Polaris RANGER 570 Full-Size Sport 2022 Owner's Manual

2022
For Maintenance and Safety
OWNER’S MANUAL
RANGER 570 Full-Size Sport RANGER CREW 570 Full-Size Sport
!
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
!
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
2022 Owner’s Manual
RANGER 570 Full-Size Sport
RANGER CREW 570 Full-Size Sport
Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. WD-40® is registered to WD­40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. OSHA® is a registered trademark of the Occupational Safety and Health Administration. U. S. Dept. of Labor, MACPHERSON RIDE® is a trademark of Aftermarket Auto Parts Alliance, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly® is a registered trademark of the United States Department of Agriculture. Autolite® is a registered trademark of BMO HARRIS BANK N.A. Apple® and Apple CarPlay® are registered trademarks of Apple Inc. Google Play® is a registered trademark of Google LLC.
Copyright 2022 Polaris Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
9940322 R01
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/ owners-manuals.
3
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
4
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 43
Operation . . . . . . . . . . . . . . . . . . . . 63
Winch Guide. . . . . . . . . . . . . . . . . . . 81
Emission Control Systems . . . . . . . . . . . . . 93
Maintenance . . . . . . . . . . . . . . . . . . 95
Specifications . . . . . . . . . . . . . . . . . . 143
POLARIS Products . . . . . . . . . . . . . . . . 149
Troubleshooting . . . . . . . . . . . . . . . . . 151
Warranty . . . . . . . . . . . . . . . . . . . . 157
Maintenance Log . . . . . . . . . . . . . . . . 167
5
6
INTRODUCTION
INTRODUCTION
BEFORE YOU RIDE
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
• Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.
• Complete the New Operator Driving Procedures outlined in this manual. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training
7
INTRODUCTION
RADIO COMPLIANCE STATEMENTS
NOTE
Some vehicle models contain radio equipment as detailed in this section.
USA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CAUTION
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
CANADA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
Digital Media Receiver PMX-P2 Rockford Corporation
9200 Series Display RC-7 Polaris Industries Inc.
This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS (s). Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.
8
INTRODUCTION
IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio
transmitter IC 5966A-P001 has been approved by Innovation, Science and
Economic Development Canada (ISED) to operate with Polaris antenna (part
number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than
3 dBi is prohibited for use with this device.
EUROPEAN UNION (EU) RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
Component Digital Media Receiver 9200 Series Display
Component ID
Manufacturer Rockford Corporation
*Transmitting Frequency
Max RF Transmitting PWR
*Other transmitting radio frequencies may exist outside of EU markets.
Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU. The full text of the EU declaration of conformity is available at the following internet address:
https://www.polaris.com/en-us/radio-conformity/
PMX-P2 RC-7
Polaris Industries Inc.
2402 - 2480 MHz 2.4 MHz
-0.51 dBm EIRP 100 mW
9
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Vehicle Identification Number (VIN)
q
Engine Serial Number
w
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number
10
INTRODUCTION
NEAR-FIELD COMMUNICATION (NFC) (IF EQUIPPED)
Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:
• View vehicle specific information
• Access your Polaris Garage
• Download and view the owner’s manual
• View accessory instructions
• Watch helpful videos
• Access warranty information
• Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.
11
12
SAFETY
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course.
ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-267-2751.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.
For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org, call 949-255-2560 or call POLARIS at 800-342-3764.
13
SAFETY
SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow.
Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.
Helmet
q
Eye Protection
w
Long Sleeves
e
Gloves
r
Long Pants
t
Over-the-Ankle Boots
y
14
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
Parents and supervising adults should verify that young operators have a helmet that fits, and should obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
15
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
RANGER 570 FULL-SIZE SPORT
BELT WARNING
The Belt Warning label is located on the clutch cover.
WARNING
Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around clutch and vent system when replacing belt.
Read owner’s manual or see authorized Polaris dealer.
Part number: 7177469 (English), 7177469–F (French Canadian)
16
CLUTCH COVER WARNING
The Clutch Cover Warning label is located on the clutch cover.
WARNING
• Moving parts hazard under belt­clutch guard. To prevent serious injury, do not operate vehicle with guard removed
• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
Part number: 7175488 (English), 7175488–F (French Canadian)
SAFETY
PROPER USE WARNING
The Proper Use Warning label is located on the ROPS.
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off­highway vehicle access) - collisions with cars and trucks can occur.
• Do not exceed seating capacity: 3 occupants.
Driving on public roads may be hazardous and could be a violation of the law.
Part number: 7179979 (English), 7179979–F (French Canadian)
17
SAFETY
SHIFT/ BRAKE CAUTION
The Shift/ Brake Caution label is located on the console.
CAUTION
To avoid transmission damage, shift only when the vehicle is stationary and at idle.
APPLY BRAKE TO START
When the vehicle is not in operation or unattended, place shift in the park position.
Part number: 7171060 (English), 7181060F (French Canadian)
MAXIMUM PAYLOAD WARNING
The Maximum Payload Warning label is located on the ROPS.
WARNING
RANGER NEVER EXCEED IF TOTAL PAYLOAD
EXCEEDS
570 Full-Size Sport 10 mph (16 kph) 530 lbs. (240 kg)
CA 570 Full-Size Sport 20 mph (30 kph) 530 lbs. (240 kg)
CREW 570 Full-Size Sport
35 mph (56 kph) 835 lbs. (379 kg)
CA CREW 570 Full­Size Sport
Part number: 7184164 (English), 7184164–F (French Canadian)
18
35 mph (56 kph) 835 lbs. (379 kg)
SAFETY
PASSENGER/ TIRE PRESSURE WARNING
The Passenger/ Tire Pressure Warning is located on the cargo box.
WARNING
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
• If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
RANGER 570 FULL-
SIZE
SPORT
MAXIMUM CARGO BOX LOAD
TIRE PRESSURE IN PSI (KPa
800 lbs. (362 kgs.)
Front 10 (69) Rear 10 (69)
CA 570
FULL-SIZE
SPORT
600 lbs. (272 kgs.)
Front 10 (69) Rear 10 (69)
CREW 570
FULL-SIZE
SPORT
800 lbs. (362 kgs.)
Front 10 (69) Rear 18
(124)
CA CREW
570
FULL-SIZE
SPORT
600 lbs. (272 kgs.)
Front 10 (69) Rear 18
(124)
19
SAFETY
RANGER 570 FULL-
SIZE
SPORT
MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSEN­GER, CARGO, AND ACCESSO­RIES.
Read Operation & Maintenance Manual for more detailed loading information.
1500 lbs. (682 kgs.)
CA 570
FULL-SIZE
SPORT
1300 lbs. (589 kgs.)
CREW 570
FULL-SIZE
SPORT
1500 lbs. (682 kgs.)
CA CREW
570
FULL-SIZE
SPORT
1300 lbs. (589 kgs.)
Part number: 7184165 (English), 7184165–F (French Canadian)
FUEL TRANSPORT WARNING
The Fuel Transport Warning label is located in the cargo box.
WARNING
NEVER carry fuel or other flammable liquids on this vehicle
Failure to follow this instruction could lead to serious burn injuries or death.
Part number: 7186122 (English), 7186122–F (French Canadian)
20
RANGER CREW 570 FULL-SIZE SPORT
BELT WARNING
The Belt Warning label is located on the clutch cover.
WARNING
Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around clutch and vent system when replacing belt.
Read owner’s manual or see authorized Polaris dealer.
Part number: 7177469 (English), 7177469–F (French Canadian)
SAFETY
21
SAFETY
CLUTCH COVER WARNING
The Clutch Cover Warning label is located on the clutch cover.
WARNING
• Moving parts hazard under belt­clutch guard. To prevent serious injury, do not operate vehicle with guard removed
• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
Part number: 7175488 (English), 7175488–F (French Canadian)
PROPER USE WARNING
The Proper Use Warning label is located on the ROPS.
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off­highway vehicle access) - collisions with cars and trucks can occur.
• Do not exceed seating capacity: 3 occupants.
Driving on public roads may be hazardous and could be a violation of the law.
Part number: 7179981 (English), 7179981–F (French Canadian)
22
SHIFT/ BRAKE CAUTION
The Shift/ Brake Caution label is located on the console.
CAUTION
To avoid transmission damage, shift only when the vehicle is stationary and at idle.
APPLY BRAKE TO START
When the vehicle is not in operation or unattended, place shift in the park position.
Part number: 7171060 (English), 7181060F (French Canadian)
SAFETY
MAXIMUM PAYLOAD WARNING
The Maximum Payload Warning label is located on the ROPS.
WARNING
RANGER NEVER EXCEED IF TOTAL PAYLOAD
EXCEEDS
570 Full-Size Sport 10 mph (16 kph) 530 lbs. (240 kg)
CA 570 Full-Size Sport 20 mph (30 kph) 530 lbs. (240 kg)
CREW 570 Full-Size Sport
35 mph (56 kph) 835 lbs. (379 kg)
CA CREW 570 Full­Size Sport
Part number: 7184164 (English), 7184164–F (French Canadian)
35 mph (56 kph) 835 lbs. (379 kg)
23
SAFETY
PASSENGER/ TIRE PRESSURE WARNING
The Passenger/ Tire Pressure Warning is located on the cargo box.
WARNING
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
• If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your
risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
RANGER 570 FULL-
SIZE
SPORT
MAXIMUM CARGO BOX LOAD
TIRE PRESSURE IN PSI (KPa
800 lbs. (362 kgs.)
Front 10 (69) Rear 10 (69)
CA 570
FULL-SIZE
SPORT
600 lbs. (272 kgs.)
Front 10 (69) Rear 10 (69)
CREW 570
FULL-SIZE
SPORT
800 lbs. (362 kgs.)
Front 10 (69) Rear 18
(124)
CA CREW
570
FULL-SIZE
SPORT
600 lbs. (272 kgs.)
Front 10 (69) Rear 18
(124)
24
SAFETY
RANGER 570 FULL-
SIZE
SPORT
MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSEN­GER, CARGO, AND ACCESSO­RIES.
Read Operation & Maintenance Manual for more detailed loading information.
1500 lbs. (682 kgs.)
CA 570
FULL-SIZE
SPORT
1300 lbs. (589 kgs.)
CREW 570
FULL-SIZE
SPORT
1500 lbs. (682 kgs.)
CA CREW
570
FULL-SIZE
SPORT
1300 lbs. (589 kgs.)
Part number: 7184165 (English), 7184165–F (French Canadian)
SEAT BELT/ DRIVER RESPONSIBLY WARNING
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use vehicle cab doors if equipped.
• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds. Stay completely inside the vehicle.
• Stay completely inside the vehicle.
Drive Responsibly Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
25
SAFETY
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk to injury:
• Keep a firm grip on the steering wheel or handholds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
Rollovers have caused severe injuries and death, even on flat, open areas.
Part number: 7185096 (English), 7185096–F (French Canadian)
FUEL TRANSPORT WARNING
The Fuel Transport Warning label is located in the cargo box.
WARNING
NEVER carry fuel or other flammable liquids on this vehicle
Failure to follow this instruction could lead to serious burn injuries or death.
Part number: 7186122 (English), 7186122–F (French Canadian)
26
RANGER 570 FULL-SIZE INTERNATIONAL
GENERAL ALERT
• Read the owner’s manual.
• Never allow anyone under 16 years of age to operate this vehicle.
• Never use alcohol or drugs before or while driving or riding.
• Do not allow operation on public roads (unless designated for off­highway vehicle access).
• Wear approved helmet, goggles, and protective clothing.
• Always wear seat belts.
• Always use the cab nets or doors.
• Never exceed seating capacity.
SAFETY
• Always follow proper operating procedures.
Part number: 7183794
CLUTCH COVER ALERT
The Clutch Cover Warning decal is located on the clutch cover.
WARNING
Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around clutch and vent system when replacing belt.
Read owner’s manual or see authorized Polaris dealer.
Part number: 7181427
PASSENGER / TIRE PRESSURE WARNING
The Passenger/ Tire Pressure Warning is located in the cargo box.
WARNING
27
SAFETY
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers in cargo box.
• Read the Owner’s Manual.
• Never carry fuel on this vehicle.
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
• Be careful if load extends over the side of the box.
EV MID-SIZE MID-SIZE
MAXIMUM CARGO BOX LOAD
TIRE PRESSURE IN KPa (PSI)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES
Part number: 7186344
F - 70 (10)
R - 110 (16)
454 kg
(1000 lbs.)
226 kg
(500 lbs.)
F - 69 (10) R - 69 (10)
HITCH CAPACITY ALERT
The Hitch Capacity Alert is located on the hitch receiver.
CREW
F - 96 (14)
R - 96 (14)
547 kg
(1206 lbs.)
WARNING
Read the owner’s manual. MAXIMUM DRAWBAR PULL: 1700 N
ON LEVEL GROUND MAXIMUM VERTICAL LOAD: 1100 N
28
Part number: 7183975
SHIFT ALERT
The Shift Alert label is located on the front console.
WARNING
To avoid transmission damage, shift only when vehicle is stationary and at idle.
APPLY BRAKE TO START. When this vehicle is not in operation, or unattended, place shift in the park position.
SAFETY
Part number: 7183987
PASSENGER / TIRE PRESSURE WARNING
The Passenger/ Tire Pressure Warning is located in the cargo box.
WARNING
• Passengers can be thrown off. This can cause serious injury or death.
• Never carry passengers in cargo box.
• Read the Owner’s Manual.
• Never carry fuel on this vehicle.
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
29
SAFETY
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
• Be careful if load extends over the side of the box.
EV MID-SIZE MID-SIZE
CREW
MAXIMUM CARGO BOX LOAD
TIRE PRESSURE IN KPa (PSI)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND ACCESSORIES
Part number: 7186344
F - 70 (10)
R - 110 (16)
(1000 lbs.)
454 kg
226 kg
(500 lbs.)
F - 69 (10) R - 69 (10)
F - 96 (14)
R - 96 (14)
547 kg
(1206 lbs.)
30
SAFETY
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.
• Read this entire manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).
• The driver and all passengers must wear helmet, eye protection, gloves, long­sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
• Always use the cab nets (or doors) while riding in this vehicle.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• To reduce rollover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during turns.
• This vehicle is approved for on-road operation.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
31
SAFETY
• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden gear changes. Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non­POLARIS approved accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.
• Always place the transmission in PARK before getting out of the vehicle.
• Always engage the park brake when leaving the vehicle unattended.
• Always stop the engine before refueling. Remove flammable material containers from the box before filling them with fuel. Make sure the refueling area is well ventilated and free of any source of flame or sparks. Gasoline is extremely flammable.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use by someone under the age of 16 or without a driver’s license and proper training, or accidental starting.
32
SAFETY
EQUIPMENT MODIFICATIONS
Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.
For more information about safety, contact an authorized POLARIS
dealer or visit the POLARIS web site at http://www.polaris.com
33
SAFETY
PROPER OPERATION
Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.
34
SAFETY
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.
Never operate with a passenger under the age of 12. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).
USING ALCOHOL OR DRUGS
Never consume alcohol or drugs before or while operating this vehicle.
Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.
35
SAFETY
SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.
All riders must wear seat belts at all times.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield).
JUMPS AND STUNTS
CAUTION
Exhibition driving increases the risk of an accident or rollover. DO NOT do
power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
36
SAFETY
CARRYING A PASSENGER
A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2-seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover.
Never carry more than one passenger in a 2-seat vehicle.
CAB NETS AND DOORS
Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover.
Always make sure all cab doors are closed and latched while riding in this vehicle. Cab doors are NOT intended to be used as arm rests.
Always keep hands and feet inside the vehicle at all times.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
37
SAFETY
OPERATING WITH A LOAD ON THE VEHICLE
The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.
• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.
Always follow these guidelines:
UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:
Operator and/or cargo exceeds half the maximum weight capacity
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when operating.
38
SAFETY
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass and when
traveling through muddy conditions. Always inspect the underside of the
vehicle and areas near the exhaust system after driving through tall grass,
weeds, brush, other tall ground cover, and muddy conditions. Promptly remove
any grass, debris or foreign matter clinging to the vehicle and pay particular
attention to the exhaust system area.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
IMPROPER TIRE MAINTENANCE
WARNING
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control or accident. Always use the size and type
of tires specified for your vehicle. Always maintain proper tire pressure as
described in the owner's manual and on safety labels.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.
39
SAFETY
TURNING IMPROPERLY
CAUTION
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this
owner’s manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.
IMPROPER HILL CLIMBING
CAUTION
Improper hill climbing could cause loss of control or rollover. Use extreme
caution when operating on hills. Always follow proper procedures for hill
climbing as described in this owner's manual.
DESCENDING HILLS IMPROPERLY
CAUTION
Improperly descending a hill could cause loss of control or rollover. Always
follow proper procedures for traveling down hills as described in this owner’s
manual.
STALLING WHILE CLIMBING A HILL
CAUTION
Stalling or rolling backwards while climbing a hill could cause a rollover.
Maintain a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
If you begin rolling downhill:
Never apply engine power. Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
40
SAFETY
SKIDDING OR SLIDING
CAUTION
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use
additional caution when operating on slippery surfaces.
CAUTION
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual.
OPERATING ON FROZEN BODIES OF WATER
WARNING
Serious injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your cargo, together with any other vehicles in
your party.
Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
OPERATING A DAMAGED VEHICLE
CAUTION
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle, and steering systems.
OPERATING AT EXCESSIVE SPEEDS
CAUTION
Operating this vehicle at excessive speeds increases the operator's risk of
losing control. Always operate at a speed that's appropriate for the terrain, the
visibility and operating conditions and your skills and experience.
41
SAFETY
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.
OPERATING IN UNFAMILIAR TERRAIN
CAUTION
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
CAUTION
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
REFUELING
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always turn off the engine when refueling.
• Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.
• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.
LIGHTNING AND POWERLINES
Avoid operating this vehicle when lightning could occur and when near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent, and keep a safe distance from powerlines at all times.
42
FEATURES AND CONTROLS
FEATURES AND CONTROLS
COMPONENT LOCATIONS
Radiator
q
ROPS Cab Frame
w
Hip Bars
e
Seat Belts
r
Cargo Box Release Lever
t
Muffler
y
Electric Compartment
u
Tailgate
i
Cargo Box
o
Headlights
a
Front Bumper/Bush Guard
s
Fuel Cap
d
43
FEATURES AND CONTROLS
CONSOLE
Steering Wheel Adjustment Lever
q
Gear Selector (Shifter)
w
AWD Switch
e
Ignition/Light Switch
r
Instrument Cluster
t
Mode Button
y
Storage Compartment
u
Storage Tray
i
12V Auxiliary Outlet
o
AUXILIARY OUTLET
The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.
44
FEATURES AND CONTROLS
BATTERY TRICKLE-CHARGING OUTLET
The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.
If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN
2415295), which can be ordered through your dealer.
Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.
MODE BUTTON
The button located on the face of the instrument cluster is used to toggle through available mode options in the following order:
• Odometer
• Trip Meter
• Tachometer
• Hour Meter
• Service Interval
• Diagnostic Display Mode
• Engine Error Codes (if activated)
When the vehicle is restarted, the rider information center will still be displaying the last mode you were using, rather than starting over at the odometer.
IGNITION SWITCH/LIGHT SWITCH
The ignition switch is a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.
Off The engine is off. Electrical circuits are off, except Acc, 12V.
Lights On Lights are on. Electrical circuits are on. Electrical equipment can
be used.
45
FEATURES AND CONTROLS
Lights Off Lights are off. Electrical circuits are on. Electrical equipment can
be used.
Start Turn the key to the START position to engage the electric starter.
Turn the key to the LIGHTS ON position after starting the engine.
STEERING WHEEL
The steering wheel can be tilted upward or downward for rider preference.
Lift and hold the steering wheel adjustment lever while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
Always make sure the steering wheel position does not impede proper operation of the brake pedal, throttle pedal and all other controls.
46
GEAR SELECTOR
FEATURES AND CONTROLS
To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.
H: High Gear L: Low Gear N: Neutral R: Reverse P: Park
Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.
q
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. Your POLARIS dealer can assist in resolving any shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage
to the transmission could result. Always shift when the vehicle is stationary and
the engine is at idle.
47
FEATURES AND CONTROLS
USING LOW GEAR
Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.
Always shift into low gear for any of the following conditions.
• Operating in rough terrain or over obstacles
• Loading the vehicle onto a trailer
• Climbing hills
• Towing heavy loads
• Driving slowly - under 10 MPH (16 km/h)
• Operating with mud
AWD SWITCH
The AWD switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (1WD / Turf Mode).
Press the top of the switch to engage All Wheel Drive (AWD).
Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD / Turf Mode). This mode of operation is well suited to turf driving or when active traction is not needed.
48
FOOT PEDALS
FEATURES AND CONTROLS
BRAKE PEDAL
Depress the brake pedal starting the engine.
When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.
1. Turn the ignition switch to the ON position.
2. Apply the brakes. The brake light should come on after about 10 mm (0.4 in.) of pedal travel.
to slow or stop the vehicle. Apply the brakes while
q
THROTTLE PEDAL
Push the throttle pedalwdown to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
This vehicle is equipped with an automatic throttle release switch, which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle pedal, engine speed will be limited, and power to the rear wheels will be reduced.
49
FEATURES AND CONTROLS
ELECTRONIC POWER STEERING (IF EQUIPPED)
Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
HOOD LATCHES
To remove the hood, pull the hood latch lever from the vehicle.
to the left and lift the hood away
q
SEAT
SEAT REMOVAL
Pull up on the front of the seat and slide it toward the front of the vehicle. Install the seat by sliding the tabs into the rear of the seat base. Push down firmly on the front of the seat until the pins are fully seated into the grommets.
50
SEAT BELTS
FEATURES AND CONTROLS
This vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.
WARNING
Falling from a moving vehicle could result in serious injury or death. Always
fasten your seat belt securely before operating or riding in the vehicle.
To wear the seat belt properly, follow this procedure:
1. For 3-point belts, pull the seat belt latch toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
downward and across your chest
q
2. Push the latch plate
3. Release the strap, and pull to tighten.
4. To release the seat belt, press the square red button in the buckle’s center.
into the bucklewuntil it clicks.
q
51
FEATURES AND CONTROLS
SEAT BELT INSPECTION
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.
52
FEATURES AND CONTROLS
CAB NETS (IF EQUIPPED)
WARNING
Riding in this vehicle without using the cab nets (or doors, if equipped)
increases the risk of serious injury or death in the event of an accident or
rollover. Cab nets (or doors) must be used by both operator and passengers at
all times. Make sure all latches are secure before operating the vehicle
Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer or qualified technician can assist.
SECURING THE NET
1. Connect the latch at the top edge of the net to the receiver latch mounted on the front frame.
OPENING THE NET
1. To exit the vehicle, release the top front latch.
2. Rotate the net rearward and slide the lower net rod out of the mount to remove it.
3. Allow the net to hang freely outside the vehicle while dismounting.
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
The Rollover Protective Structure (ROPS) on this vehicle meets OSHA®
1928.53 rollover performance requirements. Always have your authorized
dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
53
FEATURES AND CONTROLS
FUEL CAP
The fuel tank filler cap is located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.
TRAILER HITCH BRACKET
This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.
To avoid injury and property damage, always heed the warnings and towing capacities.
EXTREME USE 30 AH BATTERY (NON-EPS MODELS ONLY)
If your factory-installed battery cannot maintain a charge because of operation in extreme cold or with multiple electrical accessories, you may need to purchase a 30 AH battery and a battery strap bracket. Your POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery. See page 92 for the part numbers of POLARIS products.
1. Fully charge the new battery before installing it.
2. To install the 30 AH battery, remove the existing battery.
3. Remove the plastic spacer at the bottom of the battery compartment. Save the spacer for future use.
4. Install the new battery.
54
INSTRUMENT CLUSTER
FEATURES AND CONTROLS
Speedometer
q
Rider Information Center
w
Indicator Lamps
e
Mode Button
r
55
FEATURES AND CONTROLS
RIDER INFORMATION CENTER
The rider information center is located in the instrument cluster. All segments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your dealer can provide proper diagnosis.
The information center is set to display standard units of measurement and a 12­hour clock at the factory.
q
w
e
r
Gear Indicator
Fuel Gauge The segments of the fuel gauge show the level of fuel
Information Display Area
Battery Under / Over Voltage
This indicator displays gear shifter position.
in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.
This area displays the following mode options in this order: odometer, trip meter, tachometer, engine temperature, engine hour meter, service hour interval, and error codes. Cycle through these modes using the mode button. When the vehicle is restarted, this area will display the last mode you were using, rather than starting over at the odometer.
This warning indicates the vehicle is operating at an RPM too low to keep the battery charged or if the engine is at idle and a high electrical load (lights, cooling fan, accessories) is applied.
56
FEATURES AND CONTROLS
Lo [VOLTAGE] – Battery voltage is too low (below 11V). Drive at a higher RPM or recharge the battery to clear the warning. Ov [VOLTAGE] – High electrical load has been applied to the battery (above 15V) or there is a possible issue with another vehicle component. Contact your dealer for assistance.
t
y
u
i
Clock The clock displays time in a 12-hour or 24-hour format.
Service Indicator
4x4 Indicator This indicator illuminates when the vehicle is in gear
Turf Mode Indicator (if equipped)
A flashing wrench symbol alerts the operator that the preset service interval has been reached. Refer to the Periodic Maintenance Chart section to view what service needs to be carried out at your current service interval.
and AWD is engaged (switch is on 4x4, AWD or ADC 4x4). There is no indicator for the 2WD setting.
This indicator illuminates when the operator unlocks the differential. Refer to the All Wheel Drive/Rear Differential System section for more info on unlocking the differential.
57
FEATURES AND CONTROLS
INDICATOR LAMPS
LAMP INDICATES CONDITION
Vehicle Speed When standard mode is selected, speed displays in
miles per hour.
When metric mode is selected, speed displays in kilometers per hour.
Over Temperature (Coolant)
Electronic Power Steering (EPS) Warning (if equipped)
Neutral This lamp illuminates when the transmission is in
High Beam (if equipped)
This lamp illuminates when the engine has reached 232° F (111° C). If the indicator begins to flash, the engine has reached 236° F (113° C); the system will automatically reduce engine power. When the engine reaches 246° F (118° C), the engine will automatically shut off.
This indicator illuminates briefly when the key is turned to the ON position. If light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
neutral and the ignition key is in the ON position.
This lamp illuminates when the head lamp switch is set to high beam.
Helmet/Seat Belt
Check Engine This indicator appears if an Electronic Fuel Injection
This lamp illuminates to alert operator to check all riders’ seat belts are securely fastened before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured. ALWAYS check to ensure all riders are wearing proper safety gear.
(EFI) related fault occurs. DO NOT operate the vehicle if this warning appears or serious engine damage could result. Your dealer can assist.
SPEEDOMETER
The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).
58
FEATURES AND CONTROLS
MODE BUTTON
The button located on the face of the instrument cluster is used to toggle through available mode options in the following order:
• Odometer
• Trip Meter
• Tachometer
• Hour Meter
• Service Interval
• Diagnostic Display Mode
• Engine Error Codes (if activated)
When the vehicle is restarted, the rider information center will still be displaying the last mode you were using, rather than starting over at the odometer.
DISPLAY UNITS
The instrument cluster can be customized to display either standard or metric units of measurement.
TIP
To exit set-up mode at any time, wait 10 seconds. The display automatically
exits and returns to the odometer display.
MEASUREMENT STANDARD METRIC
Distance Miles Kilometers
Fuel U.S. Gallons Liters, Imperial Gallons
Temperature Fahrenheit Celsius
Time 12-Hour Clock 24-Hour Clock
To change display units, do the following:
1. Turn key to OFF position.
2. PRESS and HOLD the Mode Button while turning key to the ON position.
3. The display will flash to the distance setting (mi / km), tap the Mode Button to toggle between units.
4. PRESS and HOLD the Mode Button to save the setting and advance to the next unit option.
5. Repeat procedure to change the subsequent unit settings.
59
FEATURES AND CONTROLS
CLOCK MODE
TIP
The clock must be reset any time the battery has been disconnected or
discharged.
To set the clock time, do the following:
1. Turn key to the ON position. Use the Mode Button to toggle to the odometer display.
2. PRESS and HOLD the Mode Button until hour segment flashes. Release button.
3. With segment flashing, tap the Mode Button to advance to the desired hour.
4. PRESS and HOLD the Mode Button until the next segment flashes. Release button.
5. Repeat steps 3 and 4 twice to set the 10-minute and 1-minute segments.
6. PRESS and HOLD the Mode Button exit clock mode.
7. Turn key to the OFF position.
ODOMETER
The odometer records and displays the distance traveled by the vehicle.
TRIP METER
The trip meter records the distance traveled by the vehicle between resets.
To reset the trip meter, PRESS and HOLD the Mode Button until the meter changes to zero.
NOTICE
In the Rider Information Center, the trip meter display extends to the tenth
decimal place, but the odometer does not contain decimals.
ENGINE HOURS
This screen displays total logged hours of engine operation. Hourglass icon is displayed to indicate this mode is active.
60
FEATURES AND CONTROLS
TACHOMETER
The vehicle’s engine revolutions per minute (RPM) is displayed digitally in the Rider Information Center of the instrument cluster.
TIP
Small day-to-day fluctuations in RPM may be normal due to changes in
humidity, temperature, and elevation.
PROGRAMMABLE SERVICE INTERVAL
When the number of logged engine operation hours reaches a programmed service interval, the Wrench icon will appear and flash for 5 seconds each time the engine is started. This feature provides a convenient reminder to perform routine maintenance on your vehicle.
NOTICE
The service interval is pre-programmed to 50 engine hours at the factory.
To customize the service interval, do the following:
1. From the Service Interval screen, press the Mode Button until remaining service hours display.
2. PRESS and HOLD the Mode Button.
3. When service hours flash, press and RELEASE the Mode Button to set hours to desired setting. PRESS and HOLD the Mode Button to save the new service hour interval.
4. To disable the service interval feature, toggle through the hours setting until OFF appears. PRESS and HOLD the Mode Button to save setting.
DIAGNOSTIC DISPLAY MODE
The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer or other qualified technician can provide all major repairs.
The diagnostic mode is accessible only when the check engine warning indicator is activated after the key is turned on. Leave key ON to view the active code (failure code).
Diagnostic mode becomes inaccessible once the warning has been resolved and key is turned OFF. This allows the determination of persistent as well as intermittent faults.
Inactive codes are stored in the history of the unit.
61
FEATURES AND CONTROLS
ENGINE ERROR CODES
The error code screen displays only if the CHECK ENGINE indicator lamp has been activated.
IMPORTANT
Error codes are not stored in the system’s computer. When the key is turned
OFF, the code and message will be lost. If the fault reoccurs, the error will
display again after restarting the engine.
If the CHECK ENGINE lamp illuminates, write down the error code(s) from the display and seek assistance from your dealer or other qualified technician.
If the CHECK ENGINE lamp illuminates but an error code is not displayed, do the following:
1. Toggle the Mode Button through each display screen until appears.
2. PRESS and HOLD the Mode Button to enter the diagnostics code menu.
3. Record the three numbers displayed in the gear position, clock and odometer displays.
4. Press the Mode Button to advance to the next error code.
5. PRESS and HOLD the Mode Button to exit the diagnostics menu.
Your authorized POLARIS dealer can provide code details and diagnosis.
62
OPERATION
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
NOTICE
Excessive heat build-up during the first 3 hours of operation will damage close-
fitted engine parts and drive components. Do not operate at full throttle or high
speeds during the first 3 hours of use.
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline.
2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the safe operating range.
3. Complete the New Operator Driving Procedures.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Pull only light loads.
7. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.
8. During the break-in period, change both the oil and the filter at 25 hours or one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.
63
OPERATION
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.
PVT BREAK-IN (CLUTCHES/BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and from the clutch and engine compartments when replacing the belt.
KNOW YOUR RIDING AREA/TREAD LIGHTLY®
Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly® Operate with respect for the terrain, avoid littering, and always stay on the designated trails.
TRAIL ETIQUETTE
Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.
PRE-RIDE INSPECTION
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
ITEM REMARKS PAGE
Brake system/pedal travel Ensure proper operation page 49
page 122
Brake fluid Ensure proper level page 122
Front suspension Inspect, lubricate if necessary page 99
Rear suspension Inspect, lubricate if necessary page 99
64
OPERATION
ITEM REMARKS PAGE
Steering Ensure free operation -
Tires Inspect condition and pressure page 125
Wheels/fasteners Inspect, ensure fastener tightness page 125
Frame nuts, bolts, fasteners Inspect, ensure tightness -
Fuel and oil Ensure proper levels page 100
Coolant level Ensure proper level page 110
Coolant hoses Inspect for leaks -
Throttle Ensure proper operation page 49
Indicator lights Ensure proper operation page 58
Intake pre-filters Inspect, clean -
Headlamps Check operation, apply POLARIS dielectric
grease when lamp is replaced
Brake light/tail lamps Check operation -
Seat Latch Push down on the seat back to ensure the latch
is secure
Seat Belt Check length of belt for damage, check latches
for proper operation
Cab Doors (If equipped) Check doors and latches for wear or damage. -
Grass & Leaves Remove grass, leaves, foreign matter, and other
flammable material or debris, especially near the exhaust system
page 129
-
page 51
-
SAFE OPERATION PRACTICES
1. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Complete the recommended safety training before operating this vehicle. Visit www.rohva.org or call 866-267-2751.
2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.
3. Never carry a passenger on this vehicle.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.
5. Never operate with accessories not approved by POLARIS for use on this vehicle.
65
OPERATION
6. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for on-road use).
7. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.
8. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel or handlebars during operation.
9. Never consume alcohol or drugs before or while operating this vehicle.
10.Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.
11. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.
12.Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.
13.Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
14.Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.
66
OPERATION
STARTING THE ENGINE
1. Position the vehicle on a level surface outdoors or in a well ventilated area.
2. Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped).
3. Place the transmission in PARK.
4. Apply the brakes. Do not press the throttle pedal while starting the engine.
5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.
6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.
7. Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
COLD WEATHER OPERATION
If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.
STOPPING THE ENGINE
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Turn the key to the OFF position.
4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK before stopping the engine.
67
OPERATION
BRAKING
1. Release the throttle pedal completely.
NOTICE
When the throttle pedal is released completely and engine speed slows to near
idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.
PARKING THE VEHICLE
1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Engage the parking brake (if equipped).
5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
6. Remove the ignition key to prevent unauthorized use.
DRIVING PROCEDURES
NEW OPERATOR DRIVING PROCEDURES
1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.
2. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA®.
3. Perform the pre-ride inspection.
4. Do not tow or carry cargo during this period.
5. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
7. Sit in the driver's seat and fasten the seat belt.
68
OPERATION
8. Always make sure all cab doors are closed and latched when riding in this vehicle.
9. Place the transmission in PARK.
10.Start the engine.
11. Apply the brakes and shift into low gear.
12.Check your surroundings and determine your path of travel.
13.Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.
14.Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
15.Increase speed only after mastering all maneuvers at a slow speed.
16.After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:
• Avoid sharp turns.
• Never turn while applying heavy throttle.
• Never make abrupt steering maneuvers.
• Operate at speeds appropriate for your skills, the conditions and the
terrain.
• DO NOT do power slides, “donuts”, jumps or other driving stunts.
69
OPERATION
DRIVING WITH A PASSENGER
• Perform the pre-ride inspection.
• Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.
• Make sure all passengers are wearing helmets, eye protection, gloves, long­sleeve shirt, long pants and over-the-ankle boots.
• Make sure all cab nets or doors (if equipped) are properly secured.
• Do not carry more than the recommended number of passengers for your vehicle.
• Allow a passenger to ride only in a passenger seat.
• Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.
• Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.
• Always follow all operating guidelines as outlined on safety labels and in this manual.
70
OPERATION
DRIVING ON SLIPPERY SURFACES
WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction
unexpectedly). When operating on slippery surfaces such as ice or loose
gravel, reduce speed and use extra caution to reduce the chance of skidding or
sliding out of control. Do not operate on excessively slippery surfaces.
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:
• Do not operate on excessively rough, slippery or loose terrain.
• Slow down before entering slippery areas.
• Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
• Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
• Correct a skid by turning the steering wheel in the direction of the skid. Never
apply the brakes during a skid.
DRIVING OVER OBSTACLES
Follow these precautions when operating over obstacles:
• Always check for obstacles before operating in a new area.
• Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
• Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.
• Move the gear selector to Low Gear, if needed.
• Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.
• Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.
71
OPERATION
DRIVING UPHILL
Whenever traveling uphill, follow these precautions:
• Avoid excessively steep hills.
• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.
• Always travel straight uphill.
• Keep both feet on the floor.
• Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.
• Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.
• Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
DRIVING DOWNHILL
When driving downhill, follow these precautions:
• Avoid excessively steep hills.
• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.
• Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.
• Slow down.
• Apply the brakes slightly to aid in slowing.
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
• Slow down.
• Exercise extreme caution.
• Avoid crossing the side of a steep hill.
• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.
72
OPERATION
DRIVING THROUGH WATER
Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards.
NOTICE
If your vehicle becomes immersed or is operated in water that exceeds the
floor level, service is required before starting the engine. Your dealer can
provide this service. If it's impossible to bring the vehicle in before starting the
engine, perform the service outlined on page 120, and take the vehicle in for
service at the first opportunity.
Follow these procedures when operating through water:
• Determine water depths and current before entering water.
• Choose a crossing where both banks have gradual inclines.
• Proceed slowly, avoiding rocks and obstacles.
• Avoid operating through deep or fast-flowing water.
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of control and lead to serious injury or
death. Never cross deep or fast-flowing water with your vehicle
• After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.
NOTICE
After running your vehicle in water, it's critical that you perform the services
outlined in the Periodic Maintenance Chart. Give special attention to engine oil,
transmission oil, front and rear gearcases (if equipped), and all grease fittings.
DRIVING IN REVERSE
Follow these precautions when operating in reverse:
• Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing.
• Always avoid backing downhill.
• Back slowly.
• Apply the brakes lightly for stopping.
• Avoid turning at sharp angles.
• Never open the throttle suddenly.
73
OPERATION
PARKING THE VEHICLE
To park the vehicle, do the following:
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
3. Place the transmission in PARK.
4. Turn the engine off.
5. Engage the park brake (if equipped).
6. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
7. Remove the ignition switch key to prevent unauthorized use.
PARKING ON AN INCLINE
Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:
1. Apply the brakes.
2. Place the transmission in PARK.
3. Engage the parking brake (if equipped).
4. Turn the engine off.
5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
6. Block the rear wheels on the downhill side.
74
OPERATION
HAULING CARGO
WARNING
Overloading the vehicle or carrying or towing cargo improperly can alter
vehicle handling and may cause loss of control or brake instability. Always
follow these precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the
trailer tongue. The combined weight of these items must not exceed the
maximum weight capacity.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the
vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution.
Always attach the tow load to the hitch point designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the
rack sides. Stability and maneuverability may be adversely affected, causing
vehicle rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 10 MPH (16 km/h) while towing a load on a level grass
surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing
loads in rough terrain, while cornering, or while ascending or descending a hill.
If the vehicle is capable, never exceed 43 MPH (70 km/h) if total payload
exceeds 335 lbs. (152 kg).
Carrying a passenger in the cargo box could result in a fall from the vehicle or
contact with moving components. Never allow a passenger to ride in the cargo
box.
Your vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for braking when carrying cargo.
75
OPERATION
Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.
Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.
LOAD CAPACITY
The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. Never exceed the following capacities.
MAXIMUM
MODEL
CAPACITIES (LEVEL
GROUND)
CARGO BOC
RANGER® 570 Full
Size
RANGER® CREW 570
Full Size
Driving with passengers in the cargo box can result in severe injury or death.
Never allow passengers to ride in the cargo box. Passengers must always ride
in the cab with seat belts fastened securely.
1500 lbs. (680.4 kg) 800 lbs. (363 kg)
1750 lbs. (793.8 kg) 800 lbs. (363 kg)
WARNING
BELT LIFE
To extend belt life, use low gear when hauling or towing heavy cargo.
76
OPERATION
TOWING LOADS
WARNING
Towing improperly can alter vehicle handling and may cause loss of control or
brake instability.
Always follow these precautions when towing:
1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket.
2. When towing a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.
3. Towing a trailer increases braking distance. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.
4. Do not tow more than the recommended weight for the vehicle.
5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result in loss of control of the vehicle.
6. The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.
Total Towed Load
Weight (Level Ground)
Total Towed Load
Weight (15° grade)
Total Hitch Vertical
Weight
Maximum Towing
Speed
RANGER® 570 FULL
SIZE
1500 lbs.
(680 kg)
850 lbs. (386 kg)
150 lbs.
(68.1 kg)
10 MPH
(16 km/h)
RANGER® CREW 570
FULL SIZE
1500 lbs.
(680 kg)
850 lbs.
(386 kg)
150 lbs.
(68.1 kg)
10 MPH
(16 km/h)
DUMPING THE CARGO BOX
To dump the cargo box, do the following:
1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.
2. Apply the brakes.
3. Set the gear selector to PARK.
77
OPERATION
4. Turn the key to the off position.
5. Dismount vehicle.
6. Ensure that the cargo is positioned evenly or toward the front of the cargo box.
7. Release the tailgate latches.
WARNING
Never operate the dump lever without ensuring that the load is positioned
evenly or at the front of the box. If the weight distribution on the box is located
toward the rear of the box when the release lever is pulled forward, the box
may dump unexpectedly and cause serious injury to the operator or
bystanders.
8. Stand clear and pull up on the cargo box release lever.
9. Lift the front of the cargo box to dump the cargo.
10.Lower the cargo box and push down securely to latch.
11. Close the tailgate and secure the latches.
WARNING
Operating the vehicle while the cargo box is raised could result in severe injury.
The box could close unexpectedly and cause injury to the driver or passenger.
The rear tires will also catch the rear of a raised box, damaging the vehicle and
creating hazardous driving conditions. Never operate this vehicle with the
cargo box in the raised position.
ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM
If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.
78
ENGAGING AWD
Press the top of the switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD.When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD.Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.
All-Wheel Drive (AWD)
q
Differential Lock
w
Differential Unlock
e
OPERATION
Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive
shaft and clutch damage. Always switch to AWD while the rear wheels have
traction or are at rest.
DISENGAGING AWD
Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
To disengage AWD, do the following:
1. Stop the vehicle.
2. Operate in reverse for at least 10 feet (3 m).
3. Stop completely.
79
OPERATION
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.
LOCKING THE DIFFERENTIAL
Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.
UNLOCKING THE DIFFERENTIAL (TURF MODE)
When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.
NOTICE
Damage to the differential can occur if it is engaged while the vehicle is
traveling at high speeds or while the rear wheels are spinning. Slow the vehicle
to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or
descending a hill.
80
WINCH GUIDE
WINCH GUIDE
WINCH SAFETY
These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.
WINCH SAFETY PRECAUTIONS
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on page 90.
7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
10.Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.
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WINCH GUIDE
12.If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to
feed and rewind the cable evenly before continuing the winch operation.
13.Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
14.Never attempt to winch loads that weigh more than the winch’s rated capacity.
15.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
16.Never touch, push, pull or straddle the winch cable while winching a load.
17.Never let the winch cable run through your hands, even if wearing heavy gloves.
18.Never release the clutch on the winch when the winch cable is under load.
19.Never use the winch for lifting or transporting people.
20.Never use the winch to hoist or suspend a vertical load.
21.Always inspect your winch and winch cable before each use.
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WINCH GUIDE
22.Never winch the hook fully into the winch. This can cause damage to winch components.
23.Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.
24.Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.
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WINCH GUIDE
WINCH OPERATION
Read the Winch Safety Precautions in the preceding pages before using your winch.
TIP
Consider practicing the operation and use of your winch before you actually
need to use it in the field.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Each winching situation is unique.
• Take your time to think through the winching you are about to do.
• Proceed slowly and deliberately.
• Never hurry or rush during winching.
• Always pay attention to your surroundings.
• You may need to change your winching strategy if it is not working.
• Always remember that your winch is very powerful.
• There are simply some situations that you and your winch will not be able to
deal with. Do not be afraid to ask others to help when this happens.
1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use.
Pay particular attention to the first 3 ft (1 m) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.
Promptly replace any worn or damaged cable.
2. Never operate a winch or a vehicle in need of repair or service.
3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
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4. Always use the hook strap when handling the hook.
WINCH GUIDE
WARNING
Never put your fingers into the hook. This could lead to SEVERE INJURY.
• Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
TIP
A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to
stretch.
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WINCH GUIDE
WARNING
Never use a recovery strap when winching due to the excessive energy that
can be released if the winch cable breaks. This can result in SEVERE INJURY
or DEATH. See the Shock Loading section on page 90.
• Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
• If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.
• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to Tread Lightly® (treadlightly.org).
• Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.
• Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.
5. Never remove the hook strap from the hook.
6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
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WINCH GUIDE
8. Read and adhere to the following information for winch damping to ensure safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.
b. Lay the damper on top of the mid-point of the winch cable length that is
spooled out.
c. On a long pull, it may be necessary to stop winching so that the damper
can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
d. Avoid being directly in line with the winch cable whenever possible. Also,
never permit others to stand near or in line with the winch cable during winch operation.
9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
10.Never use straps, chains or other rigging items that are damaged or worn.
11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on page 90. For your safety, always follow these guidelines when winching a vehicle free:
a. Release the winch clutch and spool out the necessary length of winch
cable.
b. Align the winch cable as close as possible to the winching vehicle’s
centerline.
c. Attach the winch cable hook to the anchor point or the stuck vehicle’s
frame following instructions in this manual.
d. Re-engage the clutch on the winch.
e. Slowly winch in the slack in the winch cable.
f. Select the proper vehicle gear to propel the stuck vehicle in the direction
of winching.
g. Shift to the lowest gear available on the stuck vehicle.
h. Slowly and carefully apply vehicle throttle and winch together to free the
vehicle.
i. Stop winching as soon as the stuck vehicle is able to propel itself without
the help of the winch.
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WINCH GUIDE
j. Detach the winch cable hook.
k. Rewind the winch cable evenly back onto the winch drum following the
instructions in this manual.
12.Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.
13.Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods.
14.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
15.After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task.
a. Release the clutch on the winch.
b. Feed out the winch cable that is unevenly bunched up in one area.
c. Re-engage the winch clutch.
d. Have an assistant pull the winch cable tightly with about 100 lb (45 kg) of
tension using the hook strap.
e. Slowly winch the cable in while your assistant moves the end of the winch
cable back and forth horizontally to evenly distribute the winch cable on the drum.
f. Doing this reduces the chances of the winch cable “wedging” itself
between lower layers of winch cable.
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WINCH GUIDE
WINCH CABLE CARE
WARNING
Use of worn or damaged cable could lead to sudden failure and SEVERE
INJURY.
For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement.
2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.
A kinked winch cable made of wire rope is shown at right. Even after being “straightened out,” this cable has already been permanently and severely damaged. Promptly discontinue use of a winch cable in this condition.
A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking. Promptly discontinue use of a winch cable in this condition.
A winch cable made of synthetic rope should be inspected for signs of fraying. Replace the cable if fraying is observed (shown below). Promptly discontinue use of a winch cable in this condition. Also replace the winch cable if there are fused or melted fibers. Such an area of the synthetic rope will be stiff and appear smooth or glazed. Promptly discontinue use of a winch cable in this condition.
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WINCH GUIDE
SHOCK LOADING
WARNING
Your winch cable is very strong but it is NOT designed for dynamic, or “shock”
loading. Shock loading may tension a winch cable beyond its strength and
cause the cable to break. The end of a broken winch cable under such high
loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables.
1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.
WARNING
SEVERE INJURY or DEATH can result from a broken winch cable.
2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts extra load on the winch, winch cable, and generates excessive heat from the motor. This is a form of shock loading.
3. Never tow a vehicle or other object with your winch. Towing an object with a winch produces shock loading of the cable even when towing at slow speeds. Towing from a winch also positions the towing force high on the vehicle. This can cause instability of the vehicle and possibly lead to an accident.
4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly, never use elastic “bungie” cords for winching.
5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used.
Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading.
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WINCH GUIDE
WINCH MAINTENANCE AND SERVICE SAFETY
WARNING
Improper or lack of winch maintenance and service could lead to SEVERE
INJURY or DEATH. Always follow all winch instructions and warnings in this
manual.
1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware.
2. Permit your winch motor to cool down prior to servicing your winch.
3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.
4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
5. Some winch models use wire rope as the winch cable. Other winches use a specially designed synthetic rope as the winch cable.
6. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Although they may look similar, they are NOT alike. A polymer rope not designed for winch use will stretch and store excessive energy when winching.
WARNING
Failure of a stretched rope under winching conditions will release all of the
stored energy. This will increase the chances of SEVERE INJURY or DEATH.
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EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
NOISE EMISSION CONTROL SYSTEM
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.
OPERATION ON PUBLIC LANDS IN THE U.S.A.
Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.
Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at www.gpoaccess.gov/ecfr/.
CRANKCASE EMISSION CONTROL SYSTEM
This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.
EXHAUST EMISSION CONTROL SYSTEM
Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.
The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).
ELECTROMAGNETIC INTERFERENCE
This spark ignition system complies with Canadian ICES-002.
This vehicle complies with the EMC requirements of UN ECE Regulation 10.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.
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MAINTENANCE
MAINTENANCE
OVERVIEW
Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
It is a potential violation of the EU law if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by law.
Owners are responsible for performing the scheduled maintenance identified in this owner’s manual. Careful periodic maintenance will help keep your vehicle in safe, reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.
Record maintenance and service in the Maintenance Log beginning on page
167. Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.
POLARIS MAINTENANCE SCHEDULE
The intervals shown in this table are based on vehicles operated under normal conditions.
Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first.
Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.
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MAINTENANCE
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
INITIAL BREAK-IN SERVICE
FIRST 25 HOURS / 250 MILES (400 KM)
Initial fluid level inspection; inspect for fluid
Brake System
Engine Oil and Filter Change the engine oil and filter.
leaks; add lubricant if needed. Inspect brake pad wear.
Front Gearcase Fluid
Transmission Fluid
The break-in period consists of the first 25 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 25 hours of operation. They do not need to be performed every 25 hours.
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
EVERY 50 HOURS / 500 MILES (800 KM)
Brake Pad Wear
Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.
Initial fluid level inspection; inspect for fluid leaks; add lubricant if needed.
Inspect; replace as needed.
General Lubrication
Engine Breather Inspect; clean as needed
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Locate all applicable fittings and grease.
MAINTENANCE
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY
Replace air filter. Ensure proper installation of
Air Filter
Battery
filter and airbox cover. Inspect ducts and screens; clean as necessary.
Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.
Clutches*
Cooling System
Drive Belt
Engine Oil and Filter Change the engine oil and filter.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front Gearcase Fluid
Front / Rear Suspension Lubricate (if applicable).
Fuel System*
Inspect bushings, rollers, wearable parts; clean; replace worn parts.
Fluid level inspection; inspect for fluid leaks; add coolant if needed. Inspect coolant strength seasonally; pressure test system yearly.
Inspect; replace as needed.
Change fluid.
Cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.
Parking Brake (if applicable)*
Spark Arrestor
Spark Plugs Inspect; replace as needed.
Suspension Components*
Transmission Fluid
Inspect and adjust as needed.
Clean out.
Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.
Change fluid.
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MAINTENANCE
EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY
Wiring Inspect for wear, routing, and retention.
* It is recommended to have an authorized Polaris dealer perform these services.
Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.
ADDITIONAL MAINTENANCE INTERVALS
Change shock oil or rebuild (if applicable). Inspect seals and replace as needed.
Every 200 hours / 2000 miles (3200 km)
Shock Absorbers*
Brake Fluid
Every 500 hours / 5000 miles (8000 km)
Every 600 hours / 6000 miles (9700 km)
Every 60 months / 5 years
* It is recommended to have an authorized Polaris dealer perform these services.
Valve Clearance*
PVT
Coolant
Change fluid (DOT 4).
Inspect; adjust as needed.
Perform PVT service procedure, inspect drive belt.
Change fluid.
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