Polaris RANGER 400 Midsize 2013, 2013 RANGER 500 EFI Midsize, 2013 RANGER 500 EFI CREW Midsize Specifications
GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
MODEL NUMBER DESIGNATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION. . . . . . . . . . . . . . . . . . . . .1.2
ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
VIN AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
PUBLICATION NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: 2013 RANGER 400 MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
MODEL: 2013 RANGER 500 EFI MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
MODEL: 2013 RANGER 500 EFI CREW MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
CONVERSION TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
STANDARD BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
METRIC BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
VEHICLE IDENTIFICATION
Model Number Designation
Example: R13RH50AG
GROUP
1st digit 2/3rd digit 4th digit* 5th digit* 6th digit* 7th digit* 8th digit* 9th digit** 10th digit
A = ATV
R = RANGER
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively
** = 9th digit will be used on color/featured versions of models (not including the base)
First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN.
MODEL
YEAR
11
12
13
CHASSIS DRIVELINE ENGINE CATEGORY OPTION REGION
C = Sportsman 6x6
D = Sportsman Tour
E = Trail Boss
F = Sportsman Youth
G = Sport
H = RANGER 6x6
J = RZR XP
K = Sport Youth
M = Sportsman
N = Trail Blazer
P = Phoenix
R = RANGER Midsize
S = RZR
T = Sportsman X2
U = RANGER Fullsize
V = RZR
W = Multi-pass RGR
X = Multi-pass RZR
Z = Sportsman XP
A = 2x4 Chain
B = 2x4 Shaft
C = 4x4 AC Drive
E = 4x4 Shaft / IRS
G = 4x4 Chain rear /
shaft front
H = 4x4 Shaft / IRS
J = 2x4 Swing arm Manual
N = 4x4 Shaft ADC
P = 2x4 / IRS Manual
R = 6x6 Shaft / IRS
T = 4x4 Shaft / Trailing Arm
X = 4x4 Shaft EBS
Displacement in cc divided
by 10 and rounded to two
digits
(i.e. 50 = 498cc)
- - - - - - - - - - - -
For electric vehicles
08 = 48 Volt
12 = 72 Volt
- - OR - -
5 = 550
6 = 570
7 = 760
8 = 850
9 = 875
E = EPS
D = Diesel
F = D + E
A = ORV
D = Diesel
E = EU On-road
F = INT’L
G = EV
L = LSV
M = Military
S = Scandinavian
V = EU On-road
C = Calif.
Vehicle Identification Number (VIN) Designation
Example: 4XARH50A0D3000000
Vehicle Descriptors Vehicle Identifiers
World Mfg. ID
Individual Serial No.
Chassis
Driveline
Engine Size
Engine Modifier
Category
Check Digit
Model Year *
Mfg. Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
4 X A R H 5 0 A 0 D 3 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013
Engine Designation Number
EH46PLE..........................................455cc High Output Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start
EH500PLE............................................................ 498cc Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start
1.2
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
500 EFI Crew Midsize VIN
400 / 500 EFI Midsize VIN
VIN AND ENGINE SERIAL NUMBER LOCATIONS
VIN and Engine Serial Number Locations
Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the Vehicle Identification Number
(VIN) and the engine model and serial number.
The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle.
1
The engine model and serial number can be found on a decal applied to the engine’s magneto cover.
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
Key Series
Number
KEY COVER
P/N 5533534
VEHICLE INFORMATION
Publication Numbers
Model Model No. Owner’s Manual PN Parts Manual PN
2013 RANGER 400 Midsize R13RH45AG 9923947 9923948
2013 RANGER 500 EFI Midsize R13RH50AG, AR, AH, AM 9923950 9923951
2013 RANGER 500 EFI CREW Midsize R13WH50AG, AR, AH, AX 9923950 9923952
NOTE: When ordering service parts be sure to use the correct parts manual.
NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from
www.purepolaris.com.
Replacement Keys
Replacement keys can be made from the original key. To identify which series the key is, t ake the fir st two digit s on the
original key and refer to the chart to the right for the proper part number.
Series# Part Number
20 4010278
21 4010278
22 4010321
23 4010321
27 4010321
28 4010321
31 4110141
32 4110148
67 4010278
68 4010278
1.4
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
Select “SPX Website - Tools, diagnostics” from
the “Service and Warranty” drop down menu
SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other
tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when
servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation,
by phone at 1-800-328-6657 or on-line at
http://polaris.spx.com/.
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
GENERAL SPECIFICATIONS
MODEL: 2013 RANGER 400 Midsize
MODEL NUMBER: R13RH45AG
ENGINE MODEL: EH46PLE
Category Dimension / Capacity
Length 108 in. / 274.3 cm
Width 56.5 in. / 143.5 cm
Height 73 in. / 185.4 cm
Wheel Base 71 in. / 180.3 cm
Ground Clearance 10 in. / 25.4 cm
Turning Radius 150 in. / 381 cm
Dry Weight 1050 lbs. / 476 kg
Cargo Box Capacity 500 lbs. / 226.7 kg
Cargo Box Dimensions
(inside dimensions)
Vehicle Payload
Hitch Towing Capacity 1250 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
L- 45.5” x W-32.1” x H-11.4” in.
(115.5 x 81.5 x 28.9 cm)
1000 lbs. / 454 kg
(Includes weight of operator,
passenger, cargo and
accessories)
1.6
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
MODEL: 2013 RANGER 400 Midsize
Engine
Platform
Engine Model Number EH46PLE
Engine Displacement 455 cc
Number of Cylinders 1
Bore & Stroke 87.9 x 75 mm
Compression Ratio 9.7:1
Compression Pressure 50-90 psi W/Compression Release
Engine Idle Speed 1200 +/- 200 RPM
Engine Max Speed 7000 RPM
Valve Clearance Int./Exh. 0.006 in. (0.152 mm)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements PS4 PLUS 2W-50
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 3.7 qts. (3.5 L)
Exhaust System
Carburetor model Mikuni BST 34mm CV
Main Jet 150
Pilot Jet 42.5
Jet Needle - clip position 4IB33-3
Needle Jet P-6 (829)
Pilot Screw
Float Height 13mm ± 1 (.51 ± 0.40")
Fuel Delivery Electric Fuel Pump (External)
Fuel Capacity / Requirement
Alternator Max Output 250 watts @ 3000 RPM
Lights : Main Headlights 2 - Single Beam 50w / Halogen
Tail LED (.28W)
Brake LED (3.1W)
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System 12V DC/CDI
Ignition Timing 30° ± 2° BTDC @ 5000 RPM
Spark plug / Gap
Battery / Model / Amp Hr
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Single Pipe
Canister Style
Carburetion
2.75 Turns Out (Initial starting
point, settings may vary)
9 gal. (34 L)
87 Octane (minimum)
Electrical
NGK BKR6E / .036 in. (0.9
mm)
Yuasa Conventional
14 Amp Hr. / 12 Volt
Drivetrain
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift -P / H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front 3.818:1
Front Gearcase Lubricant
Requirement
Transmission Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt 3211077
Steering / Suspension
Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension Strut
Front Travel 8 in. (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9 in. (22.9 cm)
Shock Preload Adjustment Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type 12 x 6 / Steel
Rear Wheel Size / Type 12 x 8 / Steel
Front Tire
Make / Model / Size
Rear Tire
Make / Model / Size
Titan / AT489 / 25 x 8 R12
Titan / AT489 / 25 x 11 R12
Tire Air Pressure 10 ps i front / 12 psi rear
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
JETTING CHART
Ambient Temperature
Meters
(Feet)
Altitude
0-1829
(0-6000)
1829-3048
(6000-10,000)
Above 3048
(Above 10,000)
Below 40° F
Below 5
° C
155 150
150
145
#2 Jet Needle
Clip Position
Above +40° F
Above +5
145
#2 Jet Needle
Clip Position
140
#1 Jet Needle
Clip Position
CLUTCH CHART
Meters
(Feet)
Altitude
0-1500
(0-5000)
1500-3700
(5000 - 12000)
Shift
Weight
10 BHF
(5632401)
10 RH
(5630709)
Drive
Spring
Blue / Grey
(7042202)
Blue / Red
(7041157)
1
° C
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
GENERAL SPECIFICATIONS
MODEL: 2013 RANGER 500 EFI Midsize
MODEL NUMBER: R13RH50AG, AR, AH, AM
ENGINE MODEL: EH500PLE
Category Dimension / Capacity
Length 108 in. / 274.3 cm
Width 56.5 in. / 143.5 cm
Height 73 in. / 185.4 cm
Wheel Base 7 1 in. / 180. 3 cm
Ground Clearance 10 in. / 25.4 cm
Turning Radius 150 in. / 381 cm
Dry Weight 1055 lbs. / 479 kg
Cargo Box Capacity 500 lbs. / 226.7 kg
Cargo Box Dimensions
(inside dimensions)
Vehicle Payload
Hitch Towing Capacity 1250 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
L- 45.5” x W-32.1” x H-11.4” in.
(115.5 x 81.5 x 28.9 cm)
1000 lbs. / 454 kg
(Includes weight of operator,
passenger, cargo and
accessories)
1.8
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
MODEL: 2013 RANGER 500 EFI Midsize
Engine
Platform
Engine Model Number EH500PLE270
Engine Displacement 498 cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi W/Compression Release
Engine Idle Speed 1100 +/- 200 RPM
Engine Max Speed 7000 RPM
Valve Clearance Int./Exh. 0.006 in. (0.152 mm)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements PS4 PLUS 2W-50
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 3.7 qts. (3.5 L)
Exhaust System Single Pipe / Canister Style
Fuel System Type EFI
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure 39 psi
Fuel Capacity / Requirement
Alternator Max Output 350 watts @ 3000 RPM
Lights : Main Headlights 2 - Single Beam 50w / Halogen
Tail LED (.28W)
Brake LED (3.1W)
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System EFI (ECU Controlled)
Ignition Timing 10° ± 1° BTDC @ 1150 RPM
Spark plug / Gap
Battery / Model / Amp Hr
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Instrumentation Multifunction Speedometer
Relays
Circuit Breaker Fan Motor 15A
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Carburetion
9 gal. (34 L)
87 Octane (minimum)
Electrical
NGK BKR6E / .035 in. (0.9
mm)
Yuasa Conventional
14 Amp Hr. / 12 Volt
EFI / FAN / Ign & Fuel pump /
Chassis / Rear Diff
Headlight 10A
Tai lli g ht 1 0 A
Fue l - IGN 10A
Fuses
ACC 10A
Brake Light 10A
Cha ssis 2 0A
EF I 15A
ACC Terminal Block 20A
Drivetrain
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front 3.818:1
Front Gearcase Lubricant
Requirement
Transmission Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt 3211113
Steering / Suspension
Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension Strut
Front Travel 8 in. (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9 in. (22.9 cm)
Shock Preload Adjustment Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type
Rear Wheel Size / Type
Front Tire
Make / Model / Size
Rear Tire
Make / Model / Size
12 x 6 / Cast Aluminum (AZ)
12 x 8 / Cast Aluminum (AZ)
12 x 6 / Steel
12 x 8 / Steel
Titan / AT489 / 25 x 8 R12
Titan / AT489 / 25 x 11 R12
Tire Air Pressure 10 ps i front / 12 psi rear
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
CLUTCH CHART
Meters
(Feet)
Altitude
0-1500
(0-5000)
1500-3700
(5000 - 12000)
Shift
Weight
25-52
(5632409)
25-48
(5632408)
Drive
Spring
Blue / Red
(7043199)
Blue / Red
(7043199)
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
GENERAL SPECIFICATIONS
MODEL: 2013 RANGER 500 EFI CREW Midsize
MODEL NUMBER: R13WH50AG, AR, AH, AX
ENGINE MODEL: EH500PLE
Category Dimension / Capacity
Length 140 in. / 355.6 cm
Width 58 in. / 147.3 cm
Height 73 in. / 185.4 cm
Wheel Base 104 in. / 180.3 cm
Ground Clearance 10 in. / 25.4 cm
Turning Radius 237 in. / 602 cm
Dry Weight 1300 lbs. / 589.7 kg
Cargo Box Capacity 500 lbs. / 226.7 kg
Cargo Box Dimensions
(inside dimensions)
Vehicle Payload
Hitch Towing Capacity 1250 lbs. / 681 kg
Hitch Tongue Capacity 150 lbs. / 68 kg
L- 45.5” x W-32.1” x H-11.4” in.
(115.5 x 81.5 x 28.9 cm)
1250 lbs. / 576 kg
(Includes weight of operator,
passenger, cargo and
accessories)
1.10
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
MODEL: 2013 RANGER 500 EFI CREW
Midsize
Engine
Platform
Engine Model Number EH500PLE270
Engine Displacement 498 cc
Number of Cylinders 1
Bore & Stroke 92 x 75 mm
Compression Ratio 10.2:1
Compression Pressure 70-90 psi W/Compression Release
Engine Idle Speed 1100 +/- 200 RPM
Engine Max Speed 7000 RPM
Valve Clearance Int./Exh. 0.006 in. (0.152 mm)
Engine Hot Light Dash Light
Lubrication Pressurized Dry Sump
Oil Requirements PS4 PLUS 2W-50
Oil Capacity 2 qts. (1.9 L)
Coolant Capacity 5.36 qts. (5.07 L)
Exhaust System Single Pipe / Canister Style
Fuel System Type EFI
Fuel Delivery Electronic Fuel Pump (in tank)
Fuel Pressure 39 psi
Fuel Capacity / Requirement
Alternator Max Output 350 watts @ 3000 RPM
Lights : Main Headlights 2 - Single Beam 50w / Halogen
Tail LED (.28W)
Brake LED (3.1W)
Indicator Panel Lights 1 watt (ea.)
Starting System Electric Start
Ignition System EFI (ECU Controlled)
Ignition Timing 10° ± 1° BTDC @ 1150 RPM
Spark plug / Gap
Battery / Model / Amp Hr
Instrument Panel Type Indicator Lights / Hour Meter
DC Outlet Standard
Instrumentation Multifunction Speedometer
Relays
Circuit Breaker Fan Motor 15A
Fuji Single Cylinder, 4-Stroke,
SOHC, Liquid Cooled
Carburetion
9 gal. (34 L)
87 Octane (minimum)
Electrical
NGK BKR6E / .035 in. (0.9
mm)
Yuasa Conventional
14 Amp Hr. / 12 Volt
EFI / FAN / Ign & Fuel pump /
Chassis / Rear Diff
Headlight 10A
Tai lli g ht 1 0 A
Fue l - IGN 10A
Fuses
ACC 10A
Brake Light 10A
Cha ssis 2 0A
EF I 15A
ACC Terminal Block 20A
Drivetrain
Transmission Type Polaris Automatic PVT
Shift Type In Line Shift - P/ H / L / N / R
Transmission Gear Reduction:
High
Low
Reverse
4.12:1
7.70:1
7.00:1
Drive Ratio - Front 3.818:1
Front Gearcase Lubricant
Requirement
Transmission Lubricant
Requirement
Demand Drive Plus
8.97 oz. (265 ml)
Full Synthetic AGL Plus
33.8 oz. (1000 ml)
Drive Belt 3211113
Steering / Suspension
Toe Out 1/8 - 1/4 in. (3.2 - 6.35 mm)
Front Suspension Strut / A-arm
Front Travel 8 in. (20.3 cm)
Rear Suspension Independent (IRS)
Rear Travel 9 in. (22.9 cm)
Shock Preload Adjustment Cam Adjustment (Rear)
Wheels / Brakes
Front Wheel Size / Type
Rear Wheel Size / Type
Front Tire
Make / Model / Size
Rear Tire
Make / Model / Size
12 x 6 / Cast Aluminum (AK)
12 x 8 / Cast Aluminum (AK)
12 x 6 / Steel
12 x 8 / Steel
Titan / AT489 / 25 x 10 R12
Titan / AT489 / 25 x 11 R12
Tire Air Pressure 14 ps i front / 16 psi rear
Brake System 4 Wheel Hydraulic Disc
Brake Fluid DOT 4
Parking Brake Transmission - Park Lock
CLUTCH CHART
Meters
(Feet)
Altitude
0-1500
(0-5000)
1500-3700
(5000 - 12000)
Shift
Weight
25-52
(5632409)
25-48
(5632408)
Drive
Spring
Blue / Red
(7043199)
Blue / Red
(7043199)
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
°C to °F:
9/5
(°C + 32) = °F °F to °C:
5/9
(°F - 32) = °C
MISC. SPECIFICATIONS AND CHARTS
Conversion Table
1.12
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
Standard Bolt Torque Specification
Grade 2
Grade 5
Grade 8
GENERAL INFORMATION
1
Bolt Size
1/4-20 5 (7) 8 (11) 12 (16)
1/4-28 6 (8) 10 (14) 14 (19)
5/16-18 11 (15) 17 (23) 25 (35)
5/16-24 12 (16) 19 (26) 29 (40)
3/8-16 20 (27) 30 (40) 45 (62)
3/8-24 23 (32) 35 (48) 50 (69)
7/16-14 30 (40) 50 (69) 70 (97)
7/16-20 35 (48) 55 (76) 80 (110)
1/2-13 50 (69) 75 (104) 110 (152)
1/2-20 55 (76) 90 (124) 120 (166)
Grade 2
ft-lbs (Nm)
Grade 5
ft-lbs (Nm)
Grade 8
ft-lbs (Nm)
Metric Bolt Torque Specification
Grade
Bolt Size
M3 .3 (.5) .5 (.7) 1 (1.3) 1.5 (2) 1. 5 (2 )
M4 .8 (1.1) 1 (1.5) 2 (3) 3 (4.5) 4 (5)
M5 1.5 (2.5) 2 (3) 4.5 (6) 6.5 (9) 7.5 (10)
M6 3 (4) 4 (5.5) 7.5 (10) 11 (15) 13 (18)
M8 7 (9.5) 10 (13) 18 (25) 26 (35) 33 (45)
M10 14 (19) 18 (25) 37 (50) 55 (75) 63 (85)
M12 26 (35) 33 (45) 63 (85) 97 (130) 11 (150)
M14 37 (50) 55 (75) 103 (140) 151 (205) 177 (240)
M16 59 (80) 85 (115) 159 (215) 232 (315) 273 (370)
M18 81 (110) 118 (160) 225 (305) 321 (435) 376 (510)
4.6 4.8 8.8 / 8.9 10.9 12.9
ft-lbs (Nm) Dry Threads
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
1.13
GENERAL INFORMATION
SAE Tap / Drill Sizes
Decimal Equivalents
Metric Tap / Drill Sizes
1.14
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
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