Polaris Frontier 2002 Owner's Manual
Read, understand, and follow all of the instructions and
safety precautions in this manual and on all product labels.
Failure to follow the safety precautions could result in
serious injury or death.
WARNING
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
PROPOSITION 65
WARNING
Snowmobile engines discharge fuel
and exhaust, which contain chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm, onto the snow on
which they operate. Keep this engine
properly tuned and avoid unnecessary
idling and spillage during fueling.
1
What’s the hottest thing on snow?
Our new web site. And it’s designed just for YOU!
S Technical tips
S New product introductions
S Event schedules
S Parts and Service Manual information
S Exciting details about The Way Out
Check it out...
www.polarisindustries.com/owner
2
All information in this manual is based on the latest product data and specifications
available at the time of printing. Polaris Industries Inc. reserves the right to make
product changes and improvements that may affect illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission of
Polaris Industries Inc.
Copyright 2002
Polaris Industries Inc.
All Rights Reserved Printed in the U.S.A.
3
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our
world-wide family of Polaris owners. We proudly produce an exciting
line of utility and recreational products.
Polaris Recreational Vehicles
S Snowmobiles
S All-terrain vehicles (ATVs)
S Personal watercraft
S RANGER utility vehicles
S Victory motorcycles
Polaris Professional Series Workmobilest
S Utility Task Vehiclest (UTVs)
S Personal Task Vehiclest (PTVs)
S All-Surface Loaders (ASLs)
We believe Polaris sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of
your P olaris vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your
manual contains instructions for minor maintenance, but information
about major repairs is outlined in the P olaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician.
Your Polaris dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your
service needs during, and after, the warranty period.
We also take great pride in our Parts Apparel and Accessories (PAA)
products, available through our online store at www.purepolaris.com.
Have your accessories and clothing delivered right to your door!
Polaris, Polaris The Way Out, and Workmobiles are registered
trademarks of Polaris Industries Inc.
4
TABLE OF CONTENTS
WELCOME 3........................................
TABLE OF CONTENTS 4.............................
INTRODUCTION 5...................................
The introduction contains helpful information for owners and drivers,
including the location of important identification numbers that should
be recorded in your owner’s m anual.
SAFETY 8..........................................
The safety section outlines practices for safe vehicle operation and
identifies warning decals and their locations.
FEATURES AND CONTROLS 28......................
The features and controls of your snowmobile are identified in this
section.
THE PERFECT FIT 33................................
Learn how to tailor the suspension and other features for an optimum
riding experience.
PRE-RIDE INSPECTION 47...........................
Always perform these procedures and inspections before riding.
OPERATION 52.....................................
Learn how to properly break in your new snowmobile, how to operate
the controls and features, and how to drive
MAINTENANCE 67..................................
The maintenance section outlines service procedures that must be
performed by you or your dealer to keep the snowmobile operating at
peak performance.
SPECIFICA TIONS 112...............................
POLARIS RECOMMENDED PRODUCTS 113...........
TROUBLESHOOTING 114............................
WARRANTY 119....................................
INDEX 125..........................................
5
INTRODUCTION
Important Notes for Owners and Drivers
n After reading this manual, store it in the snowmobile for
convenient reference. It should remain with the snowmobile when
sold.
n The illustrations and photos used in this manual may be general
representations. Your model may differ.
n Follow the maintenance program outlined in this manual.
Preventive maintenance ensures that critical components of the
snowmobile are inspected by your dealer at specific mileage
intervals.
n You and your dealer must complete the registration form included
with your snowmobile and forward it to us. This completed form
is necessary to ensure warranty coverage.
n Protect and preserve your right to ride by joining your local trail
riding clubs.
6
INTRODUCTION
Preservation of the Environment
Polaris is committed to supporting an environmental education
campaign. We encourage state and provincial governments across the
snowbelt to adopt rigorous safety training programs that encourage
protection of our environment, including wildlife and vegetation.
Snowmobile clubs and other organizations are working together to
protect our environment. Please support their efforts and operate your
snowmobile with consideration for the protection and preservation of
our environment.
Respect your snowmobile;
respect your environment;
and you will earn
the respect of everyone.
Noise Level
One of the most publicized issues about snowmobiles is noise. The
Society of Automotive Engineers (SAE), the standard-setting body for
snowmobile development, recommends that snowmobiles conform to
prescribed sound levels.
Polaris snowmobiles are engineered to conform to these SAE
standards. Our muffler systems are designed to reduce noise levels and
must not be altered or removed. The sound of your snowmobile may
not be welcome to non-snowmobilers, so you have a responsibility to
operate your snowmobile with concern for others. We do our part by
manufacturing quieter machines; we ask your help to further reduce the
impact of noise by operating your snowmobile safely and responsibly.
7
INTRODUCTION
Vehicle Identification Numbers
The tunnel vehicle identification number (VIN) and engine serial
number are important for model identification when registering your
snowmobile, when obtaining insurance, and when ordering
replacement parts. In the event your snowmobile is stolen, these
numbers are essential to its recovery and identification.
Remove the spare key and store it in a safe place. Your key can be
duplicated only by mating a Polaris key blank with one of your
existing keys. If both keys are lost, the ignition switch must be
replaced. See your Polaris dealer.
NOTE: Record your snowmobile’s ID numbers and key number in the
spaces provided.
Tunnel VIN (lower right side of the tunnel) :
Engine Serial Number (right side of engine cylinder head):
Vehicle Model Number:
Key Number:
8
SAFETY
Operator Safety
The following signal words and symbols appear throughout this
manual and on your vehicle. Your safety is involved when these words
and symbols are used. Become familiar with their meanings before
reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts
you to the potential for personal injury.
The safety alert warning indicates a potential hazard that may result
in serious injury or death.
The safety alert caution indicates a potential hazard that may result
in minor personal injury or damage to the vehicle.
CAUTION
NOTE:
A note will alert you to important information or instructions.
A caution indicates a situation that may result in damage to the
vehicle.
CAUTION
WARNING
9
SAFETY
Operator Safety
WARNING
Driving a snowmobile requires your full attention. DO NOT
drink alcohol or use drugs or medications before or while
driving. They will reduce your alertness and slow your reaction
time. In most states and provinces, it’s prohibited by law to
drive while intoxicated or under the influence of drugs.
Polaris produces high performance snowmobiles capable of
traveling at high speeds. Extra caution must be observed to
ensure operator safety. Make sure your snowmobile is in
excellent operating condition at all times. We strongly
recommend that the operator check major and vital safety
components before every ride.
All Polaris snowmobiles are designed and tested to provide
safe operation when used as directed. Failure of critical
machine components may result from operation with any
modifications, especially those that increase speed or power.
DO NOT MODIFY YOUR MACHINE. The snowmobile may
become aerodynamically unstable at speeds higher than those
for which it is designed. Loss of control may occur at higher
speeds. Modifications may also create a safety hazard and
lead to bodily injury.
The warranty on your entire machine is terminated if any
equipment has been added, or any modifications have been
made, to increase the speed or power of the snowmobile.
10
SAFETY
Operator Safety
Stay Away From Moving Parts
Be alert when riding, and remain properly seated to stay clear of the
track. Your snowmobile is propelled by a revolving track that must be
partially exposed for proper operation. Serious injuries may result if
hands, feet, or clothing become entangled in the t rack.
Never attempt adjustments with the engine running. Turn off the
ignition, raise the hood, make the adjustment, secure shields and
guards, secure the hood, and then restart the engine to check its
operation.
Never hold the snowmobile up or stand
behind it while warming up the track. A
loose track or flying debris could cause
serious personal injury or death.
We recommend having your dealer perform
track service and alignment procedures.
WARNING
If fingers or clothing contact the moving parts of an engine,
serious injury can result. Always stop the engine before
attempting adjustments.
WARNING
11
SAFETY
Operator Safety
Riding Position
Operating a snowmobile requires skill and balance for proper control.
Rider positions may vary from person to person as each becomes more
skilled; but under most conditions, the proper position is to be seated
with feet on the running boards, and comfortably positioned for proper
throttle, brake, and steering control.
Survival Equipment
For your safety, always ride in a group of other snowmobilers. Always
tell someone where you’re going and how long you expect to be gone.
If it isn’t possible to ride with others, and you must travel into remote
areas, always carry survival equipment that’s appropriate to the
conditions you may encounter. Such equipment may include, but is
not limited to: extra clothing, a sleeping bag, a flashlight, food and
water, a signaling mirror, a means of building a fire, and a two-way
radio or cellular telephone.
Improper riding position may seriously reduce your ability to
control the machine and may result in serious injury or death.
Always be properly seated and in position to control your vehicle.
WARNING
Use of a backrest may hinder your weight shifting ability. This
could affect your ability to control this rider-active vehicle in
certain extreme driving situations.
WARNING
12
SAFETY
Operator Safety
Cargo Overload
Too much weight on the rear of the m achine may reduce your ability to
steer. Do not exceed carrier and rack weight limits, and do not allow a
passenger to sit on the seat back or the cargo carrier.
Riding Apparel
Be aware of the weather forecast,
especially the wind chill. A wind chill
table is provided on page 22 for your
reference. To better enjoy your ride, be
prepared, be warm and be comfortable.
Disabled Operators
Safe operation of this rider-active vehicle requires good judgement and
physical skills. Operators with cognitive or physical disabilities have
an increased risk of loss of control, which could result i n serious injury
or death.
Control becomes more difficult with two people on board. More
space is required to make turns, and longer distances are needed
for stopping. Make sure the passenger remains seated behind the
driver, facing forward, with both feet placed firmly on the running
boards. Slow down and avoid “jumping” your snowmobile.
WARNING
Loose clothing or long scarves may easily become entangled in
moving parts and cause serious personal injury. Avoid wearing
loose clothing and long scarves while riding a snowmobile. Always
wear an approved helmet and eye protection.
WARNING
13
SAFETY
Operator Safety
Excessive Speed
Observe all state and local laws governing snowmobile operation.
They’ve been established for your protection.
Always be alert and pay attention to the trail ahead. Multiplying speed
(MPH) by 1.5 will equal the approximate number of feet per second
your machine travels. If your speed is 40 MPH, your machine is
traveling about 60 feet per second. If you look back for only two
seconds, your machine will travel about 120 feet. If your speed is 60
MPH, your machine will travel about 180 feet.
Traveling at night requires extra caution. Check headlight and taillight
to ensure proper operation, and don’t “over drive” your headlight
beam. Always be able to bring your machine to a stop in the distance
illuminated by the headlight.
High speed driving, especially at night, could result in serious
personal injury or death. Obey local traffic laws pertaining to
snowmobile use and avoid using excessive speed.
WARNING
14
SAFETY
Operator Safety
Driver Awareness
Slow down when traveling near poles,
posts, or other obstacles. Be especially
alert if you’re snowmobiling after dark.
Always be on the alert for wire fences.
Single strands are especially dangerous,
since there may be a great distance
between posts. Guy wires on utility poles
are also difficult to distinguish.
Make sure the way is clear before crossing
railroads and other roads and highways.
The noise of your machine will drown out
the sound of approaching vehicles. Look
ahead, behind, and to both sides before
turning or crossing railroad tracks or
highways. Steep embankments may also
hide your view. Always leave yourself a
way out.
Variances in snow depth and/or water
currents may result in uneven ice
thickness. Always check with local
residents or authorities for general information on conditions when
traveling on lakes and streams that are strange to you. Before riding
your machine on a frozen body of water, be sure the ice is thick enough
to support t he machine and its operator, as well as the force created by
a moving vehicle. You may drown if you and t he snowmobile break
through the ice.
When teaching inexperienced operators to ride, set up a predetermined
course for practice. Make sure they know how to drive and control the
snowmobile before allowing them to make longer trips. Teach them
proper snowmobile courtesy, and enroll them in driver’s training and
safety courses sponsored by local or state organizations.
15
SAFETY
Operator Safety
Ice and Snow Build-up
Before driving, manually turn the skis to the left and right to be sure
ice and snow are not interfering with full left and right steering. If
difficulty is encountered, check for ice and snow build-up that may be
obstructing the steering linkage. Snow screens and bib kits are
available through your dealer to help reduce s now and ice build-up.
Driving o n Slippery Surfaces
Excessive shifting of operator body weight when turning on
hard-packed snow or ice may lead to loss of vehicle control and result
in serious injury or death. Slow down to maintain control under these
conditions.
It’s dangerous to drive on ice or other slippery surfaces. If it’s
unavoidable, use extreme caution and operate at speeds no faster than a
walk. Never attempt an abrupt change of direction. The chance of
“spin-out” increases under these conditions.
Ice and snow build-up may interfere with the steering of your
machine, resulting in serious injury or death. Keep the underhood
area free of snow and ice.
WARNING
Driving on ice or hard-packed snow reduces steering and braking
control, which may result in serious injury or death. Slow down
and use caution.
WARNING
16
SAFETY
Operator Safety
Driving in Hilly Terrain
Operating in hilly terrain requires extreme caution to maintain balance
and avoid roll-over. If climbing a hill is unavoidable, keep all your
weight low and forward.
If you must cross the face of a slope, keep your weight on the uphill
side of the machine to maintain proper balance and avoid possible
roll-over.
Slow down when reaching the crest of a hill. Be prepared to react to
obstacles, sharp drops, or other people or vehicles that may be on the
other side of the hill.
If you’re unable to continue up a hill, turn the machine downhill before
it loses momentum. If this isn’t possible, spin the track just enough to
dig in to prevent it from rolling back down the hill. Stop the engine
and set the parking brake (if equipped). Keeping away from the
downhill side of the machine, pull the rear of the snowmobile around
and point the front end and skis downhill. Remount the machine,
restart the engine, release the parking brake, and descend the hill
carefully.
Climbing a hill or crossing the face of a slope may result in loss
of balance and machine roll-over, causing serious injury or death.
Use caution and good judgement when driving in hilly terrain.
WARNING
17
SAFETY
Operator Safety
Driving Downhill
When riding downhill, shift your weight to the rear of the machine and
reduce your speed to a minimum. Apply just enough throttle to keep
the clutch engaged, allowing the engine’s compression to help slow the
machine and keep it from rolling freely downhill.
Do Not Operate Engine With Clutch Guard Removed
The clutch guard is designed to protect the operator from metal parts i f
the clutch should fail. Although the chance of failure is extremely
remote, don’t defeat the purpose of the guard by removing it. It’s
provided for your safety.
Do Not Operate Engine With Drive Belt Removed
Any servicing that requires operation without a belt must be performed
by your dealer. Operation of the engine with the belt removed may
result in personal injury or damage to the engine.
When driving on long downhill stretches, pump the brakes. Riding
the brakes may cause the brake system to overheat, which may
result in brake failure.
Excessive or repetitive use of the brakes for high speed stops will
also cause an overheated brake system. This condition may lead
to a sudden loss of brakes and/or fire and may result in serious
injury or death.
WARNING
18
SAFETY
Operator Safety
Intake Silencer
Damage to the engine may occur if the intake silencer or filter are
removed.
Clutches
Do not attempt to service the clutches.
All clutch service must be performed by your dealer. The clutch is a
complex mechanism that rotates at high speeds. Each clutch is
dynamically balanced before installation. Any tampering may disrupt
this precision balancing and create an unstable condition.
Cold Weather Drive-Away
Whenever your snowmobile has been parked for a length of time,
especially overnight, always make sure the skis and track are loosened
from ice and snow before attempting to drive. Apply the throttle with
enough authority to put the machine into motion, but always operate
within safety limits.
Maneuverability
Control and maneuverability comes not only through the steering and
skis, maximum control is achieved by shifting of body weight.
Maneuverability will change for lighter operators or machines designed
to carry a load or a passenger.
19
SAFETY
Operator Safety
Powder Snow Operation
Since snow provides the only lubrication for the power slide
suspension and cooling for the engine, adequate snow cover is a
requirement for operation of your machine. Driving i n too little snow
will result in excessive wear and damage to the slide rail, track and/or
engine.
If the machine becomes stuck in snow, clear the running board area of
snow, then step down the snow in front of the machine so that when
the throttle is opened, the snowmobile will be able to climb up and
over. You may then mount the machine and continue riding.
Do not drive for prolonged periods on blacktop, gravel, or ice.
Doing so could cause irreversible track damage and lead to serious
personal injury.
WARNING
When operating on icy surfaces or hard-packed snow, avoid
overheating the slide rail and track. Lack of lubrication and cooling
will cause overheating of the slide rail and track, resulting in
premature wear and failure. If frequently operating in low cooling
conditions, see your dealer for an optional wheel kit that will reduce
the wear from overheating.
CAUTION
20
SAFETY
Operator Safety
Your Polaris snowmobile is a well-engineered and well-constructed
recreational vehicle. Follow the recommended maintenance program
(beginning on page 67) to ensure that all critical components on the
snowmobile are thoroughly inspected by your dealer at specific
mileage intervals.
Rider Capacities
The Polaris Frontier snowmobile is designed for two riders. A decal
on the console indicates that the vehicle is designed for one operator
and one passenger only . See page 25 for decal location.
Machines designed for two riders should never be operated with more
than two people on board. When traveling with a passenger, it’s t he
driver’s responsibility to operate the machine safely.
Slow down! C ontrol becomes m ore difficult with two people on board.
More space is required to make turns, and longer distances are
necessary for s topping.
21
SAFETY
Operator Safety
Driving Responsibly
Every snowmobile handles differently, and even the most docile
conditions may become dangerous if operators drive improperly. If
you’re new to snowmobiling, acquaint yourself with the machine and
with what it will and won’t do under various conditions. Even
seasoned drivers should spend some time getting the feel for a machine
before attempting ambitious maneuvers.
S A snowmobile depends on the rider’s body position for proper bal-
ance in executing turns, traversing hills, etc. Always start on a
smooth, level area to begin building your operating experience.
S Before allowing someone else use your snowmobile, know the ex-
tent of their operating skills. Check to see if they’ve taken a snowmobile safety course and have an operator’s certificate. For their
protection, as well as yours, make sure they take a snowmobile safety course. Everyone can benefit from the course.
S Don’t “jump” your snowmobile. Jumping may injure your back be-
cause of spinal compression. The seat and s uspension of your snowmobile have been designed to provide protection under normal
riding conditions. Your snowmobile is not intended for this kind of
use.
S Be courteous to oncoming traffic by dimming your headlights and
reducing your speed. Your snowmobile is equipped with a high output headlamp system that may cause discomfort to operators of oncoming vehicles when on high beam.
S When traveling in a group of snowmobiles, don’t tailgate (follow too
closely). Allow ample stopping distances, and keep track of those
following you. Drive defensively to avoid accidents.
S Remove the key from the ignition when leaving the snowmobile un-
attended.
22
SAFETY
Operator Safety
Windchill/Temperature Charts
The following charts will help you determine when temperatures
become dangerous for riding.
WIND CHILL CHART (°F)
Estimated Wind Speed
Actual Thermometer Reading (°F)
p
in MPH
50 40 30 20 10 0 -10 -20 -30 -40 -50 -60
Equivalent Temperature (°F)
Calm 50 40 30 20 10 0 -10 -20 -30 -40 -50 -60
5 48 37 27 16 6 -5 -15 -26 -36 -47 -57 -68
10 40 28 16 4 -9 -21 -33 -46 -58 -70 -83 -95
15 36 22 9 -5 -18 -36 -45 -58 -72 -85 -99 -112
20 32 18 4 -10 -25 -39 -53 -67 -82 -96 -110 -124
25 30 16 0 -15 -29 -44 -59 -74 -88 -104 -118 -133
30 28 13 -2 -18 -33 -48 -63 -79 -94 -109 -125 -140
35 27 11 -4 -20 -35 -49 -67 -82 -98 -113 -129 -145
40 26 10 -6 -21 -37 -53 -69 -85 -100 -116 -132 -148
Wind Speeds Greater
Than 40 MPH Have
Li
t
tleAdde
d
Eff
ect
Little Danger
(For Properly
Clo
the
dPers
on)
Increasing
Danger
Great
Danger
LittleAddedEffectClothedPerson)
Danger From Freezing of Exposed Flesh
WIND CHILL CHART (°C)
Estimated Wind Speed
Actual Thermometer Reading (°C)
p
in KPH
5 0 -5 -10 -15 -20 -25 -30 -35 -40
Equivalent Temperature (°C)
0 5 0 -5 -10 -15 -20 -25 -30 -35 -40
10 1 -4 -11 -16 -22 -27 -33 -38 -45 -50
20 -4 -9 -17 -23 -29 -36 -42 -48 -54 -61
30 -7 -13 -21 -28 -35 -42 -48 -55 -63 -69
40 -9 -16 -24 -32 -39 -47 -53 -61 -69 -76
50 -11 -18 -26 -34 -41 -49 -57 -64 -73 -80
60 -12 -19 -27 -35 -43 -51 -59 -66 -75 -82
70 -13 -20 -28 -36 -44 -52 -60 -68 -76 -84
Wind Speeds Greater
Than 70 KPH Have Little
Little Danger
(For Properly
Increasing
Danger
Great
Danger
Added Effect
(py
Clothed Person)
Danger From Freezing of Exposed Flesh
23
SAFETY
Safety Decals and Locations
NOTE: Warning decals have been placed on the vehicle for your
protection. Read and follow the instructions on each decal carefully. If
any safety decal becomes illegible or comes off, contact your Polaris
dealer for a free replacement. The part number is printed on the decal.
Clutch Cover Warning Decal
The clutch cover warning decal (PN 7075350) is found under the hood
on the clutch cover:
Do not operate engine with hood open.
Do not attempt adjustment with engine running.
Do not operate engine with this guard open.
Never run engine with drive belt removed.
Never service clutches yourself - see your dealer.
Airbox Warning Decal
The airbox warning decal (PN 7075351) is found under the hood:
Do not operate above 40 mph with hood-to-airbox foam removed
or engine failure will result.
Pressure Cap Warning Decal
The water bottle cap warning decal (PN 7170063) is found on the
water bottle pressure cap:
WARNING
DO NOT OPEN HOT
Test or replace when changing coolant.
Press down and turn to release cap.
13 PSI
24
SAFETY
Safety Decals And Locations
Track Warning Decal
The track warning decal (PN 7076360) is
located on the rear tunnel:
Stay clear of track. Do not sit on
seat back. Entanglement with the
track or a fall from seat back may
result in severe injury or death.
Cargo Carrier Warning Decal
The cargo carrier warning decals (PN 7072225
English and P N 7072266 French) is located on
the side of the rear rack:
Do not sit in or on cargo area.
Cargo load should not exceed 40 lbs.
(18 kg).
Cargo load affects machine steering
and response.
Never allow person(s) to use carrier
as a means of hand support, (skiing,
skidding or dragging).
Severe injury may result due to track
entanglement, falling off, or loss of
steering control if warnings are not
followed.
+
+
25
SAFETY
Safety Decals And Locations
Passenger Warning
The Frontier snowmobile is
designed for the operator and one
passenger. The passenger warning
decal (PN 7075439) is located on
the right side of the console. For
more information on operating
capacities, see page 20.
This vehicle is designed for
operator and ONE passenger
only .
Caution Decal
A caution decal (PN 7078363) is
located on the center console of the
snowmobile:
BEFORE STARTING ENGINE:
Check throttle and brake for
proper operation. Check to
see that hood is securely
latched. Check surroundings
to verify clear operation area.
Determine that steering is free and functional.
BRAKE LEVER LOCK: May relax when used for long periods. Do
not leave brake engaged for more than five minutes.
ALWAYS: Be seated and in position to control vehicle. Stop
engine before attempting adjustments. Know the limitations of the
vehicle and your skills as a driver. Understand your Owner’s
Manual. Wear clothing designed for snowmobiling. Stops from
high speed may cause fading or unexpected loss of braking ability.
OIL INJECTION SYSTEM: Unmixed fuel only. Check oil level
when refueling.
If Owner’s Manual is missing, contact a Polaris dealer for a
replacement.
+
+
26
SAFETY
Safety Decals And Locations
Operation Warning Decal
An operation warning decal is
present on the console of the Polaris
Frontier snowmobile in both
English (PN 7078056) and French
(PN 7078057):
S Read and understand warnings
and the Owner’s Manual before
operation. Severe injury or death
can result from not heeding the
warnings.
S Never consume alcohol or drugs before or while operating this ve-
hicle.
S Night riding, limited visibility , or excessive speeds may cause over-
driving of headlights resulting in insufficient time to react to terrain
changes or avoid unexpected obstacles.
S This vehicle is capable of high speeds. Buried objects or uneven ter-
rain can cause loss of control. Exercise extreme caution when operating in unfamiliar terrain.
S This vehicle is designed for adult use only. The vehicle size, speed
capabilities and control requirement prohibit operation by children.
S Operating this vehicle with a passenger (on approved models only)
reduces your ability to control the vehicle due to the added weight
and change in weight distribution. Reduce vehicle speeds and allow
extra space for maneuvering since steering control may be reduced.
S Always wear an approved helmet, eye protection, and adequate
clothing while operating this vehicle.
S The Auxiliary Shut-Off Switch is the primary means of stopping this
vehicle in case of an emergency and is located on the top of the
throttle control assembly. Depress the switch to stop the engine and
vehicle. Routinely check this switch for proper function with the engine idling.
S Steering and braking ability are greatly reduced when operating on
hard-packed snow, ice, or when crossing roads. Reduced speed and
extra care are required to maintain vehicle control.
S Carbide skags and studs enhance vehicle control on ice or hard-
packed surfaces. Care must be taken to maintain a proper balance
of ski carbides to track studs to maintain proper vehicle control. (See
the Owner’s Manual for proper use of traction accessories.)
S Never permit a guest to operate this vehicle unless the guest has
read the Owner’s Manual and warnings.
+
27
SAFETY
Safety Decals And Locations
Standard Reverse Warning Decal
The reverse warning decal (PN 7079002) is located above the
instrument housing:
CAUTION
Do not attempt to shift until
machine has come to a
complete stop or chaincase
damage may occur.
WARNING
VEHICLE CAPABLE OF
EXCESSIVE REVERSE
SPEED!
Reverse operation may be
dangerous even at low
speeds. Steering control
becomes difficult in reverse.
Misuse of reverse may result in injury. Avoid turning at sharp
angles in reverse.
Transmission may not always be in the gear indicated by the shift
lever. Always apply throttle slowly.
On machines with reverse it is especially important to maintain
track tension as specified in the Owner’s Manual. If specified track
tension is not maintained severe damage to the machine may
occur, which may result in loss of vehicle control. Loss of vehicle
control may result in severe personal injury or death.
For more information: See Operator’s Safety and Maintenance
Manual supplied with reverse kit.
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28
FEATURES AND CONTROLS
1. Fuel Filler Cap
2. Ignition Switch
3. Brake Lever
4. Electronic Fuel Gauge
5. Speedometer
6. Headlight High Beam Light
7. Low Oil Pressure Light
8. Brake Light
9. Check Engine Light
10. Reverse Indicator Light
11. Temperature Light
12. Tachometer
13. Engine Stop Switch
14. Throttle Control
15. Reverse Lever
16. Headlight Dimmer Switch
17. Park Brake
18. Handlebar Grip
Warmer Switch
19. Thumbwarmer S witch
1
13
14
2
3
5
12
4
9
10
11
7
8
6
15
16
17
18
19
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