Polaris Phoenix 9922500 User Manual

Pantone 426 C

Phoenix 200

Quadricycle

Owner's Manual

for Maintenance and Safety

Read this manual carefully. It contains important safety information.

Operation is prohibited for those under 16 years of age.

This is an adult vehicle only.

Pantone 426 C

For your nearest Polaris dealer, visit www.polarisindustries.com

Polaris Sales Inc., 2100 Hwy. 55, Medina, MN 55340 U.S.A.

Part No. 9922500 Rev 01 Printed in USA

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of utility and recreational products.

• Snowmobiles

• All-terrain vehicles (ATVs)

• RANGER

• Victory Motorcycles Always follow the instructions and recommendations in this manual.

The manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a factory-certified Master Service Dealer (MSD) technician. Please see your dealer for all of your service needs during (and after) the warranty period.

For more information about Polaris, visit us online at www.polarisindustries.com.

utility vehicles

based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

Printed in Taiwan 2010 Phoenix 200 Quadricycle Owner’s Manual P/N 9922500

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Features and Controls . . . . . . . . . . . . . . . . . . . 22

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Emission Control Systems . . . . . . . . . . . . . . . 47

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 82

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 83

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 86

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 90

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

INTRODUCTION

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol indicates a potential personal injury hazard.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

A NOTICE indicates a situation that may result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

INTRODUCTION

WARNING

Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. This vehicle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle.

• Never operate this vehicle without proper instruction. Take a training course.

• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age.

• This vehicle is approved for OFF-ROAD TOWING ONLY. Operating a Quadricycle/trailer combination on public roads is prohibited.

INTRODUCTION

VIN

Engine Serial Number

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. The ignition switch must be replaced if all keys are lost.

Vehicle Model Number: ___________________________________________________

Frame VIN: ____________________________________________________________

Engine Serial Number: ___________________________________________________

SAFETY

Safety Training

When you purchased your new Polaris vehicle, your dealer offered a hands-on safety training course. You were also provided with printed materials that explain safe operating procedures. Review this information on a regular basis.

If you purchased your vehicle from a party other than a Polaris dealer, please request free safety training from any authorized Polaris dealer.

Equipment Modifications

The warranty on your Polaris vehicle may be terminated if any equipment has been added, or if any modifications have been made, that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers and large racks may change vehicle handling. Use only Polaris-approved accessories. Know their function and effect on the vehicle.

SAFETY

Helmet

Eye Protection

Gloves

Boots

Long Pants

Long Sleeves

051039

0006.31

Safe Riding Gear

Always wear protective clothing to reduce the chance of injury.

Helmet

Always wear a helmet that meets or exceeds established safety standards.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

SAFETY

Safe Riding Gear

Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

Gloves

Off-road style gloves with knuckle pads are the best for comfort and protection.

Boots

The best footwear is a pair of sturdy over-the-calf boots with low heels.

Clothing

Always wear long sleeves and long pants to protect arms and legs. Riding pants with kneepads and a jersey with shoulder pads provide the best protection.

SAFETY

WARNING

Operator Safety

Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating this vehicle.

Never operate this vehicle without proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Polaris dealer or visit the Polaris web site at www.polarisindustries.com.

Never permit others to operate this vehicle unless they have read and understand this manual and all product labels, and have completed a certified safety training course.

Never allow anyone under 16 years of age to operate this vehicle.

SAFETY

Operator Safety

Handling Gasoline

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always refuel with the engine stopped, and outdoors or in a well ventilated area.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

• Turn the fuel valve off whenever the vehicle is stored or parked.

Never start the engine or let it run in an enclosed area. Operate this vehicle only outdoors or in well-ventilated areas.

Always inspect your vehicle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 31.

Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants.

SAFETY

Operator Safety

Never consume alcohol or drugs before or while operating this vehicle.

Keep both hands on the handlebars. Keep both feet on the footrests.

Never carry a passenger. The purpose of the long seat is to allow the operator to shift position as needed during operation. It is not intended for carrying passengers.

SAFETY

Operator Safety

Never carry a passenger on the rear rack. Ejection from the vehicle or contact with moving components can result in serious injury or death.

Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident and/or injury. Avoid sudden turns or swift movement of the handlebars.

Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience.

SAFETY

Operator Safety

Always follow the procedures outlined in this manual for turning. Never turn sharply at excessive speeds, which can lead to vehicle overturn. See page 35.

Never attempt jumps or other stunts.

Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. See page 41.

Operator Safety

Always follow the procedures outlined in this manual for driving on hills. See page 37. Never operate on hills too steep for this vehicle or for your abilities. Practice on smaller hills before attempting larger hills. Avoid climbing hills steeper than 25°.

Always follow the procedures outlined in this manual for driving downhill and for braking on hills. See page 39.

Always follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill. Never back down a hill. See page 40.

Always follow the procedures outlined in this manual for crossing the side of a hill. See page

38. Never attempt to turn this vehicle around on

any hill until you've mastered (on level ground) the turning technique outlined in this manual.

SAFETY

Operator Safety

Always use the size and type of tires specified for your vehicle. Maintain the proper tire pressure.

Always travel slowly when operating on unfamiliar terrain. Use extra caution.

Always follow the procedures outlined in this manual for driving in reverse. See page 43.

Use caution when operating on rough, slippery or loose terrain.

Always follow the procedures outlined in this manual for operating over obstacles. See page 42.

Always follow the procedures outlined in this manual for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page

36.

SAFETY

Operator Safety

Never operate this vehicle on a frozen body of water.

Never modify a Quadricycle through improper installation or use of accessories.

Never exceed the stated load capacity for your vehicle. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking.

If this vehicle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems.

Hot components can cause serious burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.

For more information about Quadricycle safety, contact

an authorized Polaris Quadricycle dealer or visit the

Polaris web site at www.polarisindustries.com.

SAFETY

Discretionary

Warning

General

Warning

Clutch Cover

Warning

Age Warning

Rack Warning

No Passenger

Warning

Tire Pressure/Load

Warning

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no charge. The part number is printed on the label.

Safety Labels and Locations

7173027

General Warning

Clutch Cover Warning

Age Warning

SAFETY

• Never operate this ATV on HILLS steeper than 25 degrees 25°.

To prevent flipover on hilly terrain,

when going up or down, use throttle and brakes gradually.

7173026

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Max. Rack 70 lbs. (31.7 kg)

7173312

Exceeding vehicle towing limit could lead to an accident. Reduce speed when towing a trailer. Read owner's manual for details. Trailer Tongue Weight should be about 10% of the Gross Trailer Weight, and should not exceed 13.6 kg (30 lbs).

MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)

7173312

Safety Labels and Locations

Discretionary Warning

WARNING Never operate this ATV on HILLS

steeper than 25 degrees 25°. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.

Rack Warning

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Max. Rack 70 lbs. (31.7 kg)

Hitch Warning

MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)

Safety Labels and Locations

Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death.

• Cold tire pressure: Front: 4.0 psi (27.6 kPa) Rear: 4.0 psi (27.6 kPa)

• Maximum weight capacity: 285 lbs. (129 kg)

7175749

“No Passenger” Warning

WARNING NEVER ride as a passenger. Passengers can cause a loss of

control, resulting in SEVERE INJURY or DEATH.

Tire Pressure/Load Warning

Improper tire pressure or overloading can cause loss of control.

Loss of control can result in severe injury or death.

• Cold tire pressure: Front: 4.0 psi (27.6 kPa) Rear: 4.0 psi (27.6 kPa)

• Maximum weight capacity: 285 lbs.

(129 kg)

SAFETY

FEATURES AND CONTROLS

Start

Switch

Horn

Switch

Light

Switch

Hazard Warning

Switch

Main Key

Switch

Choke

Lever

Turn Signal

Switch

Switches and Levers

Main Key Switch

Turn the main switch to the OFF position to stop the engine and end all electrical power to the vehicle.

The main key switch must be in the ON position before starting the engine. The headlights are not on in this position.

Move the key switch to the LIGHTS ON position to turn the headlight on.

WARNING! Do not attach a large key fob or key ring to the main switch. It may contact the gas tank cap when turning, causing an interruption to the electrical system and an unexpected engine shut-down during operation.

Start Switch

Press the start switch toward the handlebar to engage the starter.

Tip: The starter will not engage unless the rear brakes are applied. See page 32

for engine starting procedures.

FEATURES AND CONTROLS

Switches and Levers

Light Switch

Use the headlight switch to change the lights from high beam to low beam. Move the main key switch to the LIGHTS ON position to turn the headlight on.

Choke Lever

The choke assists in starting a cold engine. See page 32.

Horn Switch

Press the horn button to alert others of your presence.

Hazard Warning Switch

Push the hazard warning switch to cause all turn indicators to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution.

Turn Signal Switch

Move the switch either left or right to activate the corresponding turn signal. Return the switch to the center position to end the signal.

FEATURES AND CONTROLS

ETC

Throttle Lever

Rear Brake Lever

Switches and Levers

Throttle Lever

Press the throttle lever to increase engine speed and vehicle movement. Release the lever to reduce engine speed and vehicle movement.

WARNING! Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Check the lever for proper operation before starting the engine. Check occasionally during operation.

Do not start or operate a Quadricycle with sticking or improperly operating throttle controls.

Contact your dealer for repair if throttle problems arise. The Electronic Throttle Control (ETC) stops the engine in the event of a

throttle system malfunction. Do not modify the ETC system or replace it with other throttle mechanisms.

Rear Brake Lever

The brake lever operates the rear brakes only. Squeeze the brake lever

toward the handlebar to apply the rear brakes.

Since the brake lever operates the rear brakes only, it is not as effective as the all-wheel foot brake.

If the rear wheels begin to skid or slide while using this brake, reduce lever pressure.

WARNING! Aggressively applying the rear brake when backing down a hill may cause rear tipover. Aggressively applying the rear brake while moving forward may cause the rear wheels to skid and result in loss of control.

FEATURES AND CONTROLS

Foot Brake

The all-wheel foot brake is located on the right footrest. Press the brake pedal forward with your foot to engage all four brakes, providing maximum stopping power.

Inspect and maintain the brake fluid level as outlined in this manual. See page 58.

Parking Brake

1. Squeeze the brake lever.

2. Push the parking brake lock

down to engage the lock.

3. Release the brake lever.

4. To release the parking brake

lock, squeeze and release the brake lever. The parking brake will release automatically.

WARNING! Operating the vehicle while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating.

The parking brake may relax if left on for a long period of time. Always block the wheels to prevent rolling. Never depend on the parking brake alone if the vehicle is parked on a hill. Always block the wheels to prevent rolling.

FEATURES AND CONTROLS

Reverse Gear

Indicator

Turn Signal

Indicator

Hazard Warning

Indicator

High Beam

Indicator

Neutral Gear

Indicator

Mirrors

Indicator Lights

View vehicle functions on the instrument panel. Each light illuminates when the feature is activated.

Mirrors

Use the mirrors to assist in traffic maneuvers. Always check and adjust the mirrors before driving the Quadricycle.

FEATURES AND CONTROLS

Fuel Tank Cap

Fuel Valve

OFF ON RES

Fuel Tank Cap

Always refuel with the engine stopped, and outdoors or in a well ventilated area. Refuel on a level surface.

Remove the fuel tank cap to add fuel to the fuel tank. The gauge in the cap shows the approximate amount of fuel remaining. Use either leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane.

Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

Fuel Valve

The fuel valve is located on the left side of the vehicle.

ON: For normal operation. OFF: For vehicle storage

and when transporting. RES: Turn the valve to the

reserve setting if the main fuel supply is exhausted. Refuel as soon as possible. Return the valve to the ON position after refueling.

Reserve fuel range is about 7-10 miles (11-16 km).

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