Polaris RANGER 1000, MY21, RANGER XP 1000 User Manual

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PROSPECTOR TRACK MOUNT KIT

RANGER 1000 / RANGER XP 1000

P/N 2889069

Application

RANGER 1000 / RANGER XP 1000 MODELS -- MY21 AND NEWER

Before you begin, read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.

FRONT ANCHOR BRACKET:

Figure 1

Kit Contents:

Ref Qty Part Description Part Number

1 1 Front Bracket Kit 2208848 2 1 Front Anchor Bracket 3 1 Front Bracket Cover 4 2 Hex Bolt - HCS, M10-1.5X55, 10.9, ZP, DIN931 5 4 Carriage Bolt - CB, M10-1.5X60, 8.8, ZP, DIN603 6 4 Taper Sleeve 7 6 Nylon Nut - FNN, M10-1.5, 8, ZP, DIN6926 -

5000-05-9140-MAN

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REAR ANCHOR BRACKET:

Figure 2

Kit Contents:

Ref Qty Part Description Part Number

8 1 Rear Bracket Kit 2208849

9 1 Rear Left Anchor Bracket 10 1 Rear Right Anchor Bracket 11 2 Hex Bolt - HCS, M8-1.25X60,10.9,ZP,DIN931 12 2 Hex Bolt - HCS, M12-1.75x190, 8.8, ZP, DIN931 13 2 Bushing 1-1/2 0.410IDX0.625ODx1.50L YZN 14 2 Taper bushing 15 2 Nylon Nut - FNN, M8-1.25,8,ZP,DIN6926 16 2 Nylon Nut - FNN, M12-1.75, 8, ZP, DIN6926 -

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STEERING LIMITER ASSEMBLY:

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Figure 3

Kit Contents:

WHEEL LUG NUT:

Kit Contents:

Ref Qty Part Description Part Number

17 1 18 2 19 2 20 2 21 2 22 2 23 2 24 2

Figure 4

Steering Limiter Cable Assembly Steering Limiter Mounting Disk Steering Limiter Cable Hex Bolt - HCS, M10-1.5X60, 8.8, ZP, DIN931 Hex Bolt - HCSW, M10-1.5X25, 8.8, ZP, TL, DIN933 Step Spacer Washer - W, 7/16X1.0X0.072, 8, ZP, USS Nylon Nut - NN, M10-1.5, ZP, 8, DIN982

2205456

Ref Qty

25 16

Part Demscription

Wheel Lug Nut-LN, M12-1.5X14, 8, ZP

Part Number

2205458

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Tools Required:

Lift Table or Floor Jack Torque Wrench 2 Jack Stands Ratchet Metric Socket Set Metric Wrench Set

APPROXIMATE ASSEMBLY TIME: 60 minutes

IMPORTANT: Please read carefully each part of this document as well as the User Manual prior to

assembling, installing and using the track systems.

INSTALLATION INSTRUCTIONS:

CAUTION: Before beginning the installation, make sure you received all the components included in the parts lists of the preceding pages.

1. For installation purposes, directional arrows have been cut out of the main components in the anchor bracket kits. These arrows indicate the front of the vehicle relative to the component. Figure 5.

Figure 5

PREPARATION:

WARNING: Never place parts of your body under the vehicle unless it is securely supported by appropriate stands. Severe injuries could occur if the vehicle collapses or moves. Do not use a lifting device as a secure stand.

1. Stop the vehicle on a flat and level surface (or on a suitable lifting device), shift the transmission into Park and turn off engine.

2. Identify and position each unit of the track system near the position indicated on the sticker affixed on the frame. Figure 6.

Figure 6

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REAR TRACK SYSTEMS:

1. Using a lifting device, raise the rear of the vehicle and install appropriate stands. Ensure that the vehicle is immobilized and safe to work on.

2. Remove the rear wheels to begin Track Mount installation. Make sure that wheel studs and wheel hubs are free of dirt. Figure 7.

3. Remove bolt, washer and spacer bushings from the rear stabilizing rod end. Figure 8.

Figure 7

Figure 8

4. Insert the bolt in the rear anchor bracket as shown in Figure 9.

NOTE: It is not possible to insert this bolt once the bracket is attached to the suspension arm.

Figure 9

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