How it Works
Polaris
Loading...
IQ 2007
Service Manual
325 pgs13.91 Mb0
Table of contents
Loading...

Polaris IQ 2007, IQ 2008 Service Manual

2007 - 2008 IQ SNOWMOBILE
SERVICE MANUAL

FOREWORD

This service manual is designed prim arily for use by ce rtified Polaris Mas ter Service Dealer technicians in a properly equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop procedures in order to perform the work safely and correctly . T echnicians should read the text and be familiar with service procedures before starting the work. Certa in procedur es require the use o f special tools. Use o nly the proper to ols as specified.
Comments or suggestions about this manual may be d irected to: Service Publications Dept. @ Polaris Sales Inc. 2100 Hwy 55 Medina Minnesota 55340.
2007 - 2008 IQ Snowmobile Service Manual PN 9921044
© Copyright 2007 Polaris Sales Inc. All information contained within this publica tio n is based on th e late st prod uct informa tion at the time of publication. Due to constant improvements in the design and quality of production componen ts, some minor discrep ancies may result between the actua l vehicle and the informatio n presented in this publication. Depictions and/or procedures in this publication are intend ed for reference use only. No liability can be accept ed for omissions or inaccuracies. An y reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.

UNDERSTANDING MANUAL SAFETY LABELS AND DIRECTIONS

Throughout this manual, important information is brought to your attention by the following symbols:
WARNING
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator, bystander or person(s) inspecting or servicing the vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE:
NOTE provides key information by clarifying instructions.
IMPORTANT:
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
= In. / mm.
MEASUREMENT provides a key for a determined measurement specification.
= T
TORQUE provides a key for a required torque value.

TRADEMARKS

POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL: Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co. Fluke, Registered Trademark of John Fluke Mfg. Co. Mity-Vac, Registered Trademark of Neward Enterprises, Inc. Torx, Registered Trademark of Textron M-10, Registered Trademark of FAST Inc. WD-40, Registered Trademark of WD-40 Company Rapid Reaction Driven Clutch, Registered Trademark of Team Industries Inc. VM and TM Carburetors, Registered Trademarks of Mikuni Amer ica n Corp or ation Fox and Fox PS-5 Registered Trademark of Fox Racin g Shox, Inc. Ryde FX and Air 2.0, Registered Trademark of Arvin Meritor, Inc. Walker Evans Air Shock, Registered Trademark of Walker Evans Racing, Inc.
2007 - 2008 IQ Snowmobile
Service Manual Chapters
Model Specifications........................... ....1
General Information............................ ....2
Maintenance....................................... ....3
Fuel Systems...................................... ....4
Engine Systems.................................. ....5
Final Drive and Brake Systems.......... ....6
PVT System........................................ ....7
Suspension and Steering.................... ....8
Shocks................................................ ....9
Chassis............................................... ....10
Electrical Systems.............................. ....11
Wiring Schematics.............................. ....12
Model Specifications
CHAPTER 1
Model Specifications
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
2007 600 HO IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
2007 600 HO SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
2007 600 HO RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
2007 600 HO IQ CFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
2007 600 HO SWITCHBACK CFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
2007 600 HO IQ LX CFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
2007 600 HO IQ TOURING CFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
2007 700 HO IQ DRAGON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
2007 700 HO RMK DRAGON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
2008 IQ SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
2008 600 RMK 144 / 600 RMK SHIFT 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
2008 600 DRAGON IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
2008 600 SWITCHBACK / 600 DRAGON SWITCHBACK. . . . . . . . . . . . . . . . . . . . . . .1.26
2008 600 IQ LX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
2008 600 IQ TOURING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
2008 600 RMK 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
2008 700 IQ / 700 DRAGON IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
2008 700 SWITCHBACK / 700 DRAGON SWITCHBACK. . . . . . . . . . . . . . . . . . . . . . .1.36
2008 700 RMK 155 / 700 DRAGON RMK 155 / 163 . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
2008 800 DRAGON RMK 155 / 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.40
1
1.1
Model Specifications

SPECIFICATIONS

2007 600 HO IQ

Model Number: S07PP6FS (A) (B)
Engine
Engine Type Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8100 Idle RPM 1500 Engagement RPM ±200 3800 Exhaust Valve Spring Pink
Carburetor Settings
Type Main Jet Pilot Jet Jet Needle/Clip position Needle Jet Throttle Gap (Under Cutaway) (in/mm) Cutaway Valve Seat Starter Jet Pilot Air Jet Fuel screw (Turns Out)
Recommended Fuel Octane (R+M/2)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
Mikuni TM38
420
50
9DGN6-57 / 2
P-8
0.08 / 2.1
1.5 Notch
1.5
145
.6
1.25 91
(Non-Oxygenated)
Carburetor Jetting
Ambient Temperature
Altitude
Meters (feet)
< -25°F/<-35°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
#1
#1
#1
#1
#1
#1
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3700
(10000-12000)
-15°F to +5°F/-26°C to -15°C
-30°F to -10°F/-34°C to -23°C
440#3430#3420#2400#2390#2380#2370#2360
410#3400#3390#2370#2360#2350#2340#1330
370#3360#2350#2340#2330#2320#1310#1300
340#3320#2310#2300#2280#2280#1270#1260
310#2300#2290#2280#1270#1260#1250#1240
290#2280#2270#1250#1240#1230#1220#1210
When using non oxygenated fuel with a RON greater than 93, decrease the main jet number in the above chart by 10 and raise the E-clip one position. If the chart recommends clip #1, install washer
on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Clutch Spring
RED/BLK (140 / 240) (7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
Gearing
23:39-76
22:39-76
22:40-76
20:41-76
>+60°F/>+16°C
1.2
Model Specifications
General
Width (in/cm) 48 / 121.9 Length (in/cm) 115 / 292.1 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg) Fuel (Gallons / Liters) 10.8 / 40.9 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters) Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC CDI Marking 4011033 Flywheel Marking 4010677
Track
475 / 215.7
6.3 / 6
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
13.5 - 14.5 Vdc 280
26_ @3500 RPM
(TPS Un-plugged)
Front Suspension
Suspension Type IQ 42.5
Ryde FX HPG w/IFP (STD.)
(Rebuidlable)
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Front Vertical Travel Inches (cm)
Suspension Setup Width Inches (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Suspension Type IQ 121
Front Track Shock (FTS)
FTS Spring Rate lbs/in (N/mm)
FTS Spring Installed Length Inches (cm)
Rear Track Shock (RTS)
Torsion Spring Diameter Tail Angle
Rear Travel Inches (cm) 13.9 (35.3)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
100 (17.5)
10.55 (26.8)
10 (25.4)
41.16 (104.54)
Rear Suspension
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
130 - 270 (23 - 47)
7.97 (20.2)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression Adjustable
Remote Resevoir HPG (OPT.)
(Rebuildable)
.374
80_
1
Width - Inches (cm) 15 (38) Length - Inches (cm) 121 (307)
Lug Height - Inches (cm) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler shaft
7/8
1.0 / (2.5)
1.25 (3.175) - Option
″ - 1-1/8″(2.2 - 2.9cm)
1.3
Model Specifications

2007 600 HO Switchback

Model Number: S07PS6FS (A)
Engine
Engine Type Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8100 Idle RPM 1500 Engagement RPM ±200 3800 Exhaust Valve Spring Pink
Carburetor Settings
Type Main Jet Pilot Jet Jet Needle/Clip position Needle Jet Throttle Gap (Under Cutaway) (in/mm) Cutaway Valve Seat Starter Jet Pilot Air Jet Fuel screw (Turns Out)
Recommended Fuel Octane (R+M/2)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
Mikuni TM38
420
50
9DGN6-57 / 2
P-8
0.08 / 2.1
1.5 Notch
1.5
145
.6
1.25 91
(Non-Oxygenated)
Carburetor Jetting
Ambient Temperature
Altitude
Meters (feet)
< -25°F/<-35°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
#1
#1
#1
#1
#1
#1
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3700
(10000-12000)
-15°F to +5°F/-26°C to -15°C
-30°F to -10°F/-34°C to -23°C
440#3430#3420#2400#2390#2380#2370#2360
410#3400#3390#2370#2360#2350#2340#1330
370#3360#2350#2340#2330#2320#1310#1300
340#3320#2310#2300#2280#2280#1270#1260
310#2300#2290#2280#1270#1260#1250#1240
290#2280#2270#1250#1240#1230#1220#1210
When using non oxygenated fuel with a RON greater than 93, decrease the main jet number in the above chart by 10 and raise the E-clip one position. If the chart recommends clip #1, install washer
on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58 22:40-76
10-56
10-54
10-AL
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Clutch Spring
RED/BLK (140 / 240) (7043058)
Driven
Helix
64/42-.36
LW ER
56/42 - .36
LW ER
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
Gearing
22:39-76
20:41-76
>+60°F/>+16°C
1.4
Model Specifications
General
Width (in/cm) 48 / 121.9 Length (in/cm) 125 / 317.5 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg) Fuel (Gallons / Liters) 10.8 / 40.9 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters) Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC CDI Marking 4011033 Flywheel Marking 4010677
Track
483 / 219.3
6.3 / 6
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
8.373 22 39 76
Polaris Synthetic
11 / 325.3
Perc
13.5 - 14.5 Vdc 280
26_ @3500 RPM
(TPS Un-plugged)
Front Suspension
Suspension Type IQ 42.5
Fox HPG w/IFP (STD.)
(Rebuidlable)
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Suspension Type IQ 144 Front Track Shock (FTS) FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length Inches (cm)
Rear Track Shock (RTS)
Torsion Springs
Rear Travel Inches (cm) 13.9 (35.3)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
100 (17.5)
10.55 (26.8)
10 (25.4)
42.5 (108)
Rear Suspension
Fox HPG w/IFP
(Rebuildable)
170 (30)
7.25 (18.4)
Fox Compression Adjustable
Remote Resevoir HPG
(Rebuildable)
.359 Square / 77_ (Stock) .347 / 77_ / (Soft)
- PN 7041627 - 067
- PN 7041628 - 067 .375 / 77_ / (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
1
Width - Inches (cm) 15 (38) Length - Inches (cm) 144 (366)
Lug Height - Inches (cm) Track tension sag in /cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler shaft
1.25 (3.175) (STD.)
1.50 (3.8) (OPT.)
3/8
″- 1/2″ (1 - 1.3cm)
1.5
Model Specifications

2007 600 HO RMK

Model Number: 144 = S07PK6FS / S07PK6FE 155 = S07PM6FS (A)
Engine
Engine Type Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8100 Idle RPM 1500 Engagement RPM ±200 3800 Exhaust Valve Spring Pink
Carburetor Settings
Type Main Jet Pilot Jet Jet Needle/Clip position Needle Jet Throttle Gap (Under Cutaway) (in/mm) Cutaway Valve Seat Starter Jet Pilot Air Jet Fuel screw (Turns Out)
Recommended Fuel Octane (R+M/2)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
Mikuni TM38
280
50
9DGN6-57 / 1
P-8
0.13 / 3.2
2.5
1.5
145
.6
1
91
(Non-Oxygenated)
Carburetor Jetting
Ambient Temperature
Altitude
Meters (feet)
< -25°F/<-35°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
#1
#1
#1
#1
#1
**
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3700
(10000-12000)
-15°F to +5°F/-26°C to -15°C
-30°F to -10°F/-34°C to -23°C
440#3430#3420#2400#2390#2380#2370#2360
410#3400#3390#2370#2360#2350#2340#1330
370#3360#2350#2340#2330#2320#1310#1300
340#3320#2310#2300#2280#1280#1270#1260
310#2300#2290#2280#1270#1260#1250#1240
290#2280#2270#1250#1240**230**220**210
** = Clip in # 1 position with washer placed on top of clip. When
using non-oxygenated fuel with a RON greater than 93, decrease the
main jet number in the above chart by 10 and raise the E-clip one
position. If the chart recommends **, do nothing with the clip when
using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Clutch Spring
RED/BLK (140 / 240) (7043058)
Driven
Helix
64/42-.36
LW ER
56/42 - .36
LW ER
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
Gearing
19:41-76
>+60°F/>+16°C
1.6
Model Specifications
General
Width (in/cm) 46.5 / 118.1 Length (in/cm) Height (in/cm) 49 / 124.5
Estimated Dry Weight (lb/kg)
Fuel (Gallons / Liters) 12 / 45.4 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters) Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC CDI Marking 4011033 Flywheel Marking 4010677
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) Lug Height - Inches (cm) 2.0(5) or 2.4(6.1)
Track tension sag in /cm with 10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler shaft
144 = 125 / 318
155 = 130 / 330.2
144 = 472 / 214.3
155 = 478 / 217
6.3 / 6
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
8.373
Polaris Synthetic
11 / 325.3
Perc
13.5 - 14.5 Vdc 280
26_ @3500 RPM
(TPS Un-plugged)
144 (325)
155 (393.7)
3/8
″- 1/2″ (1 - 1.3cm)
19 41 76
Front Suspension
Suspension Type IQ RMK Adjustable
Ryde FX Compression Adjustable
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
WE Air Oil Volume 95cc WE Air Nitrogen
Charge Stock Optional
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm)
Camber Inches (cm) 2.17 ± 0.31 (55 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 144 / 155 Front Track Shock (FTS) FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length Inches (cm)
Rear Track Shock (RTS)
WE Air Oil Volume 70cc WE Air Nitrogen Charge
Stock Optional
Torsion Springs
Rear Travel Inches (cm)
Walker Evans Air (OPT.)
39(99.1) / 40(101.6) / 41(104.1)
.359 Square / 77_ (Stock) .347 / 77_ / (Soft)
- PN 7041627 - 067
- PN 7041628 - 067 .375 / 77_ / (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
(STD.)
(Rebuidable)
100 (17.5)
10.35 (26.3)
215 psi
220 - 225 psi
9 (22.9)
Ryde FX (STD.)
Walker Evans Air (OPT.)
190 (33)
7.4 (18.8)
Ryde FX (STD.)
Walker Evans Air (OPT.)
(Rebuildable)
215 psi
210 - 220 psi
144 = 14.5(36.8) 155 = 15.5(39.4)
1
1.7
Model Specifications

2007 600 HO IQ CFI

Model Number: S07PP6HS (A) (B)
Engine
Engine Type Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
23:39-76
22:39-76
22:40-76
20:41-76
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 115 / 292.1 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg)
485 / 220.2
Fuel (Gallons / Liters) 11.7 / 44.3 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 121 (307)
Lug Height - Inches (cm)
1.0 (5) (STD.)
1.25 (3.175) (OPT.)
Track tension sag in/cm with 10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
7/8
″ - 1-1/8″(2.2 - 2.9cm)
shaft
1.8
Front Suspension
Model Specifications
Suspension Type IQ 42.5
Ryde FX HPG w/IFP (STD.)
(Rebuidlable)
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Suspension Type IQ 121
Front Track Shock (FTS)
FTS Spring Rate lbs/in (N/mm)
FTS Spring Installed Length Inches (cm)
Rear Track Shock (RTS)
Torsion Spring Diameter T ail Angle
Rear Travel Inches (cm) 13.9 (35.3)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
100 (17.5)
10.55 (26.8)
10 (25.4)
42.5 (108)
Rear Suspension
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
130 - 270 (2.3 - 4.8)
7.97 (20.2)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression Adjustable
Remote Resevoir HPG (OPT.)
(Rebuildable)
.374
80_
1
1.9
Model Specifications

2007 600 HO Switchback CFI

Model Number: S07PS6HS (A) (B)
Engine
Engine Type Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58 22:40-76
10-56
10-54
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
22:39-76
20:41-76
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 125 / 317.5 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg)
485 / 220.2
Fuel (Gallons / Liters) 11.7 / 44.3 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 22 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 144 (366)
Lug Height - Inches (cm)
1.25 (3.175) (STD.)
1.50 (3.8) (OPT.)
Track tension sag in/cm with 10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
3/8
″- 1/2″ (1 - 1.3cm)
shaft
1.10
Front Suspension
Model Specifications
Suspension Type IQ 42.5
Fox HPG w/IFP (STD.)
(Rebuidlable)
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Suspension Type IQ 144 Front Track Shock (FTS) FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length Inches (cm)
Rear Track Shock (RTS)
Torsion Springs
Rear Travel Inches (cm) 13.9 (35.3)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
100 (17.5)
10.55 (26.8)
10 (25.4)
42.5 (108)
Rear Suspension
Fox HPG w/IFP
(Rebuildable)
170 (29.75)
7.25 (18.4)
Fox Compression Adjustable
Remote Resevoir HPG
(Rebuildable)
.359 Square / 77_ (Stock) .347 / 77_ / (Soft)
- PN 7041627 - 067
- PN 7041628 - 067 .375 / 77_ / (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
1
1.11
Model Specifications

2007 600 HO IQ LX CFI

Model Number: S07PD6HS / S07PD6HE
Engine
Engine Type Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
22:39-76
22:40-76
20:41-76
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 115 / 292.1 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg)
505 / 229.3
Fuel (Gallons / Liters) 11.7 / 44.3 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 22 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 128 (325) Lug Height - Inches (cm) 1 (2.5) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
7/8
″ - 1-1/8″(2.2 - 2.9cm)
shaft
1.12
Front Suspension
Model Specifications
Suspension Type IQ 42.5 Shocks IFS Spring Rate
lbs/in (N/mm) Spring Installed Length
Inches (cm) Front Vertical Travel
Inches (cm) Ski Center Distance
Inches (cm) Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type Fast M-10 128 Front Track Shock (FTS) Ryde FX Gas Bag FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length Inches (cm) Rear Track Shock (RTS) Lower Outer Spring Rate
lbs/in (N/mm) Lower Inner Spring Rate
lbs/in (N/mm) Upper Spring Rate
lbs/in (N/mm) Rear Travel Inches (cm) 13 (33)
Ryde FX Gas Ba g
Compression Adjustable
120 (21)
9.95 (25.3)
9.92 (25.2)
42.5 (108)
180 (31)
8.5 (21.6)
Fox HPG w/IFP
(Rebuildable)
715 (125)
425 (74.4)
273 (48)
1
1.13
Model Specifications

2007 600 HO IQ Touring CFI

Model Number: S07PT6HS / S07PT6HE
Engine
Engine Type Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
22:43-78
21:44-78
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 129 / 327.7 Height (in/cm) 53 / 134.6 Estimated Dry Weight
(lb/kg)
574 / 260.6
Fuel (Gallons / Liters) 11.7 / 44.3 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 22 43 78
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 136 (345) Lug Height - Inches (cm) 1 (2.5) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
3/4
″ - 1.0″(1.9 - 2.5cm)
shaft
1.14
Front Suspension
Model Specifications
Suspension Type IQ 42.5 Shocks IFS Spring Rate
lbs/in (N/mm) Spring Installed Length
Inches (cm) Front Vertical Travel
Inches (cm) Ski Center Distance
Inches (cm) Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type Fast M-10 136 Front Track Shock (FTS) Ryde FX Gas Bag FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length Inches (cm) Rear Track Shock (RTS) Lower Outer Spring Rate
lbs/in (N/mm) Lower Inner Spring Rate
lbs/in (N/mm) Upper Spring Rate
lbs/in (N/mm) Rear Travel Inches (cm) 14 (35.6)
Ryde FX Gas Ba g
Compression Adjustable
120 (21)
9.95 (25.3)
10 (25.4)
42.5 (108)
220 (38.5)
8.5 (21.6)
Fox HPG w/IFP
(Rebuildable)
715 (125)
425 (74.4)
273 (48)
1
1.15
Model Specifications

2007 700 HO IQ Dragon

Model Number: S07PC7JS / S07PC7JE
Engine
Engine Type Model Number S3305-7044-PF7J
Displacement / # Cylinders 700cc / 2 Bore (inches/mm) 3.19 / 81 Stroke (inches/mm) 2.68 / 68 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 VES Spring Color Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-64
10-62
10-62
10-60 22:39-76
10-58
10-56
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
DK BLU/WHT
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.0044 - .0059 / .112 - .151
.017 - .026 / .44 - .650
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
66/44-.46
LW ER
64/42-.36
LW ER
56/42 -
.36
LW ER
Gearing
23:39-76
20:41-76
General
Width (in/cm) 48 / 121.9 Length (in/cm) 115 / 292.1 Height (in/cm) 47 / 119.4 Estimated Dry Weight
(lb/kg)
476 / 216.1
Fuel (Gallons / Liters) 10.8 / 40.9 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 121 (307) Lug Height - Inches (cm) 1.25 (3.2) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
7/8
″ - 1-1/8″(2.2 - 2.9cm)
shaft
1.16
Front Suspension
Model Specifications
Suspension Type IQ 42.5
Walker Evans w/IFP
Shocks
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
FTS Spring Rate lbs/in (N/mm)
FTS Spring Installed Length Inches (cm)
Rear Track Shock (RTS)
Torsion Spring T ail Angle
Rear Travel Inches (cm) 13 (33)
Remote Resevoir
Compression Adjustable
(Rebuildable)
100 (17.5)
10.30 (28.4)
10.55 (26.8)
42.5 (108)
Walker Evans w/IFP
Remote Resevoir
Compression Adjustable
(Rebuildable)
130 - 270 (23 - 47)
7.97 (20.2)
Walker Evans w/IFP
Remote Resevoir
Compression Adjustable
(Rebuildable)
.347”
80_
1
1.17
Model Specifications

2007 700 HO RMK Dragon

Model Number: S07PL7JS / S07PL7JE
Engine
Engine Type Model Number S3322-7044-PF7J
Displacement / # Cylinders 700cc / 2 Bore (inches/mm) 3.19 / 81 Stroke (inches/mm) 2.68 / 68 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 VES Spring Color Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
10-66
10-64
10-62
10-60
10-58
10-56
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Weight
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Liberty Liquid-Cooled /
Case Reed Induction
.0042 - .006 / .109 - .163
Upper: .010 - .018 / .25 - .45 Lower: .014 - .020 / .35 - .50
91 Non-Oxygenated
Clutch Spring
BLACK
(155 / 222)
Driven
Helix
56/42 .36 LWT ER
Gearing
20:41-76
General
Width (in/cm) 46.5 / 118.1 Length (in/cm) 130 / 330.2 Height (in/cm) 49 / 124.5 Estimated Dry Weight
(lb/kg)
478 / 217
Fuel (Gallons / Liters) 12 / 45.4 Oil (Quarts / Liters) 3.4 / 3.2 Cooling System Capacity
(Quarts / Liters)
6.3 / 6
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 20 41 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 155 (393.7) Lug Height - Inches (cm) 2.4 (6.1) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/
3/8
″- 1/2″ (1 - 1.3cm)
40cm ahead of rear idler shaft
1.18
Front Suspension
Model Specifications
Suspension Type IQ RMK Shocks Walker Evans Air Oil Volume 95cc Nitrogen Charge
Stock Optional
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm) Setup Width
Camber Inches (cm) 2.17 ± 0.31 (55 ± 0.79) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ RMK 155 Front Track Shock (FTS) Walker Evans Air Oil Volume 70cc FTS Nitrogen Charge
Stock Optional
Rear Track Shock (RTS) Walker Evans w/IFP RTS Nitrogen Charge 200 psi
Torsion Springs
Rear Travel Inches (cm) 15.5 (39.4)
39(99.1) / 40(101.6) / 41(104.1)
.359 Square / 77_ (Stock) .347 / 77_ / (Soft)
- PN 7041627 - 067
- PN 7041628 - 067 .375 / 77_ / (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
215 psi
220 - 225 psi
9 (22.9)
38.67 (98.2)
215 psi
210 - 220 psi
1
1.19
Model Specifications

2008 IQ Shift

Model Number: S08PB6FS / S08PB6FE
Engine
Engine Type Model Number S3466-6044-PU6F
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8100 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Pink
Carburetor Settings
Type Main Jet Pilot Jet Jet Needle/Clip position Needle Jet Throttle Gap (Under Cutaway) (in/mm) Cutaway Valve Seat Starter Jet Pilot Air Jet Fuel screw (Turns Out)
Recommended Fuel Octane (R+M/2)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .0356 - .508
Mikuni TM38
400
45
9DGN6-57 / 3
P-8
.082 / 2.1
2.0
1.5
145
1.0
1.0 91
(Non-Oxygenated)
Carburetor Jetting
Ambient Temperature
Altitude
Meters (feet)
< -25°F/<-35°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
#1
#1
#1
#1
#1
#1
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10,000)
3000-3700
(10,000-12,000)
-15°F to +5°F/-26°C to -15°C
-30°F to -10°F/-34°C to -23°C
440#3430#3420#3400#3390#3380#2370#2360
410#3400#3390#3370#3360#2350#2340#1330
370#3360#2350#2340#2330#2320#1310#1300
340#3320#2310#2300#2280#2280#1270#1260
310#2300#2290#2280#1270#1260#1250#1240
290#2280#2270#1250#1240#1230#1220#1210
When using non oxygenated fuel with a RON greater than 93, decrease the main jet number in the above chart by 10 and raise the E-clip one position. If the chart recommends clip #1, install washer
on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10,000)
3000-3600
(10,000-12,000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Clutch Spring
RED/BLK (140 / 240)
(7043058)
Driven
Helix
64/42.36
LW ER
56/42 - .36
LW ER
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
Gearing
23:39-76
22:39-76
22:40-76
20:41-76
>+60°F/>+16°C
1.20
Model Specifications
General
Width (in/cm) 48.5 / 123.2 Length (in/cm) 115 / 292.1 Height (in/cm) 48 / 121.9 Estimated Dry Weight
(lb/kg) Fuel (Gallons / Liters) 11.7 / 44.3 Oil (Quarts / Liters) 3 / 2.8 Cooling System Capacity
(Quarts / Liters) Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC CDI Marking 4011033 Flywheel Marking 4010677
466 / 211.6
8.5 / 8
3211122
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
13.5 - 14.5 Vdc 280
26_ @3500 RPM
(TPS Un-plugged)
Front Suspension
Suspension Type IQ 42.5 Shocks Ryde FX MPV IFS Spring Rate
lbs/in (N/mm) Spring Installed Length
Inches (cm) Front Vertical Travel
Inches (cm) Ski Center Distance
Inches (cm) Setup Width (cm)
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121 Front Track Shock (FTS) Ryde FX MPV FTS Spring Rate
lbs/in (N/mm) Rear Track Shock (RTS) Ryde FX MPV
.347 Square / 80_ (Stock)
- PN 7043070 - 067
- PN 7043071 - 067 .347 Square / 77_ (Soft)
Torsion Springs
Rear Travel Inches (cm) 13.9 (35.3)
- PN 7043240 - 067
- PN 7043241 - 067 .359 Square / 12.5# (Firm)
- PN 7043079 - 067
- PN 7043080 - 067
100 (17.5)
10.5 (26.67)
10 (25.4)
42.5 (108)
41.16 (104.5)
170 (29.75)
1
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 121 (307) Lug Height - Inches (cm) .91 / (2 .3) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler shaft
7/8
″ - 1-1/8″(2.2 - 2.9cm)
1.21
Model Specifications

2008 600 RMK 144 / 600 RMK Shift 155

Model Number: 600 RMK 144: S08PK6FS / S08PK6FE 600 RMK Shift 155: S08PM6FS
Engine
Engine Type Model Number S3467-6044-PU6F
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8100 Idle RPM 1500 Engagement RPM ±200 3800 Exhaust Valve Spring Pink
Carburetor Settings
Type Main Jet Pilot Jet (Pj) Jet Needle/Clip position Needle Jet Throttle Gap (Under Cutaway) (in/mm) Cutaway Valve Seat Starter Jet Pilot Air Jet Fuel screw (Turns Out)
Recommended Fuel Octane (R+M/2)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .0356 - .508
Mikuni TM38
280
50
9DGN6-57 / 2
P-8
.125 / 3.2
2.5
1.5
145
.9 .5
91
(Non-Oxygenated)
Carburetor Jetting
Ambient Temperature
Altitude
Meters
(feet)
< -25°F/<-35°C
0°F to +20°F/-18°C to -7°C
270
55Pj
#2
240
55Pj
#1
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
#1
#1
#1
#1
260
250
240
55Pj
55Pj
55Pj
#1
#1
#1
230
220
210
55Pj
55Pj
55Pj
#1
#1
#1
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10,000)
3000-3700
(10,000-12,000)
-15°F to +5°F/-26°C to -15°C
-30°F to -10°F/-34°C to -23°C
440#3430#3420#2400#2390#2380#2370#2360
410#3400#3390#2370#2360#2350#2340#2330
370#3360#2350#2340#2330#2320#2310#1300
340#3320#2310#2300#2280#2280#1270#1260
310
300
290
280
55Pj
55Pj
55Pj
55Pj
#2
#2
#2
#2
290
280
270
250
55Pj
55Pj
55Pj
55Pj
#2
#2
#2
#1
When using non oxygenated fuel with a RON greater than 93, decrease the main jet number in the above chart by 10 and raise the E-clip one position. If the chart recommends clip #1, install washer on
top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10,000)
3000-3600
(10,000-12,000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-62
10-60
10-58
10-56
10-54
10-AL
Clutch Spring
140 / 330
(7043342)
Clutch Spring
BLACK
(155 / 222)
Driven
Helix
56/42 - .36
LW ER
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
Gearing
19:41-76
>+60°F/>+16°C
1.22
Model Specifications
General
Width (in/cm) 46.5 / 115.6 Length (in/cm) Height (in/cm) 48 / 121.9
Estimated Dry Weight (lb/kg)
Fuel (Gallons / Liters) 11.5 / 43.5 Oil (Quarts / Liters) 3 / 2.8 Cooling System Capacity
(Quarts / Liters) Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC CDI Marking 4011033 Flywheel Marking 4010677
124 / 315 (144)
129 / 327.7 (155)
472 / 214.3 (144) 478 / 216.8 (155)
144 = 6.25 / 6
155 = 6.5 / 6.1
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
8.373 19 41 76
Polaris Synthetic
11 / 325.3
Perc
13.5 - 14.5 Vdc 280
26_ @3500 RPM
(TPS Un-plugged)
Front Suspension
Suspension Type IQ RMK Shocks Ryde FX IFS Spring Rate
lbs/in (N/mm) Spring Installed Length
Inches (cm) Front Vertical Travel
Inches (cm) Ski Center Distance
Inches (cm) Setup Width
Camber Inches (cm) 2.17 ± 0.31 (55 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Suspension Type IQ RMK 144 / 155 Front Track Shock (FTS) Ryde FX FTS Spring Rate
lbs/in (N/mm) Rear Track Shock (RTS)
Torsion Springs
Rear Travel Inches (cm)
39 - 40 - 41 (99.1 - 101.6 - 104.1)
Rear Suspension
.359 Square / 77_ (Stock) .347 / 77_ / (Soft)
- PN 7041627 - 067
- PN 7041628 - 067 .375 / 77_ / (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
100 (17.5)
10.35 (26.2)
9 (22.9)
38.67 (98.2)
190 (33)
Ryde AFX
Compression Adjustable
14.5 (36.8) (144)
15.5 (39.4) (155)
1
Track
Width - Inches (cm) 15 (38) Length - Inches (cm)
Lug Height - Inches (cm) Track tension sag in /cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler shaft
144 (365.7) 155 (393.7)
2.0 (5.08) (144)
2.4 (6) (155)
3/8
″- 1/2″ (1 - 1.3cm)
1.23
Model Specifications

2008 600 Dragon IQ

Model Number: S08PP6HS / S08PP6HE
Engine
Engine Type Model Number S3468-6044-PU6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-64
10-62 22:39-76
10-60
10-58
10-56
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340)
(7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
56/42 - .36
LW-ER
23:39-76
22:40-76
20:41-76
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 115 / 292.1 Height (in/cm) 48.5 / 123.2 Estimated Dry Weight
(lb/kg)
476 / 216.1
Fuel (Gallons / Liters) 11.7 / 44.3 Oil qts/l 3/2.8 Cooling System Capacity
(Quarts / Liters)
8.5 / 8
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211122
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 121 (307.3) Lug Height - Inches (cm) 1.25 (3.175) Track tension sag in/cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
7/8
″ - 1-1/8″(2.2 - 2.9cm)
shaft
1.24
Front Suspension
Model Specifications
Suspension Type IQ 42.5 Shocks Ryde FX Air 2.0 Air 2.0 Nitrogen Pressure
36mm Cylinder 47mm Cylinder
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm) Setup Width
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121 Front Track Shock (FTS) Ryde FX HPG w/IFP FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length (inches / cm) Rear Track Shock (RTS)
Torsion Springs
Rear Travel Inches (cm) 13.9 (35.3)
Ryde FX Compression
Adjustable w/Remote Res.
.347 Square / 80_ (Soft)
- PN 7043070 - 067
- PN 7043071 - 067 .347 Square / 77_ (Softest)
- PN 7043240 - 067
- PN 7043241 - 067 .359 Square / 12.5# (Stock)
- PN 7043079 - 067
- PN 7043080 - 067
145 psi
60 psi
10 (25.4)
42.5 (108)
41.16 (104.5)
130 - 270 (23 - 47)
7.97
1
1.25
Model Specifications

2008 600 Switchback 600 Dragon Switchback

Model Number: Base = S08PR6HS / S08PR6HE Dragon = S08PS6HS / S08PS6HE
Engine
Engine Type Model Number S3468-6044-PU6H
Displacement / # Cylinders 599cc / 2 Bore (inches/mm) 3.04 / 77.25 Stroke (inches/mm) 2.52 / 64 Piston to Cylinder Clearance
(inches/mm) Installed Ring Gap
(inches / mm) Operating RPM ±200 8250 Idle RPM 1700 Engagement RPM ±200 3800 Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection Throttle Body Marking 1203213 Throttle Body Bore 46mm TPS Voltage @ Idle 0.95 +/- 0.01 Vdc Fuel Pressure - PSI (bar) 58 (4.0) Recommended Fuel Octane
(R+M/2)
Clutch Settings
ALTITUDE
meters
(feet)
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight
10-64
10-62
10-60
10-58
10-56
10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
Clutch Spring
BLK / GRN
(120 / 340) (7042083)
Liberty Liquid-Cooled /
Case Reed Induction
.004 - .006 / .105 - .159
.014 - .020 / .356 - .508
91 Non-Oxygenated
Clutch Spring
RED/BLK
(140 / 240)
(7043058)
Driven
Helix
56/42 - .36
LW-ER
22:39-76
22:40-76
20:41-76
Gearing
General
Width (in/cm) 48 / 121.9 Length (in/cm) 120 / 308.4 Height (in/cm) 48.5 / 123.2 Estimated Dry Weight
(lb/kg)
490 (222.5)
494 (224.3) Dragon Fuel (Gallons / Liters) 11.7 / 44.3 Oil qts/l 3/2.8 Cooling System Capacity
(Quarts / Liters)
9.0 / 8.5
Brake Fluid DOT 4 Drive Belt
Part Number Width (inches / cm) Side Angle Circumference (inches / cm) Center Distance (inches / cm)
3211122
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase Center Distance (inches) Top Gear (Stock) Bottom Gear (Stock) Chain (Stock) Gear Lube Capacity (oz / ml) Reverse System
8.373 23 39 76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output Operating Voltage Watts @ 13.5 Vdc (Total)
Ignition Timing
Coolant Temp = 120_F (49_C)
13.5 - 14.5 Vdc 400
18_ @1700 RPM
Spark Plug Gap in.(mm) .027 (.70) Spark Plug C hampion RN57YCC
Track
Width - Inches (cm) 15 (38) Length - Inches (cm) 136 (345.4) Lug Height - Inches (cm) 1.25 (3.175) Track tension sag in /cm with
10 lbs/4.54kg placed 16 in/ 40cm ahead of rear idler
7/8
″ - 1-1/8″(2.2 - 2.9cm)
shaft
1.26
Front Suspension
Model Specifications
Suspension Type IQ 42.5 Shocks
Base Dragon
IFS Spring Rate lbs/in (N/mm)
Spring Installed Length Inches (cm)
Air 2.0 Nitrogen Pressure 36mm Cylinder 47mm Cylinder
Front Vertical Travel Inches (cm)
Ski Center Distance Inches (cm) Setup Width
Camber Inches (cm) 2.25 ± 0.31 (57 ± 7.9) Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 136 Coupled Front Track Shock (FTS) Ryde HPG w/IFP FTS Spring Rate
lbs/in (N/mm) FTS Spring Installed
Length (inches / cm)
Ryde FX HPG w/IFP
Ryde FX Air 2.0
100 (17.5)
10.55 (26.8)
145 psi
60 psi
10 (25.4)
42.5 (108)
41.16 (104.5)
130 - 270 (23 - 47)
7.97
1
Rear Track Shock (RTS) Base Dragon
Adjustable w/Remote Res.
.347 Square / 80_ (Soft)
- PN 7043070 - 067
- PN 7043071 - 067 .347 Square / 77_ (Softest)
Torsion Springs
Rear Travel Inches (cm) 14 (35.5)
- PN 7043240 - 067
- PN 7043241 - 067 .359 Square / 12.5# (Stock)
- PN 7043079 - 067
- PN 7043080 - 067
Fox PS5
Ryde FX Compression
1.27
Loading...
+ 295 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use