Polaris Hawkeye 300 2X4, Hawkeye 9920788, Scrambler 4X4 International User Manual
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Quadricycles
• RANGER utility vehicles
• Victory motorcycles
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
For more information about Polaris, visit us online at www.polarisindustries.com.
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POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2006 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2007 Hawkeye 2X4/Hawkeye 4X4 International Owner’s Manual
P/N 9920788
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TABLE OF CONTENTS
Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Features and Controls . . . . . . . . . . . . . . . . . . . 34
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Emission Control Systems . . . . . . . . . . . . . . . 52
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 107
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 108
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 112
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 119
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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KNOW YOUR VEHICLE
As the operator of the vehicle, you are responsible for your personal
safety, the safety of others, and the protection of our environment. Read
and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures.
Ride responsibly. Know all laws and regulations concerning the operation of this vehicle in your area.
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a Polaris key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
VIN
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Engine Serial Number: ___________________________________________________
Key Number: ___________________________________________________________
4
####
Engine Serial Number
Key Number
SAFETY
Operator Safety
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.
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SAFETY
Operator Safety
WARNING
Failure to follow the warnings in this manual can result in serious injury or
death. A Polaris Quadricycle is not a toy and can be hazardous to operate. A
collision or rollover can occur quickly, even during routine maneuvers, if you
fail to take proper precautions.
Read and understand your owner's manual and all warnings before operating
a Polaris Quadricycle.
Safety Training
When you purchased your new Quadricycle, your dealer offered a
hands-on safety training course. You were also provided with printed
materials that explain safe operating procedures. Review this information on a regular basis.
If you purchased a used Polaris Quadricycle from a party other than a
Polaris dealer, please request free safety training from any authorized
Polaris dealer.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited
for anyone under 16 years of age.
Restrictions
This vehicle is approved for OFF-ROAD TOWING ONLY. Operating a
Quadricycle/trailer combination on public roads is prohibited.
Equipment Modifications
The warranty on your Polaris Quadricycle may be terminated if any
equipment has been added, or if any modifications have been made, that
increase speed or power.
NOTE: The addition of certain accessories, including (but not limited to) mow-
ers, blades, tires, sprayers and large racks may change vehicle handling. Use only Polaris-approved accessories. Know their function and
effect on the vehicle.
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SAFETY
Operator Safety
WARNING
Serious injury or death can result if you do not follow the instructions and
procedures listed here and throughout this manual.
Read and understand all warnings,
cautions and operating procedures in
this manual and on the safety labels
before operating the Quadricycle.
Read and understand all warnings,
cautions and operating procedures in
this manual and on the safety labels
before operating the Quadricycle.
Never operate a Quadricycle without proper instruction. Take a training course.
Beginners should receive training from a certified instructor. Contact an
authorized Polaris Quadricycle dealer or call Polaris at 1-800-342-3764.
Never permit others to operate the Quadricycle unless they have read and
understand this manual and all product labels, and have completed a certified
safety training course.
Never allow anyone under 16 years of
age to operate this vehicle.
Never carry a passenger. The purpose
of the long seat is to allow the operator
to shift position.
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SAFETY
Operator Safety
Always wear an approved helmet that
fits properly. Wear eye protection
(goggles or face shield), gloves,
boots, long sleeves and long pants.
Never consume alcohol or drugs
before or while operating a
Quadricycle.
Never operate at excessive speeds.
Travel and turn at speeds appropriate
for the terrain, visibility, operating
conditions and your experience.
Never attempt jumps or other stunts.
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Operator Safety
Always inspect your Quadricycle
before each use to verify that it's in
safe operating condition. Follow the
inspection and maintenance
procedures outlined in this manual.
See page 49.
Keep both hands on the handlebars.
Keep your feet on the footrests.
Always travel slowly when operating
on unfamiliar terrain. Use extra
caution.
SAFETY
Use caution when operating on rough,
slippery or loose terrain.
Always follow the procedures outlined
in this manual for turning. See page
19.
Never turn sharply at excessive
speeds, which can lead to vehicle
overturn.
9
SAFETY
Operator Safety
If a Quadricycle has been involved in
an accident, always have an
authorized Polaris dealer inspect the
entire vehicle for possible damage,
including (but not limited to) brake,
throttle and steering systems.
Never operate on hills too steep for
the Quadricycle or for your abilities.
Practice on smaller hills before
attempting larger hills. Avoid climbing
hills steeper than 25°.
Always follow the procedures outlined
in this manual for climbing hills. See
page 22.
Always follow the procedures outlined
in this manual for driving downhill and
for braking on hills. See page 25.
Always follow the procedures outlined
in this manual for crossing the side of
a hill. See page 24.
Never attempt to turn the Quadricycle
around on any hill until you've
mastered (on level ground) the turning
technique outlined in this manual.
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Operator Safety
Always follow the procedures outlined
in this manual for braking if you stall or
roll backwards while climbing a hill.
Never back down a hill. See page 26.
Always follow the procedures outlined
in this manual for operating over
obstacles. See page 21.
Always follow the procedures outlined
in this manual for operating on
slippery or loose surfaces. Use extra
caution. Always avoid skidding or
sliding. See page 20.
SAFETY
Always follow the procedures outlined
in this manual for driving through
water. Never drive through deep or
fast-flowing water. See page 28.
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SAFETY
Operator Safety
Always follow the procedures outlined
in this manual for driving in reverse.
See page 31.
Always use the size and type of tires
specified for your Quadricycle.
Maintain the proper tire pressure.
Never modify a Quadricycle through
improper installation or use of
accessories.
Never exceed the stated load capacity
for your Quadricycle. Cargo must be
properly distributed and securely
attached. Reduce speed and follow
the instructions in this manual for
carrying cargo or towing. Allow a
greater distance for braking.
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Operator Safety
Never operate the Quadricycle on a
frozen body of water.
Operating on paved surfaces may
seriously affect the handling and
control of the Quadricycle and could
result in loss of control, accident, and/
or injury. Avoid sudden turns or swift
movement of the handlebars.
Always remove the ignition key when
the vehicle is not in use to prevent
unauthorized use or accidental
starting.
SAFETY
Hot components can cause serious burns and fire. Do not touch hot exhaust
system components. Always keep combustible materials away from the exhaust
system.
For more information about Quadricycle safety,
call Polaris at 1-800-342-3764.
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SAFETY
Safety Decals and Locations
Warning decals have been placed on the vehicle for your protection.
Read and follow the instructions on each decal carefully. If a decal
becomes illegible or comes off, contact your Polaris dealer to purchase a
replacement. Replacement safety decals are provided by Polaris at no
charge. The part number is printed on the decal.
The following pages repeat the information found on each decal.
General Alert
(Multi-Lingual)
Before you operate this
vehicle, read the owner’s
manual.
General
Alert
+
Hill Operation Alert
• Never operate this vehicle on HILLS
steeper than 25 degrees 25°.
• To prevent flip-over on hilly terrain,
when going up or down, use throttle
and brakes gradually.
+
+
Age 16
Alert
Hill Operation
Alert
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Safety Decals and Locations
SAFETY
Rack
Warning
+
+
+
+
“No Passenger” Warning
WARNING
NEVER ride as a passenger. Passengers can cause a loss
of control, resulting in SEVERE INJURY or DEATH.
Tire Pressure/Load Alert
TIRE PRESSURE IN PSI (KPa):
FRONT 5 (34.5) REAR 5 (34.5)
MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight)
INCLUDING MACHINE, DRIVER AND CARGO IS 930 LBS.
(423 kg). Read Owner's Manual for more detailed loading
information.
Rack
Warning
“No Passenger”
Warning
Tire Pressure/
Load Alert
Rack Warning, Front and Rear
WARNING
DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may
result causing severe injury or death. Tow only from tow hooks or hitch.
Maximum Rack Loads: Front 70 lbs. (32 kg) Rear 100 lbs. (46 kg)
Reverse Override Alert (4X4 Models)
Pushing reverse override button may cause sudden increases in power and
traction if too much throttle is applied. Loss of control or forward flipover may
result, especially in AWD. See Owner's Manual.
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SAFETY
Safe Riding Gear
Always wear protective clothing to reduce the chance of injury.
Eye Protection
Helmet
Boots
Helmet
Always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
Long
Sleeves
Gloves
Long Pants
4
E
051039
0006.31
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SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a
shatterproof helmet face shield. Polaris recommends wearing approved
Personal Protective Equipment (PPE) bearing markings such as VESC
8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and
protection.
Boots
The best footwear is a pair of sturdy over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs.
Riding pants with kneepads and a jersey with shoulder pads provide the
best protection.
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SAFETY
Driving Safely
Driving Procedures
1. Sit upright. Keep your feet on the footrests. Keep both hands on the
handlebars.
2. Apply the brakes.
3. Start the engine and allow it to warm up.
4. Shift the transmission into gear.
5. Check your surroundings and determine your path of travel.
6. Release the brakes.
7. Slowly squeeze the throttle lever toward the handlebar to begin
driving.
8. Drive slowly. Practice maneuvering and using the throttle and
brakes on level surfaces.
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Driving Safely
Turning the Vehicle
1. Before turning, activate a turn
signal to alert others of your
intentions. Activate the left
signal before a left turn. Activate the right signal before a
right turn.
2. Steer in the direction of the
turn, leaning your upper body
to the inside of the turn while
supporting your weight on the
outer footrest. Use the same
leaning technique for turning
in reverse.
3. Practice turning at slow speeds
before attempting to turn at faster speeds.
Never operate at excessive speeds.
Travel and turn at speeds appropriate
for the terrain, visibility, operating
conditions and your experience.
SAFETY
Always follow the procedures outlined
in this manual for turning. Never turn
sharply at excessive speeds, which
can lead to vehicle overturn.
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SAFETY
Driving Safely
Driving on Slippery Surfaces
Whenever driving on slippery or
loose surfaces such as wet trails,
gravel, snow or ice, follow these
precautions:
1. Slow down before driving
onto slippery surfaces.
2. Engage AWD before wheels
begin to lose traction (4x4
models).
3. Be alert.
4. Watch the trail.
5. Avoid quick, sharp turns.
NOTE: To correct a rear wheel
Severe damage to the drive train may occur if AWD is engaged while the
wheels are spinning. Engage AWD when the wheels have traction.
skid, turn the handlebars
in the same direction as
the skid and shift body
weight forward.
CAUTION
Always follow the procedures outlined
in this manual for operating on
slippery or loose surfaces. Use extra
caution. Always avoid skidding or
sliding.
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SAFETY
Driving Safely
Driving Over Obstacles
1. Always check for obstacles before operating in a new area. Serious
injury or death can result if your vehicle comes in contact with a
hidden obstacle.
2. Be alert. Watch the terrain. Use extra caution.
3. Never operate over large obstacles.
4. Avoid hazards such as logs, rocks and low branches.
Always follow the procedures outlined
in this manual for operating over
obstacles.
21
SAFETY
Driving Safely
Driving Uphill
25° Maximum
Whenever traveling uphill, follow these precautions:
1. Avoid steep hills (25° maximum).
2. Check the terrain carefully.
3. Avoid hills with excessively slippery or loose surfaces.
4. Shift your weight uphill.
5. Drive straight uphill.
6. Keep your feet on the footrests.
7. Drive at a steady rate of speed to avoid stalling.
8. Be alert. Be prepared to take emergency action. This may
include dismounting quickly.
9. Never open the throttle suddenly or make sudden gear changes.
10. Never go over the top of a hill at high speed.
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SAFETY
Driving Safely
Driving Uphill
If all forward speed is lost:
Keep your weight uphill.
If the vehicle begins rolling downhill, never apply engine power. Never
apply the brakes aggressively while rolling backwards.
Apply the brakes gradually. When fully stopped, lock the hydraulic
parking brake. See page 39.
Dismount on the uphill side, or to either side if the vehicle is pointed
straight uphill. Turn the vehicle around using the K-Turn. See page 26.
Always follow the procedures outlined
in this manual for climbing hills. Avoid
climbing hills steeper than 25°.
Always follow the procedures outlined
in this manual for braking if you stall or
roll backwards while climbing a hill.
Never back down a hill.
23
SAFETY
Driving Safely
Driving on a Sidehill (Sidehilling)
Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is
necessary, follow these precautions:
1. Slow down.
2. Avoid hills with excessively slippery or loose surfaces.
3. Shift your weight uphill.
4. Avoid crossing the sides of steep hills.
5. Keep your feet on the footrests.
6. Steer slightly into the hill.
NOTE: If the vehicle begins to tip, quickly turn the front wheels downhill (if
possible) or dismount on the uphill side immediately!
Always follow the procedures outlined
in this manual for crossing the side of
a hill.
Never attempt to turn the Quadricycle
around on any hill until you've
mastered (on level ground) the turning
technique outlined in this manual.
24
Driving Safely
Driving Downhill
When driving downhill, follow
these precautions:
1. Check the terrain carefully.
2. Avoid hills with
excessively slippery or
loose surfaces.
3. Never drive downhill at
high speed.
4. Slow down.
5. Avoid driving downhill at
an angle, which can cause
the vehicle to pitch sharply
to one side. Drive straight
downhill.
6. Shift your weight rearward.
7. Apply the brakes slightly to aid in slowing.
Always follow the procedures outlined
in this manual for driving downhill and
for braking on hills.
SAFETY
Never operate at excessive speeds.
Travel and turn at speeds appropriate
for the terrain, visibility, operating
conditions and your experience.
25
SAFETY
Driving Safely
Turning Around on a Hill (K-Turn)
If the vehicle stalls while climbing a hill, never back it down the hill!
Use the K-turn to turn around.
2.4 m
1. Stop the vehicle. Keep your weight uphill.
2. Lock the hydraulic parking brake.
3. Leave the transmission in forward gear. Turn the engine off.
4. Dismount on the uphill side of the vehicle, or on the left if the vehi-
cle is pointing straight uphill.
5. Stay uphill of the vehicle and turn the handlebars full left.
6. Squeeze the brake lever to release the parking brake.
7. Slowly release the brake lever and allow the vehicle to roll around
to your right until it's pointing across the hill or slightly downward.
26
SAFETY
Driving Safely
Turning Around on a Hill (K-Turn)
8. Lock the hydraulic parking brake.
9. Remount from the uphill side. Keep your weight uphill.
10. Apply the foot brake.
11. With the transmission still in forward, start the engine.
12. Squeeze and release the brake lever to release the parking brake.
13. Release the foot brake and drive slowly downhill. Control speed
with either the hand or foot brake until the vehicle is on level
ground.
Always follow the procedures outlined
in this manual for climbing hills. See
page 22.
Always follow the procedures outlined
in this manual for crossing the side of
a hill. See page 24.
27
SAFETY
Driving Safely
Driving Through Water
Maximum Depth
Follow these procedures when driving through water:
1. Check water depth and current before crossing.
2. Avoid operating in water deeper than the bottom of the footrests. If
it's unavoidable, travel slowly, balance your weight carefully and
avoid sudden movements. Maintain a slow and steady forward
motion. Do not make sudden turns, stops or throttle changes.
3. Choose a crossing where both banks have gradual inclines.
4. Drive slowly. Avoid rocks and obstacles.
5. Wet brakes may have reduced stopping ability. Always test your
brakes after leaving water. If necessary, apply them lightly several
times to allow friction to dry out the pads.
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