Polaris RANGER 400 Midsize 2013, 2013 RANGER 500 EFI Midsize, 2013 RANGER 500 EFI CREW Midsize Specifications

GENERAL INFORMATION
CHAPTER 1
GENERAL INFORMATION
VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
VEHICLE IDENTIFICATION NUMBER (VIN) DESIGNATION. . . . . . . . . . . . . . . . . . . . .1.2
ENGINE DESIGNATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
VIN AND ENGINE SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
VEHICLE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
PUBLICATION NUMBERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
REPLACEMENT KEYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
GENERAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
MODEL: 2013 RANGER 400 MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
MODEL: 2013 RANGER 500 EFI MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
MODEL: 2013 RANGER 500 EFI CREW MIDSIZE . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
MISC. SPECIFICATIONS AND CHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
CONVERSION TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
STANDARD BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
METRIC BOLT TORQUE SPECIFICATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.13
SAE TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
METRIC TAP / DRILL SIZES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
DECIMAL EQUIVALENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
VEHICLE IDENTIFICATION
Model Number Designation
Example: R13RH50AG
GROUP
1st digit 2/3rd digit 4th digit* 5th digit* 6th digit* 7th digit* 8th digit* 9th digit** 10th digit
A = ATV
R = RANGER
* = digits that would transfer to 17 digit VIN and are used in digits 4-8 respectively ** = 9th digit will be used on color/featured versions of models (not including the base) First 3 digits and 9th digit are used in model number only. They are not used with the 17 digit VIN.
MODEL
YEAR
11 12 13
CHASSIS DRIVELINE ENGINE CATEGORY OPTION REGION
C = Sportsman 6x6 D = Sportsman Tour E = Trail Boss F = Sportsman Youth G = Sport H = RANGER 6x6 J = RZR XP K = Sport Youth M = Sportsman N = Trail Blazer P = Phoenix R = RANGER Midsize S = RZR T = Sportsman X2 U = RANGER Fullsize V = RZR W = Multi-pass RGR X = Multi-pass RZR Z = Sportsman XP
A = 2x4 Chain B = 2x4 Shaft C = 4x4 AC Drive E = 4x4 Shaft / IRS G = 4x4 Chain rear / shaft front H = 4x4 Shaft / IRS J = 2x4 Swing arm Manual N = 4x4 Shaft ADC P = 2x4 / IRS Manual R = 6x6 Shaft / IRS T = 4x4 Shaft / Trailing Arm X = 4x4 Shaft EBS
Displacement in cc divided
by 10 and rounded to two
digits
(i.e. 50 = 498cc)
- - - - - - - - - - - -
For electric vehicles
08 = 48 Volt 12 = 72 Volt
- - OR - -
5 = 550 6 = 570 7 = 760 8 = 850 9 = 875
E = EPS D = Diesel F = D + E
A = ORV D = Diesel E = EU On-road F = INT’L G = EV L = LSV M = Military S = Scandinavian V = EU On-road
C = Calif.
Vehicle Identification Number (VIN) Designation
Example: 4XARH50A0D3000000
Vehicle Descriptors Vehicle Identifiers
World Mfg. ID
Individual Serial No.
Chassis
Driveline
Engine Size
Engine Modifier
Category
Check Digit
Model Year *
Mfg. Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 4 X A R H 5 0 A 0 D 3 0 0 0 0 0 0
* Model Year: A = 2010; B = 2011; C = 2012; D = 2013
Engine Designation Number
EH46PLE..........................................455cc High Output Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start
EH500PLE............................................................ 498cc Single Cylinder, Liquid Cooled, 4-Stroke SOHC, Electric Start
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
500 EFI Crew Midsize VIN
400 / 500 EFI Midsize VIN
VIN AND ENGINE SERIAL NUMBER LOCATIONS
VIN and Engine Serial Number Locations
Whenever corresponding about a Polaris RANGER utility vehicle, be sure to refer to the Vehicle Identification Number (VIN) and the engine model and serial number.
The VIN can be found stamped on the lower frame rail on the front LH side of the vehicle.
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The engine model and serial number can be found on a decal applied to the engine’s magneto cover.
9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
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© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
Key Series Number
KEY COVER P/N 5533534
VEHICLE INFORMATION
Publication Numbers
Model Model No. Owner’s Manual PN Parts Manual PN
2013 RANGER 400 Midsize R13RH45AG 9923947 9923948 2013 RANGER 500 EFI Midsize R13RH50AG, AR, AH, AM 9923950 9923951 2013 RANGER 500 EFI CREW Midsize R13WH50AG, AR, AH, AX 9923950 9923952
NOTE: When ordering service parts be sure to use the correct parts manual. NOTE: Polaris factory publications can be found at www.polarisindustries.com or purchased from
www.purepolaris.com.
Replacement Keys
Replacement keys can be made from the original key. To identify which series the key is, t ake the fir st two digit s on the original key and refer to the chart to the right for the proper part number.
Series# Part Number
20 4010278 21 4010278 22 4010321 23 4010321 27 4010321 28 4010321 31 4110141 32 4110148 67 4010278 68 4010278
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9923949 - 2013 RANGER 400 / 500 EFI Midsize Service Manual
© Copyright 2012 Polaris Sales Inc.
GENERAL INFORMATION
Select “SPX Website - Tools, diagnostics” from
the “Service and Warranty” drop down menu
SPECIAL TOOLS
Special tools may be required while servicing this vehicle. Some of the tools listed or depicted are mandatory, while other tools may be substituted with a similar tool, if available. Polaris recommends the use of Polaris Special Tools when servicing any Polaris product. Dealers may order special tools through Polaris’ official tool supplier, SPX Corporation, by phone at 1-800-328-6657 or on-line at
http://polaris.spx.com/.
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© Copyright 2012 Polaris Sales Inc.
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