER MOUNTING
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
(See Winch Asm. Pg. E2 for Winch Components)
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12
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16
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18
A7
FRONT RACK and BUMPER MOUNTING
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1013972-418 1 Extender, Front Rack (AW)
2 7517685 4 Screw
3 7081085 2 Plug (AW)
4 5434697-070
5435240-070
5 7558402 14 Washer, Flat
6 7517208 4 Screw
7 2431017
4030059
8 7542324 6 Nut, Nylok
9 2632757-070
-- -- -- -- -- -- --
10 7515306 4 Screw
11 5434699-070 1 Panel
12 7512094 2 Screw
13 1014412-067 1 Guard, Brush
11Rack, Front, Black
(If built before 2/03/03)
Rack, Front, Black (If built after 2/03/03)
22Headlight
Bulb, Replacement, 27W
11Asm., Bumper, Front, Black
(Incl. Warning Decal)(AK)(AL)(AN)
Bumper, Front (AW)
(See Winch Pg. E2, Ref. 20)
14 5434314
5434315
15 5412504 4 Grommet
16 5435046 1 Cover, Radiator
17 5247507-067 1 Grill, Brush Guard
18 7518046 4 Screw
19 7670094 6 Nut, U-Type
20 7512097 6 Screw
21 7515399 6 Screw
22 5245767-067 1 Bracket, Bumper, Lower
23 7512329 2 Screw
24 7171474
7171475
25 1014020-067 1 Support, Front Rack
26 5810467 1 Plug, Frame
27 1014261-067
1014262-067
28 7512232 6 Screw
29 7555960 2 Washer, Flat
11Shield, Side, Radiator, LH
Shield, Side, Radiator, RH
11Decal, Reflector, Amber, LH
Decal, Reflector, Amber, RH
11Support, Front Rack, LH
Support, Front Rack, RH
9/03
A8
DECALS
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
6
5
2
1
3
RH
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E 2003 Polaris Sales Inc.
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18
LH
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7179927 2 Decal, Reflector, Red
2 7170912 2 Decal, Warning, Front/Rear Rack
3 7171016
7171017
7171008
7171009
7171012
7171013
7172060
7172061
4 7078253 1 Decal, Age Warning
5 7079780 1 Decal, Warning AWD Switch
6 7078003 1 Decal, Headlight Adjustment
7 7078465 1 Logo, Polaris Star
8 7079773
7079916
9 7171474
7171475
10 7079672 1 Decal, Foot Brake
11 7079604 1 Decal, Override Switch, AWD
1
Decal, “4X4”, Side Panel, LH (AK)
1
Decal, “4X4”, Side Panel, RH (AK)
1
Decal, “4X4”, Side Panel, LH (AL)
1
Decal, “4X4”, Side Panel, RH (AL)
1
Decal, “4X4”, Side Panel, LH (AN)
1
Decal, “4X4”, Side Panel, RH (AN)
1
Decal, “4X4”, Side Panel, LH (AW)
1
Decal, “4X4”, Side Panel, RH (AW)
11Decal, “POLARIS”, Frt Cover (AK)(AN)(AW)
Decal, “POLARIS”, Front Cover (AL)
11Decal, Reflector, Amber, LH
Decal, Reflector, Amber, RH
12 7171004
7171005
7171315
7171316
7172056
7172057
13 7171014
7171015
7171006
7171007
7171797
7171798
7172058
7172059
14 7077920 1 Decal, Passenger Warning
15 7079959
7079960
16 7079084 1 Decal, Tire Pressure/Load
17 7171383 1 Decal, Discretionary Warning
18 7079083 1 Decal, Warning, General, CPSC
1
Decal, Tank Side, LH (AK)(AL)
1
Decal, Tank Side, RH (AK)(AL)
1
Decal, “600”, T ank Side, LH (AN)
1
Decal, “600”, T ank Side, RH (AN)
1
Decal, Tank Side, LH (AW)
1
Decal, Tank Side, RH (AW)
1
Decal, Side Panel, Top, LH (AK)
1
Decal, Side Panel, Top, RH (AK)
1
Decal, Side Panel, Top, LH (AL)
1
Decal, Side Panel, Top, RH (AL)
1
Decal, Side Panel, Top, LH (AN)
1
Decal, Side Panel, Top, RH (AN)
1
Decal, Side Panel, Top, LH (AW)
1
Decal, Side Panel, Top, RH (AW)
11Decal, “POLARIS”, Rear (AK)(AN)(AW)
Decal, “POLARIS”, Rear (AL)
9/03
A9
COOLING SYSTEM
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
4
19
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39
38
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37
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36
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9
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24
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33
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8
17
22
23
24
24
11
12
13
5
14
15
16
25
26
27
28
29
30
31
32
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 1240044 1 Cap, Pressure
2 5434325
5435196
3 5521644 1 Guard, Hose
4 7042089 1 Retainer, Hose
5 7512084 5 Screw
6 5412311 1 Hose, Filler Neck
7 7080827 1 Clamp, 1 Inch
8 7080003 2 Clamp, Hose
9 8450040-150 AR Line, Fuel
10 5430743 1 Cap, Overflow, Drilled
11 5810279 1 Gasket, Overflow Cap
12 5433774 1 Plug, Cap
13 5431673 1 Tank, Surge
14 7052065 1 Fitting, Barbed, 90 Degree
15 8450003-1525 1 Line, Fuel
16 7080307 1 Clamp, Hose
17 7080826 3 Clamp
18 5412030 1 Hose, Engine, Upper
19 7081174 2 Clamp, Hose
20 5521597 2 Hose, Guard
11Filler, Coolant (If built before 10/02/03)
Filler, Coolant, (If built after 10/02/03)
21 5246656 1 Bracket, Radiator Mount, Upper
22 7518014 2 Screw
23 7556196 2 Washer
24 7547197 6 U-Clip
25 4010161 1 Sensor, Thermal
26 1240103 1 Radiator
27 5411975 2 Grommet
28 7515179 2 Screw
29 7052296 1 Valve, Drain
30 5410584 2 Bushing, Mount
31 5245773-067 1 Bracket, Radiator, Lower
32 7517386 2 Screw
33 5434171 1 Shroud, Fan
34 4010631 1 Clip, Wiring
35 2410288 1 Asm., Fan
36 7517975 4 Screw
37 5412312 1 Hose, Radiator, Lower
38 7052282 1 Connector, Tee
39 7081047 2 Clamp
40 5412313 1 Hose, Engine, Lower
8/03
A10
EXHAUST SYSTEM
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
1
2
3
4
5
6
7
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11
1
2
3
4
E 2003 Polaris Sales Inc.
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20
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27
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22
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24
13
14
16
15
17
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7542324 2 Nut, Nylok
2 7555716 2 Washer, Flat
3 5010192 2 Bushing
4 5410436 2 Washer, Rubber
5 7555863 2 Washer
6 5241663 1 Bracket, Silencer, Frame
7 7555935 8 Washer
8 7517615 4 Screw
9 5410241 2 Dampener, Vibration
10 7515316 2 Bolt, Carriage
11 7558402 4 Washer, Flat
12 7512329 4 Bolt
13 1261223-029 1 Silencer, Exhaust
14 7556230 1 Washer
18
20
15 7512666 1 Bolt
16 3610047 2 Seal, Exhaust
17 7041804 2 Spring, Exhaust
18 1261242-029 1 Pipe, Exhaust
19 5244014 1 Shield, Heat
20 7515197 5 Screw
21 7555935 5 Washer
22 7041789 3 Spring, Exhaust
23 7542301 1 Nut
24 3110064 1 Mount, Torque Stop
25 7547101 1 Nutsert
26 1261077-029 1 Manifold
27 5245502 1 Shield, Heat, Exhaust
6/03
A11
FUEL T ANK
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
1
10
18
E 2003 Polaris Sales Inc.
23
22
17
16
15
20
14
19
13
12
21
2
3
4
5
6
7
8
11
10
9
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5433687
5435324
2 5812123 1 Gasket, Fuel Cap
3 5812265 1 Seal, Foam
4 8360009-600 AR Line, Fuel
5 7517685 2 Screw
6 5247184
5247185
7 5431053 1 Vent, Tank
8 5812004 1 Foil, Tank
9 8450103 AR Hose, Fuel
10 7080003 4 Clamp, Hose, Red
11 7052346 1 Fitting, Fuel Outlet, Reserve
11Cap, Gas Tank (If built before 7/01/03)
Cap, Gas Tank (If built after 7/01/03)
11Bracket, Mounting, Rear, LH
Bracket, Mounting, Rear, RH
12 7052028 1 Grommet
13 7517505 1 Screw
14 5432559 1 Knob, Fuel Valve
15 5432733 1 Nut, Fuel Valve
16 5247585 1 Bracket, Fuel Valve
17 7661637 2 Rivet
18 7052159 1 Valve, On/Off
19 2520339 1 Asm., Fuel Tank w/Sender
(Incl. 7,8,11,12,20-23)
20 5812005 1 Foil, Tank
21 5810858 1 Gasket
22 2410289 1 Sender, Fuel
23 7512056 5 Screw
6/03
A12
ENGINE MOUNTING
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
5
4
1
3
2
8
E 2003 Polaris Sales Inc.
43
26
42
8
8
41
26
7
9
6
8
10
8
11
9
8
15
12
14
13
10
16
17
28
24
25
26
27
23
18
19
20
21
22
34
35
40
36
39
37
38
33
28
26
A13
32
29
30
31
ENGINE MOUNTING
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 2520227 1 Pump, Fuel
2 7517867 2 Screw
3 7558301 2 Washer, Flat
4 7546601 2 Nut, Nylok
5 7541923 2 Nut, Well
6 5243829 1 Strap, Fuel Pump Mounting
7 7512329 4 Bolt
8 7080003 8 Clamp, Hose
9 8450103--600 AR Line, Fuel
10 2530009 1 Filter
11 8450080-50 1 Sheath, Foil
12 2202361
2202697
13 7555770 2 Washer (If built before 10/02/03)
14 4010132 1 Cable, Ground, Engine
15 7517386 1 Screw
16 8360009--600 AR Line, Fuel
17 5412287 1 Hose, Formed
18 5247141 1 Bracket, Carburetor Mount
19 7542105 2 Nut
11Kit, Short Block, ATV 680
(If built before 10/02/03)
Kit, Short Block, ATV 600
(If built after 10/02/03) NOTE: The
Short Block assembly contains a
crankcase assembly, cylinder & cylinder head assembly and a piston &
crankshaft assembly. Prior authorization is required for warranty consideration.
20 7558301 2 Washer, Flat
21 7558203 2 Washer
22 3110050 2 Mount, Carb
23 7051011 1 Valve, Check
24 7516714 2 Screw
25 7552901 2 Washer, Spring Lock
26 7547108 6 Nut, Flange Lock
27 5244622--067
5247368
28 7555815 3 Washer
29 7517868 1 Screw
30 4010470 1 Cable, Black
31 5411944 1 Boot, Intake
32 7080451 1 Clamp, Hose
33 3021119 2 Mount, Rubber
34 7518197 1 Bolt
35 7575202 1 Washer, Interlock
36 5210748 1 Washer, Flat
37 5430261 1 Bushing
38 7552603 2 Washer, Spring Lock
39 7512492 2 Screw
40 3110044 2 Mount, Rubber, Top
41 5244771--067 1 Mount, Lower, Front
42 7555823 AR Washer, Flat
43 5245043--067 1 Bracket, Torque Stop
11Bracket, Mount, Top
(If built before 10/02/03)
Bracket, Mount, Top
(If built after 10/02/03)
9/03
A14
AIR BOX
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
6
1
2
31
29
30
5
3
4
8
9
10
7
12
11
13
14
15
14
17
28
E 2003 Polaris Sales Inc.
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5811633 1 Filter, Precleaner Sleeve
2 7080595 1 Filter, Air Intake
3 7080413 1 Clamp, Narrow Band
4 5433847 1 Sleeve
5 5432868 1 Cover, Air Box
6 7527317 4 Screw
7 5434013 1 Duct, Air Inlet
8 5411422 1 Gasket, Intake
9 5811482 1 Seal, Air Box Cover
10 5433678 1 Box, Air
11 5434044 1 Duct, Clutch Air Inlet
12 7670102 1 Clip
13 5812316 1 Seal, Foam
14 7080451 2 Clamp, Hose
15 5411944 1 Boot
16 7080511 1 Clamp, Narrow Band
27
26
25
24
23
17 7080699 3 Clamp, Hose
18 8450073-600 AR Line, Breather
19 7080694 1 Clamp
20 5411966 1 Hose, Breather, Formed
21 2530029 1 Filter, Breather
22 7080534 1 Clamp, Hose
23 5433396 1 Cap, End
24 5242044 6 Clip, Air Box
25 5432377 1 Plug, Trap
26 8450059-150 AR Line, Fuel
27 7080650 1 Clamp, Hose
28 5811650 1 Foil, Air Box
29 7558301 2 Washer, Flat
30 7515179 2 Screw
31 5412066 1 Boot, Carb
18
22
16
17
17
19
21
20
6/03
B1
FRONT DRIVE SHAFT
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
E 2003 Polaris Sales Inc.
1
5
4
3
2
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1380218 2 Asm., Drive Shaft
1 7670092 2 Circlip
2 1590358 2 Joint, CV
3 2201015 2 Kit, Boot (Incl. Clamps and Grease)
4 1380186 2 Shaft(Incl.5)
5 2202015 2 Kit, Cross and Bearing
B2
12/02
REAR DRIVE SHAFT
SPORTSMAN 600 A04CH59AK and SPORTSMAN 600 A04CH59AL and SPORTSMAN 600 A04CH59AN and SPORTSMAN 600 A04CH59AW
E 2003 Polaris Sales Inc.
1
2
3
10
4
5
4
9
6
2
7
8
Part numbers may have changed since this microfiche was issued. To ensure that correct parts are received, refer to PartSmart, which is updated monthly.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1380197 2 Asm., Drive Shaft, Rear (Incl. 1-8)
1 1590362 1 CV Joint
2 1350044 2 Clamp, Large
3 1350046 1 Grease, 30g
4 1350045 2 Boot
5 1350043 2 Clamp, Small
6 1350047 1 Grease, 50g
7 1590281 1 Joint, Plunging
8 1350042 1 Ring, Spring
9 2201374 1 Kit, Boot, Gear Side
10 2201373 1 Kit, Boot, Wheel Side
B3
5/03
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