Polaris SLX W004699D, INT’L SLX W004699 Parts Manual

SLX

Model #W004699D

INT’L SLX

Model #W004699I

PARTS MANUAL PN 9915576 and MICROFICHE PN 9915584 9/99



TABLE OF CONTENTS

SLX W004699D and INT’L SLX W004699I

Parts Manual

A

AIR VENT B8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B

BATTERY BOX B7. . . . . . . . . . . . . . . . . . . . . . . .

BILGE PUMP B13. . . . . . . . . . . . . . . . . . . . . . . . . .

C

CARBURETOR C5-6. . . . . . . . . . . . . . . . . . . . . . . .

COOLING SYSTEM B9. . . . . . . . . . . . . . . . . . . .

CRANKCASE C1. . . . . . . . . . . . . . . . . . . . . . . . .

CRANKSHAFT & PISTON C3. . . . . . . . . . . . . .

CYLINDER & MANIFOLD C2. . . . . . . . . . . . . . .

D

DECALS A9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE SYSTEM B3. . . . . . . . . . . . . . . . . . . . . . .

E

ELECTRICAL BOX B11-12. . . . . . . . . . . . . . . . . . . . .

ENGINE FOGGING SYSTEM C10. . . . . . . . . . . .

ENGINE MOUNTING B2. . . . . . . . . . . . . . . . . . .

EXHAUST SYSTEM B6. . . . . . . . . . . . . . . . . . . .

F

FRONT STORAGE COMPARTMENT A8. . . . .

FUEL SYSTEM A11. . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

FUEL TANK A10. . . . . . . . . . . . . . . . . . . . . . . . . . .

FUEL/WATER SEPARATOR C9. . . . . . . . . . . . .

HULL and BODY A5-7. . . . . . . . . . . . . . . . . . . . . .

MAGNETO C7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

OIL PUMP C4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

OIL TANK A13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PART NUMBER INDEX C11-14. . . . . . . . . . . . . . . . .

PROPULSION B4. . . . . . . . . . . . . . . . . . . . . . . . .

SEAT A12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STARTING MOTOR C8. . . . . . . . . . . . . . . . . . . .

STEERING A14-B1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOOL KIT B14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TRIM PACKAGE B5. . . . . . . . . . . . . . . . . . . . . . .

WATER INLET B10. . . . . . . . . . . . . . . . . . . . . . . . .

F

H
M
O

P

S

T

W

2000 SLX and INT’L SLX WATERCRAFT SPECIFICATIONS

CAPACITIES

Fuel Tank
Reserve Fuel Tank
Injection Oil Reservoir

CARBURETION

Gas Type

Carburetor Type and
Number

Carburetion idle speed
Carburetion Intake
Scavenging System

COOLING

Cooling System Type

Overheating Warning

DIMENSIONS

Rider Capacity/Load Limit

Length, Overall
Width, Overall
Height, Overall
Draft, Stationary, Unloaded
Dry Weight
Hull Design
Hull Material
Top Deck Material
Rub Rail Material
Front Bumper Material
Front Storage Capacity
Under Seat Rear Storage

12.5 US Gallons (47.3 L)
N/A

5 Quarts (4.73 L)

Regular Unleaded,

87 Octane or

Oxygenated 89 Octane

3-40 mm, CDK

1250 +/– 50 RPM

Reed V alve

Loop Charged

Water Cooled,

Thermostat - Pop Off;

Self Draining; Direct

Flow from Propulsion

Warning Light//RPM

Limit

1-2 Persons

400 lbs (182 kg)

108.5″ (275.69 cm)

47.5″ (120.65 cm)

39.5″ (100.33 cm)
6″ (20.32 cm)

555 lbs. (251 kg)

Modified “V”

SMC

RTM

PVC
TPO

0.76 cu. ft.
Standard

ENGINE

Engine Type
Induction Type
Exhaust System
Lubrication Type
Oil Type
Number of Cylinders
Bore
Stroke
Displacement
Compression Ratio

(Full Stroke)

Compression Ratio

(Effective)
Maximum Power (approx.)
Maximum Torque
RPM Limiter Operation

PERFORMANCE

Cruising Range at Full
Throttle

Fuel Tank Reserve

PROPULSION

Impeller
Propulsion System
Jet Pump Type

Impeller Rotation
(from rear)

Transmission
Coupling Type
Pivoting Angle of Nozzle
Minimum Water Level for J et

Pump
Impeller Diameter

Polaris 2-Stroke

Case Reed

Water Cooled/Injected

Oil Injection

Polaris TC-W3 or Injection

3
81 mm
68 mm

1050 ccm

11.5

6.7

120 hp

94 @ 6000 RPM

6700 RPM +/– 50

55 miles (88.51 km)

Instrumentation Warning

3 Blade Swirl, 17-25

Jet drive

Single Stage Axial Flow,

PBM w/4″ ext.

Counterclockwise

Direct Drive

Rubber

30 degrees

2 feet (60 cm)

5.83″ (14.80 cm)

ELECTRICAL

Alternator Output

Ignition System Type
Spark Plug Type
Spark Plug Gap
Starting System
Ignition Timing; BTDC
Battery

Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products
without notice.

CDI, Flywheel Magneto

8.5 amp/60W

@ 4500 RPM

NGK BPR8ES
.028″ (0.7 mm)
Electric Starter

18°

12V, 19A

2000 POLARIS WATERCRAFT PUBLICATION NUMBERS

OWNER’S

MODEL MODEL #

SLX W004699D 9915574 9915576 9915584 9915592
INT’L SLX W004699I 9915574 9915576 9915584 9915592

MANUAL

PARTS
MANUAL

PARTS
MICROFICHE

ASSEMBLY
INSTRUCTIONS

10

HULL and BODY

SLX W004699D and INT’L SLX W004699I

17

18

19

11

16

7

9

14

15

21
23

20

22

24

25

9

8

3

4

2

1

7

5

6

11

11

37

12

13

28

33

34

36

35

33

26

32

29

32

31

27

6

5

4

30

A5

HULL and BODY

SLX W004699D and INT’L SLX W004699I

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1060125 1 Plug, Bilge
2 7511882 2 Screw
3 1060126 2 U-Bolt
4 7555870 6 Washer , Rubber Dish
5 7555839 2 Washer , Flat
6 7542133 2 Nut, Nylok
7 7542454 2 Nut
8 7552607 2 Washer , Lock

9 7555846 4 Washer , Flat
10 5020753 1 Plunger, Latch
11 7661042 21 Rivet
12 5432718 1 Receptacle, Seat Base
13 5811555 1 Gasket, Receptacle
14 7661039 2 Rivet
15 5211865 1 Plate, Hook, Console
16 7516609 2 Screw
17 2653011 1 Latch, Console
18 5432660-1095 1 Lid, Console
19 5333612 1 Pin, Hinge

20 5432645 1 Hinge, Console
21 7041660 1 Spring, T orsion, Console
22 5521430 1 Seal, Console
23 5811552 1 Gasket, Hook, Console
24 5432661 1 Hook, Latch, Console
25 5432829-133 1 Box, Glove, Bright White
26 5811565 1 Seal, Glove Box
27 5411664 1 Grommet, Deck, Wire Harness
28 7077479 1 Decal - Fuel Off/On
29 7077480 1 Decal - Oil Recommendation
30 2670150 1 Strap, Bow
31 7080598 1 Strap, Cable
32 5433496 2 Duct, Air Inlet
33 7080766 2 Clamp, Hose
34 5411545 2 Gasket, Air Inlet
35 7080138 4 Cable Tie
36 7080464 2 Anchor, Cable Tie
37 5433220 2 Flange, Air Inlet

9/99

A6

HULL and BODY

SLX W004699D and INT’L SLX W004699I

1

28

17

26

10

18

27

25

9

11

30

29

24

5

23

31

22

12

8

7

13

14

15

5

20

4

5

21

2

3

4

6

5

16

5

19

18

17

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5811928-070 1 Pad, Footwell, Rear, LH

2 5811926-070 1 Pad, Footwell, Center, LH

3 5811932 1 Pad, Footwell, Front, RH

4 7515174 6 Screw

5 7555839 26 Washer, Flat

6 5433572 1 Cross Member, Deck

7 5811931 1 Pad, Footwell, Front, LH

8 5811927-070 1 Pad, Footwell, Center, RH

9 5811929-070 1 Pad, Footwell, Rear, RH
10 5811905-070 1 Pad, Boarding
11 5432653-070 1 Handle, Grab
12 5433571 1 Bucket, Storage, Rear
13 5431823 2 Spacer, Mirror
14 7515129 2 Screw
15 7078311 1 Decal - Warning, Seat/Engine
16 7542133 4 Nut, Nylok
17 5431994-070 25 Plug, Bumper, Rear

18 7621511 25 Rivet
19 5411304-070 1 Bumper, Front
20 7555838 2 Washer , Lock
21 7517551 6 Screw
22 5433573-070

5433574-070
23 7661040 4 Rivet
24 5811440 12 Washer
25 7515198 12 Screw
26 5432274-070

5432275-070
27 5521487-070 2 Rail, Rub
28 5433584-070

5433585-070
29 5521538-070 1 Rail, Rub, Rear
30 5811557 1 Gasket, Bucket, Rear
31 ––––––– 1 Fitting, Thru-Hull

11Cowl, Port

Cowl, Starboard

11Sponson, LH

Sponson, RH

11Bumper, Corner, LH

Bumper, Corner, RH

(See Bilge Pump Pg. B13, Ref. 1)

9/99

A7

FRONT STORAGE COMPARTMENT

SLX W004699D and INT’L SLX W004699I

27

19

28

26

29

25

30

31

18

32

16

14

20

23
22

1

24

21

33

2

3

6

5

4

7

8
9

10

12

11

13

18

16

17

11

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2653012 1 Latch, Compartment Door
2 5432786-070 1 Windshield
3 5433120-277 1 Door, Compartment
4 7517551 2 Screw
5 7515198 4 Screw
6 5521428 1 Seal, Door
7 5433504 1 Bracket, Hinge
8 7555839 8 Washer , Flat

9 7542133 4 Nut, Nylok
10 7542334 2 Nut
11 7552610 2 Washer, Lock
12 7710456 1 Ring, Retaining
13 5432711 1 Hinge, Compartment
14 7041675 1 Spring, Gas
15 5411391 1 Boot, Gas Spring
16 1500130 2 Stud, Ball, Swivel Mount
17 5241909 1 Bracket, Mount, Gas Spring

15

18 7552615 4 Washer , Lock
19 7512056 2 Screw
20 7661026 1 Pin, Hinge
21 5811597 1 Seal, Hinge, Front
22 7515127 4 Screw
23 7555838 4 Washer , Lock
24 7555836 4 Washer , Flat
25 5432707 1 Bucket, Storage, Front
26 5811556 1 Gasket, Bucket, Front
27 7621452 4 Rivet
28 5811643 2 Bumper, Compartment Door
29 7512045 2 Screw
30 7555837 4 Washer , Flat
31 5211740 1 Plate, Fire Extinguisher
32 1060114

5431841
5431842

33 7511882 5 Screw

1

Asm., Fire Extinguisher Container

1

Container, Fire Extinguisher

1

Cover, Fire Extinguisher

9/99

A8

DECALS

SLX W004699D and INT’L SLX W004699I

2

3

1

4

5

6

7

RH

10

9

8

12

3

5

11

7

LH

10

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2201681 1 Kit - ‘00 SLX Decals

(Incl. All Decals Except Seat Decals)

2200891 1 Kit - Vinyl Decal Application

(For Seat Decal)
1 7073865 1 Decal - Caution, Capsize
2 7077812 1 Decal - Coast Guard Exemption
3 7078541-133 2 Decal - “POLARIS”, Seat
4 7078595 1 Decal - MFD, Instrument w/Trim
5 7078494 2 Decal - “POLARIS”, Compartment Door

6 7078495

7078496
7 7077777 1 Decal - Star Emblem
8 7077768 1 Decal - Warning, Refueling
9 7077479 1 Decal - Fuel Off/On

10 7078497

7078498

11 7078260 1 Decal - Fire Extinguisher
12 7078379 1 Decal - Dash Warning

11Decal - Compartment Door, LH

Decal - Compartment Door, RH

11Decal - Side Wall, LH

Decal - Side Wall, RH

9/99

A9

FUEL TANK

SLX W004699D and INT’L SLX W004699I

20

19

18

15

17

16

1

2

11

12

10

3

9

4

13

14

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512045 5 Screw
2 5810858 1 Gasket, Sending Unit
3 2410105 1 Sender/Pick-up, Fuel
4 5432769 1 T ank, Fuel
5 5333114 4 Bushing, Fuel T ank
6 7555834 4 Washer
7 7552610 4 Washer , Lock
8 7515365 4 Screw
9 7080451 1 Clamp, Hose

10 5411390 1 Hose, Fuel Fill

11 7080439 1 Clamp, Hose
12 5433621 1 Nut
13 5811492 1 Seal, Fuel Inlet
14 5433553 1 Inlet, Fuel
15 5411305 1 Seal, Fuel Cap
16 2520177 1 Cap, Fuel, Ratchet
17 7080442 2 Coupling, End, Fuel Cap Chain
18 7080710 1 Chain, Bead
19 7511873 1 Screw
20 7621229 1 Rivet

8

7
6

9/99

A10

FUEL SYSTEM

SLX W004699D and INT’L SLX W004699I

11

12

1

2

3

4

5

6

7

6

8

9

8

7
6

10

7

13
14

16

15

14

7

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7516302 1 Screw
2 7555840 1 Washer , Flat
3 5432836-070 1 Knob, Fuel Valve
4 5431451 1 Nut
5 7052159 1 Valve, Fuel On/Off
6 7080476 12 Clamp, Hose
7 8450046-1525 AR Line, Fuel
8 7080482 2 T-Clip
9 ––––––– 1 Separator, Fuel/W ater (See Fuel/Wa-

ter Separator Pg. C9, Ref. 4)

7

17

10 7052111 1 Fitting, T ee
11 5410682 2 Grommet, Vent
12 7080483 1 Cable Tie
13 7051015 1 Valve, Check
14 7080138 2 Cable Tie
15 7052118 1 Valve, Vacuum Check
16 ––––––– 1 Sender/Pick-Up, Fuel

(See Fuel Tank Pg. A10, Ref. 3)

17 7052075 1 Fitting, T ee

11/98

A11

SEAT

SLX W004699D and INT’L SLX W004699I

1

2

16

3
4

15

14

13

5

12

11

10

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2200891 1 Kit - Vinyl Decal Application

(For Seat Decal)

1 ––––––– 1 Decal - Seat, “POLARIS”

(See Decals Pg. A9, Ref. 3)
2 7547105 2 Insert, Double Threaded
3 5521457 6 Bumper, Seat
4 7621403 6 Rivet
5 5431358 1 Handle, Latch
6 7555836 2 Washer , Flat
7 7555838 2 Washer , Lock

9

8

8 7515123 2 Screw

9 7555839 2 Washer , Flat
10 5431357 1 Plate, Latch, Bottom
11 521 1314 1 Plate, Latch
12 7042036 1 Spring, Latch
13 5431359 1 Plate, Latch, T op
14 5521429 1 Seal, Seat
15 5521424 1 Trim, Seat
16 2682544-303

2682333-303

11Asm., Seat

Cover, Seat

9/99

A12

OIL TANK

SLX W004699D and INT’L SLX W004699I

24

1

23

2

3

22

21

4

5

6

7

10

13

7

8

11

12

14

9

15

14

8

20

19

5

18

16

17

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5432843 1 Cap, Oil Tank
2 7621511 4 Rivet
3 5433601 1 Inlet, Oil
4 5811554 1 Gasket, Oil Inlet
5 7080772 2 Clamp, Hose
6 7052130 1 Elbow, 90 Degree
7 7080476 2 Clamp, Hose
8 8450003-1525 AR Line, Fuel

9 7052118 1 Valve, Vacuum Check
10 5211866 1 Plate, Mount, Oil T ank
11 7555961 2 Washer, Interlock
12 7555836 2 Washer , Flat

13 7515143 2 Screw
14 7080307 2 Clamp, Hose
15 2530015 1 Filter
16 7080474 2 Clamp, Hose
17 8450059-150 AR Line, Fuel
18 5432768 1 T ank, Oil
19 2410079 1 Sender, Oil Level
20 5433636 1 Hose, Oil Fill
21 7621229 1 Rivet
22 7080710 1 Chain, Beaded
23 7517241 1 Screw
24 7080442 2 Coupling, End

9/99

A13

STEERING

SLX W004699D and INT’L SLX W004699I

35

34

2

3

4

5

10

7

33

31

29

30

28

27

32

6

8

9

25

26

23

24

11

12

13

22

21

14

16

15

17

6

18

16

19

1

36

20

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3280307 1 Gauge, Multi-Function

2 8450070-235 1 Pitot Line, Formed End

3 4010245 1 Deutsch, 12 Pin Wedgelock

4 4010243 1 Connect, Deutsch, 12 Pin

5 2460752 1 Harness, Wire

6 7517660 8 Screw

7 5631017 1 Clamp, Handlebar

8 7080608 1 Cable, Throttle

9 7080670 1 Cable, Choke
10 7080138 2 Cable Tie
11 41 10221 1 Switch, ST/SP/TR/BG/CK/PEB
12 7080675 1 Lanyard w/Whistle
13 1820819-070 1 Handlebar w/Grip
14 7517550 2 Screw
15 5243534 1 Plate, Door Latch Receiver
16 7555836 6 Washer , Flat
17 5811686 1 Bumper, Door Collar
18 5433136 1 Housing, Steering

19 7556081 8 Washer , Shim
20 1820569 1 Support, Steering
21 5433135 4 Bearing, Steering
22 7661042 2 Rivet
23 5811551 1 Gasket, Steering Housing
24 5132317 1 Column, Steering
25 5432728 1 Clamp, Throttle Block
26 5432729 1 Block, Split Throttle
27 7710426 1 Ring, Retaining
28 7555840 1 Washer , Flat
29 7541931 2 Nut
30 5432372 1 Lever, Throttle Control
31 7661628 1 Pin, Retaining
32 7517520 2 Screw
33 5432795-070 1 Pad, Handlebar, MFD/Trim
34 7512047 4 Screw
35 3280318 1 Bezel, MFD w/Overlay
36 2201481 1 Kit - MFD Button Replacement

9/99

A14

STEERING

SLX W004699D and INT’L SLX W004699I

3

4

20

19

10

2

1

18

17

16

15

8

14

13

12

11

10

11

9

7

5

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1860116 1 Boot, Steering

2 7542150 1 Nut

3 7515120 1 Screw

4 7555839 1 Washer , Flat

5 7060170 1 Rod End

6 7542133 1 Nut, Nylok

7 1860115 1 Washer

8 1860114 1 Nut, Steering Cable (Special)

9 7080752 1 Cable, Steering
10 7542528 2 Nut, Jam

11 1860103 2 Washer
12 7571625 1 Washer , Lock
13 1860101 1 Seal, Rod
14 1860105 1 Cover
15 1860102 1 Nut
16 7060154 1 Rod End
17 7555837 1 Washer , Flat
18 7541931 1 Nut
19 7512041 1 Screw
20 ––––––– 1 Column, Steering

(See Steering Pg. A14, Ref. 24)

11/98

B1