Polaris Phoenix 9922082, Phoenix 200 User Manual
Pantone 426 C
For your nearest Polaris dealer,
visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
U.S.A.
Part No. 9922082 Rev 01
Printed in USA
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• RANGER utility vehicles
• Victory motorcycles
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
For more information about Polaris, visit us online at www.polarisindustries.com.
1
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2008 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in USA
2009 Phoenix 200 Quadricycle Owner’s Manual
P/N 9922082
2
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . 22
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Emission Control Systems . . . . . . . . . . . . . . . 47
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 82
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 83
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 86
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 90
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3
INTRODUCTION
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
4
INTRODUCTION
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. This vehicle is not a toy and can be
hazardous to operate. A collision or rollover can occur quickly, even during
routine maneuvers, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle.
• Never operate this vehicle without proper instruction. Take a training course.
• This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone
under 16 years of age.
• This vehicle is approved for OFF-ROAD TOWING ONLY. Operating a
Quadricycle/trailer combination on public roads is prohibited.
5
INTRODUCTION
VIN
Engine Serial Number
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. The
ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Engine Serial Number: ___________________________________________________
6
SAFETY
Safety Training
When you purchased your new Polaris vehicle, your dealer offered a
hands-on safety training course. You were also provided with printed
materials that explain safe operating procedures. Review this information on a regular basis.
If you purchased your vehicle from a party other than a Polaris dealer,
please request free safety training from any authorized Polaris dealer.
Equipment Modifications
The warranty on your Polaris vehicle may be terminated if any equipment has been added, or if any modifications have been made, that
increase speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers and large racks may change vehicle handling.
Use only Polaris-approved accessories. Know their function and effect
on the vehicle.
7
SAFETY
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long Sleeves
E
4
051039
0006.31
Safe Riding Gear
Always wear protective clothing to reduce the chance of injury.
Helmet
Always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
8
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. Polaris recommends wearing approved
Personal Protective Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and
protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs.
Riding pants with kneepads and a jersey with shoulder pads provide the
best protection.
9
SAFETY
WARNING
Operator Safety
Failure to operate the ATV properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating procedures.
Read and understand all warnings, cautions and
operating procedures in this manual and on the
safety labels before operating this vehicle.
Never operate this vehicle without proper
instruction. Take a training course. Beginners
should receive training from a certified instructor.
Contact an authorized Polaris dealer or visit the
Polaris web site at www.polarisindustries.com.
Never permit others to operate this vehicle unless
they have read and understand this manual and all
product labels, and have completed a certified
safety training course.
Never allow anyone under 16 years of age to
operate this vehicle.
10
SAFETY
Operator Safety
Handling Gasoline
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated
area.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
• Turn the fuel valve off whenever the vehicle is stored or parked.
Never start the engine or let it run in an enclosed area. Operate this vehicle only
outdoors or in well-ventilated areas.
Always inspect your vehicle before each use to
verify that it's in safe operating condition. Follow
the inspection and maintenance procedures
outlined in this manual. See page 31.
Always wear an approved helmet that fits
properly. Wear eye protection (goggles or
face shield), gloves, boots, long sleeves and
long pants.
11
SAFETY
Operator Safety
Never consume alcohol or drugs before
or while operating this vehicle.
Keep both hands on the handlebars. Keep
both feet on the footrests.
Never carry a passenger. The purpose of
the long seat is to allow the operator to
shift position as needed during operation. It
is not intended for carrying passengers.
12
SAFETY
Operator Safety
Never carry a passenger on the rear rack.
Ejection from the vehicle or contact with
moving components can result in serious
injury or death.
Operating on paved surfaces may seriously affect the handling and control of
the Quadricycle and could result in loss of control, accident and/or injury. Avoid
sudden turns or swift movement of the handlebars.
Never operate at excessive speeds. Travel
and turn at speeds appropriate for the
terrain, visibility, operating conditions and
your experience.
13
SAFETY
Operator Safety
Always follow the procedures outlined in this
manual for turning. Never turn sharply at
excessive speeds, which can lead to vehicle
overturn. See page 35.
Never attempt jumps or other stunts.
Always follow the procedures outlined in
this manual for driving through water.
Never drive through deep or fast-flowing
water. See page 41.
14
Operator Safety
Always follow the procedures outlined in this
manual for driving on hills. See page 37. Never
operate on hills too steep for this vehicle or for
your abilities. Practice on smaller hills before
attempting larger hills. Avoid climbing hills
steeper than 25°.
Always follow the procedures outlined in this
manual for driving downhill and for braking on
hills. See page 39.
Always follow the procedures outlined in this
manual for braking if you stall or roll backwards
while climbing a hill. Never back down a hill. See
page 40.
Always follow the procedures outlined in this
manual for crossing the side of a hill. See page
38. Never attempt to turn this vehicle around on
any hill until you've mastered (on level ground)
the turning technique outlined in this manual.
SAFETY
15
SAFETY
Operator Safety
Always use the size and type of tires specified for your vehicle. Maintain the
proper tire pressure.
Always travel slowly when operating on
unfamiliar terrain. Use extra caution.
Always follow the procedures outlined in this manual for driving in reverse. See
page 43.
Use caution when operating on rough, slippery
or loose terrain.
Always follow the procedures outlined in this manual for operating over
obstacles. See page 42.
Always follow the procedures outlined in this manual for operating on slippery or
loose surfaces. Use extra caution. Always avoid skidding or sliding. See page
36.
16
SAFETY
Operator Safety
Never operate this vehicle on a frozen body of water.
Never modify a Quadricycle through improper installation or use of accessories.
Never exceed the stated load capacity for your vehicle. Cargo must be properly
distributed and securely attached. Reduce speed and follow the instructions in
this manual for carrying cargo or towing. Allow a greater distance for braking.
If this vehicle has been involved in an accident, always have an authorized
Polaris dealer inspect the entire vehicle for possible damage, including (but not
limited to) brake, throttle and steering systems.
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
Always remove the ignition key when the vehicle is not in use to prevent
unauthorized use or accidental starting.
For more information about Quadricycle safety, contact
an authorized Polaris Quadricycle dealer or visit the
Polaris web site at www.polarisindustries.com.
17
SAFETY
+
+
Discretionary
Warning
+
General
Warning
+
+
+
+
Clutch Cover
Warning
Age Warning
Rack Warning
No Passenger
Warning
Tire Pressure/Load
Warning
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions on each label carefully. If any of the
labels shown in this manual differ from the labels on your vehicle,
always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety
labels are provided by Polaris at no charge. The part number is printed
on the label.
18
Safety Labels and Locations
<
16
7173027
General Warning
Clutch Cover Warning
Age Warning
SAFETY
19
SAFETY
• Never operate this ATV
on HILLS steeper than
25 degrees 25°.
To prevent flipover on
hilly terrain,
when going
up or down, use throttle
and brakes gradually.
7173026
>
DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or
tipover may result causing severe injury or death. Tow only from tow
hooks or hitch. Max. Rack 70 lbs. (31.7 kg)
7173312
Exceeding vehicle towing limit could lead to an accident.
Reduce speed when towing a trailer. Read owner's manual
for details. Trailer Tongue Weight should be about 10% of the
Gross Trailer Weight, and should not exceed 13.6 kg (30 lbs).
MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)
7173312
Safety Labels and Locations
Discretionary Warning
WARNING
Never operate this ATV on HILLS
steeper than 25 degrees 25°.
To prevent overturn on hilly
terrain, use throttle and brakes
gradually, and shift weight uphill.
Rack Warning
DO NOT TOW FROM RACK
OR BUMPER. Vehicle
damage or tipover may result
causing severe injury or
death. Tow only from tow
hooks or hitch. Max. Rack 70
lbs. (31.7 kg)
Hitch Warning
Exceeding vehicle towing
limit could lead to an
accident. Reduce speed
when towing a trailer. Read
owner's manual for details.
Trailer Tongue Weight should
be about 10% of the Gross
Trailer Weight, and should
not exceed 13.6 kg (30 lbs).
MAXIMUM TOWING CAPACITY: 136 KG (300 lbs)
20
Safety Labels and Locations
Improper tire pressure or overloading can cause loss
of control.
Loss of control can result in severe injury or death.
• Cold tire pressure:
Front: 4.0 psi (27.6 kPa)
Rear: 4.0 psi (27.6 kPa)
• Maximum weight capacity: 285 lbs. (129 kg)
7175749
“No Passenger” Warning
WARNING
NEVER ride as a passenger.
Passengers can cause a loss of
control, resulting in SEVERE INJURY
or DEATH.
Tire Pressure/Load Warning
Improper tire pressure or overloading
can cause loss of control.
Loss of control can result in severe
injury or death.
• Cold tire pressure:
Front: 4.0 psi (27.6 kPa)
Rear: 4.0 psi (27.6 kPa)
• Maximum weight capacity: 285 lbs.
(129 kg)
SAFETY
21
FEATURES AND CONTROLS
Start
Switch
Horn
Switch
Light
Switch
Hazard Warning
Switch
Main Key
Switch
Choke
Lever
Turn Signal
Switch
Switches and Levers
Main Key Switch
Turn the main switch to the OFF position to stop the engine and
end all electrical power to the vehicle.
The main key switch must be in the ON position before starting
the engine. The headlights are not on in this position.
Move the key switch to the LIGHTS ON position to turn the
headlight on.
WARNING! Do not attach a large key fob or key ring to the main switch. It may
contact the gas tank cap when turning, causing an interruption to the electrical
system and an unexpected engine shut-down during operation.
Start Switch
Press the start switch toward the handlebar to engage the starter.
Tip: The starter will not engage unless the rear brakes are applied. See page 32
for engine starting procedures.
22
FEATURES AND CONTROLS
Switches and Levers
Light Switch
Use the headlight switch to change the lights from high beam to low
beam. Move the main key switch to the LIGHTS ON position to turn the
headlight on.
Choke Lever
The choke assists in starting a cold engine. See page 32.
Horn Switch
Press the horn button to alert others of your presence.
Hazard Warning Switch
Push the hazard warning switch to cause all turn indicators to
flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution.
Turn Signal Switch
Move the switch either left or right to activate the corresponding
turn signal. Return the switch to the center position to end the signal.
23
FEATURES AND CONTROLS
ETC
Throttle Lever
Rear Brake Lever
Switches and Levers
Throttle Lever
Press the throttle lever to increase
engine speed and vehicle
movement. Release the lever to
reduce engine speed and vehicle
movement.
WARNING! Failure to check or
maintain proper operation of the throttle
system can result in an accident if the
throttle lever sticks during operation.
Check the lever for proper operation
before starting the engine. Check
occasionally during operation.
Do not start or operate a Quadricycle with sticking or improperly operating throttle controls.
Contact your dealer for repair if throttle problems arise.
The Electronic Throttle Control (ETC) stops the engine in the event of a
throttle system malfunction. Do not modify the ETC system or replace it
with other throttle mechanisms.
Rear Brake Lever
The brake lever operates the rear
brakes only. Squeeze the brake lever
toward the handlebar to apply the
rear brakes.
Since the brake lever operates the
rear brakes only, it is not as effective
as the all-wheel foot brake.
If the rear wheels begin to skid or slide while using this brake, reduce
lever pressure.
WARNING! Aggressively applying the rear brake when backing down a hill may
cause rear tipover. Aggressively applying the rear brake while moving forward
may cause the rear wheels to skid and result in loss of control.
24
FEATURES AND CONTROLS
Foot Brake
Foot Brake
The all-wheel foot brake is located on
the right footrest. Press the brake pedal
forward with your foot to engage all
four brakes, providing maximum stopping power.
Inspect and maintain the brake fluid
level as outlined in this manual. See
page 58.
Parking Brake
1. Squeeze the brake lever.
2. Push the parking brake lock
down to engage the lock.
3. Release the brake lever.
4. To release the parking brake
lock, squeeze and release the
brake lever. The parking brake
will release automatically.
WARNING! Operating the vehicle while the parking brake is engaged could
result in an accident or fire. Always check to be sure the parking brake is
disengaged before operating.
The parking brake may relax if left on for a long period of time. Always
block the wheels to prevent rolling. Never depend on the parking brake
alone if the vehicle is parked on a hill. Always block the wheels to prevent rolling.
25
FEATURES AND CONTROLS
Reverse Gear
Indicator
Turn Signal
Indicator
Hazard Warning
Indicator
High Beam
Indicator
Neutral Gear
Indicator
Mirrors
Indicator Lights
View vehicle functions on the instrument panel. Each light illuminates
when the feature is activated.
Mirrors
Use the mirrors to assist in traffic maneuvers. Always check and adjust
the mirrors before driving the Quadricycle.
26
FEATURES AND CONTROLS
Fuel Tank Cap
Fuel Valve
OFF ON RES
Fuel Tank Cap
Always refuel with the engine
stopped, and outdoors or in a
well ventilated area. Refuel on a
level surface.
Remove the fuel tank cap to add
fuel to the fuel tank. The gauge
in the cap shows the approximate amount of fuel remaining.
Use either leaded or unleaded
gasoline with a minimum pump
octane number of 87=(R+ M/2)
octane. Do not use E-85 fuel.
Fuel Valve
The fuel valve is located on
the left side of the vehicle.
ON: For normal operation.
OFF: For vehicle storage
and when transporting.
RES: Turn the valve to the
reserve setting if the main
fuel supply is exhausted.
Refuel as soon as possible. Return the valve to the ON position after
refueling.
Reserve fuel range is about 7-10 miles (11-16 km).
27
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