Polaris Hawkeye 9922016 User Manual
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Quadricycles
• RANGER utility vehicles
• Victory motorcycles
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
For more information about Polaris, visit us online at www.polarisindustries.com.
1
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2008 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2009 Hawkeye 2X4 Owner’s Manual
P/N 9922016
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TABLE OF CONTENTS
Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features and Controls . . . . . . . . . . . . . . . . . . . 20
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Emission Control Systems . . . . . . . . . . . . . . . 53
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 105
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 106
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 110
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 117
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
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4
KNOW YOUR VEHICLE
####
VIN
Engine Serial Number
Key Number
As the operator of the vehicle, you are responsible for your personal
safety, the safety of others, and the protection of our environment. Read
and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures.
Ride responsibly. Know all laws and regulations concerning the operation of this vehicle in your area.
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Frame VIN: _____________________________________________________________
Engine Serial Number: ____________________________________________________
Key Number: ___________________________________________________________
5
SAFETY
Operator Safety
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.
6
SAFETY
Operator Safety
WARNING
Failure to follow the warnings in this manual can result in serious injury or
death. This vehicle is not a toy and can be hazardous to operate. A collision
or rollover can occur quickly, even during routine maneuvers, if you fail to
take proper precautions.
Read and understand your owner's manual and all warnings before operating
this vehicle.
Safety Training
When you purchased your new Polaris vehicle, your dealer offered a
hands-on safety training course. You were also provided with printed
materials that explain safe operating procedures. Review this information on a regular basis.
If you purchased your vehicle from a party other than a Polaris dealer,
please request free safety training from any authorized Polaris dealer.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.
Equipment Modifications
The warranty on your Polaris vehicle may be terminated if any equipment has been added, or if any modifications have been made, that
increase speed or power.
NOTE: The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers and large racks may change vehicle handling. Use only Polaris-approved accessories. Know their function and
effect on the vehicle.
7
SAFETY
Operator Safety
WARNING
Serious injury or death can result if you do not follow the instructions and procedures listed here and throughout this manual.
Read and understand all warnings, cautions
and operating procedures in this manual and
on the safety labels before operating this
vehicle.
Never operate this vehicle without proper
instruction. Take a training course. Beginners
should receive training from a certified
instructor. Contact an authorized Polaris
dealer or visit the Polaris web site at
www.polarisindustries.com.
Never permit others to operate this vehicle unless they have read and understand this manual and all product labels, and have completed a certified safety
training course.
Never carry a passenger. The purpose of the
long seat is to allow the operator to shift
position as needed during operation. It is not
intended for carrying passengers.
Never allow anyone under 16 years of age to
operate this vehicle.
8
Operator Safety
Always wear an approved helmet
that fits properly. Wear eye protection (goggles or face shield),
gloves, boots, long sleeves and
long pants.
Never consume alcohol or drugs before
or while operating this vehicle.
Never operate at excessive speeds. Travel
and turn at speeds appropriate for the terrain, visibility, operating conditions and
your experience.
SAFETY
Never attempt jumps or other stunts.
9
SAFETY
Operator Safety
Always inspect your vehicle before
each use to verify that it's in safe operating condition. Follow the inspection
and maintenance procedures outlined
in this manual. See page 35.
Keep both hands on the handlebars.
Keep both feet on the footrests.
Always travel slowly when operating on
unfamiliar terrain. Use extra caution.
Use caution when operating on rough,
slippery or loose terrain.
10
Operator Safety
Always follow the procedures outlined in this manual for turning. Never turn sharply at excessive
speeds, which can lead to vehicle overturn. See
page 41.
If this vehicle has been involved in an accident,
always have an authorized Polaris dealer inspect
the entire vehicle for possible damage, including
(but not limited to) brake, throttle and steering systems.
Always follow the procedures outlined in this manual for driving on hills. See page 43. Never operate
on hills too steep for this vehicle or for your abilities. Practice on smaller hills before attempting
larger hills. Avoid climbing hills steeper than 15°.
Always follow the procedures outlined in this manual for driving downhill and for braking on hills. See
page 45.
SAFETY
Always follow the procedures outlined in this manual
for crossing the side of a hill. See page 44. Never
attempt to turn this vehicle around on any hill until
you've mastered (on level ground) the turning technique outlined in this manual.
11
SAFETY
Operator Safety
Always follow the procedures outlined in
this manual for braking if you stall or roll
backwards while climbing a hill. Never
back down a hill. See page 46.
Always follow the procedures outlined in this manual for operating over obstacles. See page 50.
Always follow the procedures outlined in this manual for operating on slippery or
loose surfaces. Use extra caution. Always avoid skidding or sliding. See page
42.
Always follow the procedures outlined in
this manual for driving through water.
Never drive through deep or fast-flowing
water. See page 48.
Always follow the procedures outlined in this manual for driving in reverse. See
page 51.
Always use the size and type of tires
specified for your vehicle. Maintain the
proper tire pressure.
12
SAFETY
Operator Safety
Never modify this vehicle through
improper installation or use of accessories.
Never exceed the stated load capacity for your vehicle. Cargo must be properly
distributed and securely attached. Reduce speed and follow the instructions in
this manual for carrying cargo or towing. Allow a greater distance for braking.
Never operate this vehicle on a frozen body of water.
Always avoid operating this vehicle on paved surfaces, including sidewalks,
driveways, parking lots and streets. Never operate this vehicle on a public
street, road or highway, including a dirt or gravel road.
Always remove the ignition key when
the vehicle is not in use to prevent
unauthorized use or accidental starting.
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
For more information about safety, contact an autho-
rized Polaris dealer or visit the Polaris web site at
www.polarisindustries.com.
13
SAFETY
+
Safety Decals and Locations
Warning decals have been placed on the vehicle for your protection.
Read and follow the instructions of the decals on the vehicle carefully. If
any of the decals depicted in this manual differ from the decals on your
vehicle, always read and follow the instructions of the decals on the
vehicle.
If any decal becomes illegible or comes off, contact your Polaris dealer
to purchase a replacement. Replacement safety decals are provided by
Polaris at no charge. The part number is printed on the decal.
General Warning
WARNING
Improper ATV use can result in
SEVERE INJURY or DEATH
ALWAYS USE AN APPROVED
HELMET AND PROTECTIVE
GEAR
NEVER USE ON PUBLIC ROADS
NEVER CARRY PASSENGERS
NEVER USE WITH DRUGS OR
ALCOHOL
NEVER operate:
• without proper training or instruction
• at speeds too fast for your skills or the conditions
• on public roads - a collision can occur with another vehicle
• with a passenger - passengers affect balance and steering and increase risk
of losing control
ALWAYS:
• use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns
• avoid paved surfaces - pavement may seriously affect handling and control
LOCATE AND READ OWNER’S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
7175376
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Safety Decals and Locations
+
+
Discretionary Warning
WARNING
• Never operate this ATV on HILLS
steeper than 25 degrees 25°.
To prevent overturn on hilly terrain, use throttle and brakes grad-
ually, and shift weight uphill.
• REVERSE operation can be dan-
gerous even at low speeds. Steering becomes difficult. To prevent
loss of control, avoid sudden braking or sharp turns.
7175511
Tire Pressure/Load Warning
WARNING
Improper tire pressure or overloading can
cause loss of control.
Loss of control can result in severe injury
or death.
• Cold tire pressure:
Front: 5.0 psi (34.5 kPa)
Rear: 5.0 psi (34.5 kPa)
• Maximum weight capacity: 385 lbs.
(175 kg)
7175442
SAFETY
15
SAFETY
+
“No Passenger”
Warning
+
Clutch Cover
Warning
+
Age 16 Warning
+
+
Rack
Warning
Rack
Warning
Safety Decals and Locations
“No Passenger” Warning
WARNING
NEVER ride as a passenger.
Passengers can cause a loss of control, resulting in SEVERE INJURY or
DEATH.
7175378
Age 16 Warning
WARNING
Operating this ATV if you are under the age of 16 increases your chance of
severe injury or death.
NEVER operate this ATV if you are under age 16.
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7175374
SAFETY
Safety Decals and Locations
Clutch Cover Warning
WARNING
NO STEP
• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not
operate vehicle with guard removed.
• Do not modify engine or clutch. Doing so can cause part failure, possible
imbalance, and excessive engine RPM, which can result in serious injury or
death.
Rack Warning, Front and Rear
WARNING
• DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
• Max Rack Loads: Front 70 lbs. (32 kg) Rear 100 lbs. (46 kg)
Reverse Override Warning (4X4 Models)
WARNING
Improper use of override button can lead to loss of control resulting in severe
injury or death. Do not activate override while throttle is engaged. Always apply
throttle gradually, while in reverse.
Override Switch (2X4 Models)
Reverse speed is limited. Reverse override is controlled by the override switch.
See your Owner's Manual.
All Wheel Drive Switch (4X4 Models)
Do not push switch to engage AWD if the rear wheels are spinning. This may
cause severe drive shaft and clutch damage. See your Owner's Manual.
Hitch Capacity Label
TRAILER MAX WEIGHT:
750 LBS. (340 KG) ON LEVEL GROUND
HITCH MAX. VERTICAL WEIGHT: 75 LBS. (34 KG)
17
SAFETY
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long
Sleeves
E
4
051039
0006.31
Safe Riding Gear
Always wear protective clothing to reduce the chance of injury.
Helmet
Always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
18
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. Polaris recommends wearing approved
Personal Protective Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and
protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs.
Riding pants with kneepads and a jersey with shoulder pads provide the
best protection.
19
FEATURES AND CONTROLS
Mode/Reverse
Override
Switch
Main Key Switch
Engine
Stop Switch
Headlight
Switch
All Wheel Drive Switch
(4X4 Models)
Switches
WARNING
Activating the override switch while the throttle is open can cause loss of control, resulting in severe injury or death. Do not activate the override switch
while the throttle is open.
Mode/Reverse Override Switch
This vehicle is equipped with a reverse speed limiter system.To gain
additional power while backing, depress the override switch.
NOTE: The override switch also allows activation of All Wheel Drive in
reverse, if the AWD switch is on. This switch is also used to toggle
through the modes of the rider information center. See page 30.
20
FEATURES AND CONTROLS
OFF OFFRUN
Switches
Engine Stop Switch
Move the stop switch either left
or right to the OFF position to
stop the engine quickly. The
engine will not start or run when
the switch is off.
NOTE: Both the main switch and the engine stop switch will shut off all electri-
Main Key Switch
Use the main key switch to start the engine. See page 36 for starting procedures.
Headlight Switch
Use the headlight switch to turn the lights on and off and to change the
lights from high beam to low beam.
NOTE: The lights won't work unless the key is in the ON position and the
Operating this vehicle on streets or roads, especially in darkness, could
result in an accident and serious injury or death.
Your vehicle is not equipped with highway-approved lights. It's designed for
and must be used for off-road use only. Use caution and drive at reduced
speeds in conditions of reduced visibility such as fog, rain and darkness.
cal power to the vehicle, including lights.
engine stop switch is in the RUN position.
WARNING
All Wheel Drive Switch (4x4 Models)
See page 29 for all wheel drive information.
21
FEATURES AND CONTROLS
Throttle Lever
WARNING
Operating this vehicle with sticking or improperly operating throttle controls
could cause an accident and lead to severe injury or death.
Never start or operate this vehicle with a sticking or improperly operating
throttle. Always contact your dealer for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result
in an accident if the throttle lever sticks during operation. Always check the
lever for free movement and return before starting the engine. Also check
occasionally during operation.
Engine speed and vehicle movement are controlled by pressing the
throttle lever. The throttle lever is
spring loaded. Engine speed returns
to idle when the lever is released.
This vehicle is equipped with
Polaris Electronic Throttle Control
(ETC), which is designed to reduce
the risk of a frozen or stuck throttle.
If the throttle cable should stick in
an open position when the operator releases the throttle lever, the engine
will stop, and power to the rear wheels will cease.
WARNING
Modifications to the ETC could result in failure to perform as designed, which
could result in severe injury or death. Do not attempt to modify the ETC system or replace it with any after market throttle mechanisms. Always ensure
that the throttle cable is properly installed to the ETC.
22
FEATURES AND CONTROLS
Brake Lever
Squeeze the brake lever toward the
handlebar to apply the front and
rear brakes. These brakes are
hydraulically activated disc type
brakes that are activated by only
one lever.
Always test brake lever travel and
master cylinder fluid level before
riding. When squeezed, the lever
should feel firm. Any sponginess
would indicate a possible fluid leak or low master cylinder fluid level,
which must be corrected before riding. Contact your dealer for proper
diagnosis and repairs.
WARNING
Operating this vehicle with a spongy brake lever can result in loss of braking,
which could cause an accident. Never operate this vehicle with a spongyfeeling brake lever.
23
FEATURES AND CONTROLS
Parking Brake
WARNING
Operating this vehicle while the parking brake is engaged could result in an
accident and serious injury or death. Always check to be sure the parking
brake is disengaged before operating.
Locking the Parking Brake
1. Place the transmission in
gear.
2. Squeeze and release the brake
lever two or three times, then
squeeze and hold.
3. Push the parking brake lock
forward to engage the lock.
4. Release the brake lever.
5. To release the parking brake lock, squeeze and release the brake
lever. It will return to its unlocked position.
Important Safeguards
• The parking brake may relax if left on for a long period of time.
Always block the wheels to prevent rolling.
• Always block the wheels on the downhill side of this vehicle if leaving it parked on a hill. Another option is to park in a sidehill position.
• Never depend on the parking brake alone if this vehicle is parked on a
hill. Always block the wheels to prevent rolling.
24
FEATURES AND CONTROLS
Auxiliary Foot Brake
Auxiliary Foot Brake
The auxiliary brake system is intended to be used as a backup for the
main brake system. Should the main system fail, use the auxiliary foot
brake.
WARNING
Aggressively applying the auxiliary brake when backing down a hill may
cause rear tipover, which could result in serious injury or death.
Use caution when applying the auxiliary brake. Do not aggressively apply the
auxiliary brake when going forward. The rear wheels may skid and slide sideways, causing loss of control and serious injury or death.
The auxiliary foot brake is
located on the inside of the
right footrest. Operate this
brake with your right foot.
NOTE: If the rear wheels slide
Check the brake fluid level frequently for the auxiliary brake system.
See page 71.
while using the auxiliary
brake, reduce brake
pedal pressure to brake
the rear wheels without
skidding.
25
FEATURES AND CONTROLS
Fuel Tank
Cap
ON OFF
Choke
The choke assists in starting a cold engine. Refer to the engine starting
procedure on page 36 for correct choke and throttle settings during starting.
Fuel Tank Cap
Remove the fuel tank cap to
add fuel to the fuel tank. Use
either leaded or unleaded gasoline with a minimum pump
octane number of 87=(R+ M/2)
octane. Do not use E-85 fuel.
Fuel Valve
The fuel valve is located on the
bottom of the fuel tank. Access
the fuel valve through the right
front wheel well or from the
front of the vehicle.
ON: For normal operation.
OFF: For vehicle storage and
when transporting.
Refuel when the instrument
gauge indicates a low fuel
level.
Fuel Filter
The in-line fuel filter should be replaced by your dealer after every 100
hours of operation or annually. Do not attempt to clean the fuel filter.
26
FEATURES AND CONTROLS
Gear
Selector
Automatic Transmission Gear Selector
The transmission gear
selector is located on the
right side of the vehicle.
H: High Gear
N: Neutral
R: Reverse
Whenever this vehicle is
left unattended, always
place the transmission in
gear and lock the parking
brake.
CAUTION
Shifting gears with the engine speed above idle or while the vehicle is moving
could cause transmission damage.
To change gears, stop the vehicle, and with the engine idling, move the lever
to the desired gear.
27
FEATURES AND CONTROLS
Recoil Starter
Handle
Recoil Starter
If the battery is too weak to start
the engine, use the recoil starter.
Follow the starting procedures on
page 36, cranking the engine with
the recoil starter instead of the
main key switch.
1. Grasp the recoil starter rope
handle tightly.
2. Pull slowly so you can feel
the engine strokes.
NOTE: The rope will be harder to pull when the engine is on a compression
3. Allow the recoil rope to rewind into the recoil assembly, then pull
4. Repeat all steps until the engine starts.
5. Make sure the handle is fully seated on the housing.
Extending the recoil starter rope until it stops can cause damage to the recoil
assembly. Do not extend the starter rope so far that it stops.
If the starter rope handle is not seated properly, water may enter the recoil
housing and damage components. Make sure the handle is fully seated on
the recoil housing, especially when traveling in wet areas.
stroke. When a compression stroke is found, continue pulling the rope
just until the engine rolls past the stroke, then stop pulling immediately.
the rope abruptly and forcefully to start the engine.
CAUTION
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