67
MAINTENANCE AND LUBRICATION
Periodic Maintenance Schedule
Item Hours or
Odometer
Frequency Remarks
" Engine oil 100
hrs/1000
miles
6 months Check level daily; break-in service at one
month; change oil more often in cold weather
use
Oil filter 100
hrs/1000
miles
6 months Replace with oil change
Coolant 100 hrs 6 months Inspect strength seasonally; pressure test
system annually
Breather hose 100 hrs 6 months Inspect
" Rear suspension 50 hrs 6 months Inspect; tighten fasteners
" Drive chains 50 hrs 6 months Inspect daily; adjust and lubricate if needed
J Drive belt 50 hrs 6 months Inspect; adjust; replace if necessary
" Front hubs 50 hrs 6 months Check fluid monthly
Shift linkage 50 hrs 6 months Inspect; lubricate, adjust
J Steering 50 hrs 6 months Inspect before each use; lubricate
" Rear axle / Center axle 50 hrs 6 months Inspect bearings
" Front suspension 50 hrs 6 months Inspect; lubricate; tighten fasteners
J Valve clearance 100 hrs 12 months Inspect; adjust
J Fuel system 100 hrs 12 months Check for leaks at tank cap, lines, fuel valve,
filter, pump and carburetor; replac e lines every two years.
J Fuel filter 100 hrs 12 months Replace annually
Radiator 100 hrs 12 months Inspect; clean external surface
Cooling system hoses 100 hrs 12 months Inspect
Engine mounts 100 hrs 12 months Inspect
Spark arrestor 100 hrs 12 months Clean out
Spark plug 100 hrs 12 months Inspect; replace if nec essary
" Front hubs 100 hrs 12 months Change fluid annually
J Clutches (drive and driven) 100 hrs 12 months Inspect; clean
J Shift selector box 200 hrs 24 months Change lubricant every two years
J Brake fluid 200 hrs 24 months Change fluid every two years
Headlight aim As required As required Adjust if necessary
J Toe adjustment As required As required Periodic inspection; adjust when parts are
replaced
Recoil housing As required As required Drain moisture after operating in water
Idle speed As required As required Adjust
" More often under severe use, such as dirty or wet conditions
J Dealer service item