Polaris EV501, EV511, EV512, EV502, EV503 User Manual

...

EV501, EV511, EV502, EV512, EV503,

EV504, EV505, EV506, EV50X, EV51X, DL818.

Polaris and its vehicle body designs and names are registered trademarks of

Polaris Industries Inc. used under license.

Polaris designs, engineers, manufactures and markets snowmobiles, all-terrain vehicles (ATVs), Victory motorcycles and the Polaris RANGER for recreational and utility use. Information about the complete line of Polaris products, apparel and vehicle

accessories is available from authorized Polaris dealers or anytime from the Polaris homepage at www.polarisindustries.com.

www.polarisebikes.com

WARNING

Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.

Failure to follow the safety precautions could result in serious injury or death.

™

TABLE OF CONTENTS

QUICK START .............................................................................................. 2

COMPONENTS ........................................................................................... 4

INTRODUCTION .......................................................................................... 7

SAFETY ........................................................................................................ 8

PEDELEC AND S-PEDELEC BICYCLES ................................................... 12

PRO RIDE™ BATTERY ............................................................................... 13

SMART BATTERY CHARGER .................................................................... 16

DISPLAY – INFORMATION CENTER DASHBOARD ................................. 18

REGENERATION .......................................................................................... 20

MOTOR BIOSYNC ....................................................................................... 21

REPLACING A FLAT TIRE ........................................................................... 22

TORQUE SPECIFICATIONS ....................................................................... 24

TECHNICAL SPECIFICATIONS .................................................................. 24

FRAME DIMENSIONS ................................................................................. 26

WARRANTY ................................................................................................. 28

DEALER SERVICE SCHEDULE .................................................................. 29

HANDOVER DOCUMENTATION ................................................................ 31

2 3

POWERING ON THE POLARIS eBIKE

Turn on the Pro Ride™ battery.

Turn on the IC Dashboard™.

Press the UP or DOWN button to scroll until the desired assistance or regeneration mode is reached (use the arrows for UP & DOWN)

Start pedal rotation for pedal assistance.

QUICK START

TROUBLESHOOTING

FAULT

CODE

CAUSE

CORRECTIVE

MEASURE

F01

Internal error in the motor

Have the hall sensor in the internal motor checked by authorized dealer

F02

Connection problem in the motor

Check connections by authorised dealer

F03

Cadence sensor Check cadence sensor

connection by authorised dealer or shift gears to reset.

F04

Internal motor error Check the internal drive

circuit in the motor by an authorised dealer.

F05

Connection problem with LCD display

Check connections by authorised dealer.

F06

Motor temperature too high (above 80 C)

Allow the motor to cool down by turning off the unit and continuing to pedal without assistance.

F07

Power supply connection

Check the connection between the battery and motor. Have authorised dealer check battery.

F08

Temperature of battery pack too high (45 C)

Allow the battery to cool down by turning off the unit and continuing to pedal without assistance.

F09

Temperature of battery pack too low (below 2 C)

Allow the battery pack to warm up slowly in a warm location.

F10

Temperature sensor Automatic sensor to

indicate high motor temperature. Most cases, eBike will remain operational.

F11

Battery pack connection

Check the connection between the battery pack and the battery compartment in downtube.

F12

One or more buttons on the LCD display are stuck

Check if any buttons are stuck or blocked from dirt or debris. Clean as necessary.

F13

Gear is not aligned in the sensor box.

Shift through gears while pedaling

F14

Converter inside battery overheat

Let cool down for 5 minutes

F15

Motor overheat Let cool down for 5

minutes otherwise unit will shut off and switch to F06.

F16

Battery overheat warning.

Allow the battery to cool down by turning off the unit and continuing to pedal without assistance.

F17

Battery voltage level too low. Unit is shut off.

Charge the unit fully for 6-8 hrs

Charging in frame

Charging out of frame

Green LED signies the charger

is connected to AC power

WARNING: Please read and understand all

sections of this User Manual before riding

your pedelec bicycle.

WARNING: The battery is very heavy, so ensure that you do not drop it as this could

cause personal injury and/or damage the battery.

WARNING: Remove the key from the keyhole before riding. Replacement keys are

available in case of loss upon registering online.

FULLY CHARGE UNIT FOR A FULL 6-8 HOURS BEFORE YOUR FIRST RIDE.

INSTALLING THE PRO RIDE™ BATTERY

CHARGING THE PRO RIDE™ BATTERY

CAUTION: Charge the battery in a dry place and ensure there is sufﬁcient ventilation.

Neither the battery nor the charger should be covered during charging. The charging process gives off heat, which must escape or it could lead to overheating and a possible ﬁre hazard.

IMPORTANT: FULLY CHARGE BATTERIES BEFORE FIRST USE.

Li-Ion (Lithium-Ion) batteries must be fully charged immediately when they are received and after each use. Optimal Li-Ion battery performance is reached after 3-4 charging cycles.

IMPORTANT: Always make sure the display and main power switch on the battery are

turned OFF before charging or removing the battery. Leave battery at 50% charge level or more for extended periods of inactivity.

Connect internal battery connector located inside battery compartment, to the battery itself and lock it using the 2 metal prongs on the connector.

4 5

COMPONENTS

eBIKE COMPONENTS

1. Duo Drive motor

2. Pro Ride™ battery

3. Information Center Dashboard™

display

4. BioSync cadence and gear sensor

5. In-frame charging port

6. Battery safety lock

7. DuoDrive Motor quick disconnect location

8. Dual hydraulic disc brake levers

BICYCLE COMPONENTS

9. Rear rack mount

10. Suspension forks

11. Front tire quick release

12. Chain stay and crank

13. Bottom bracket

14. Rear derailleur

15. Drop outs

16. Reﬂectors X 2

17. Head set

6 7

MOTOR COMPONENTS

DuoDrive™ motor and

controller

Information Center

Dashboard™ Display

Pro Ride™ lithium battery

and battery/controller

BioSync™ Cadence sensor

Smart automatic charger

INTRODUCTION

Thank you for purchasing a Polaris® electric bicycle powered by EVantage, and welcome to our worldwide family of Polaris® owners. We proudly produce an exciting line of electric bicycles and motor systems.

IMPORTANT: Please read this Owner’s Manual before taking your ﬁrst ride on

your electric bicycle. It is important to familiarize yourself with the controls and features in order to best experience the ebike’s full performance potential. We recommend that you keep the manual handy for future reference.

NOTE: This is not intended to be a comprehensive repair, service or cycling manual. Please

contact your local Polaris

/EVantage™ dealer for your service and maintenance

needs.

ABOUT THIS MANUAL

Throughout this Owner’s Manual, you will ﬁnd useful tips and important safety, performance, and maintenance information to ensure you safely enjoy all the features your electric bicycle has to offer.

8 9

SAFETY

SAFETY DEFINITIONS

The following symbols, warnings and cautions are used throughout this manual:

WARNING: Indicates a potentially hazardous situation which could result in serious injury or death.

CAUTION: Indicates a potentially hazardous situation which may result in minor or moderate injury, or is an alert against unsafe practices.

CAUTION (used without the safety alert symbol): Indicates a situation which could result in serious damage to your bicycle and possible voiding of your warranty.

IMPORTANT ELECTRIC BICYCLE SAFETY INSTRUCTIONS

WARNING: To avoid serious injury or property damage: Polaris® electric

bicycles are intended only for ON ROAD use. All off road, stunt, or companion

riding is not recommended and may void the warranty.

IMPORTANT NOTE: It is especially important that you know and obey the local laws speciﬁcally pertaining to electric bicycles, which vary by state and

county.

IMPORTANT BATTERY AND CHARGER SAFETY INSTRUCTIONS

WARNING: To avoid serious injury or property damage:

• Always turn OFF battery and turn OFF display before disconnecting battery

• Batteries should be stored in ambient temperatures above 10°C.

• Never allow batteries to freeze (below 0°C) as this will result in permanent

damage.

• Never take apart or modify the battery charger.

• Never dispose of batteries in ﬁre. This could cause an explosion and/or ﬁre.

• Never connect the battery charger to appliances other than your Polaris®

bicycle.

CAUTION: To avoid possible injury or damage to your bicycle:

• Never attempt to open, disassemble or modify the battery charger. This could result in a ﬁre or electric shock. There are no user-serviceable parts inside; and opening the battery charger will nullify your warranty.

• Always turn your system off before disconnecting the battery or plugging in the charger to recharge the battery. Never turn the system on while the battery is charging.

• Do not touch the charger with bare skin during charging. High temperatures may cause burns.

• Never cover the battery charger or place objects on top of it. This could result in a ﬁre or electric shock.

• Do not place the battery charger on uneven surfaces. Place the charger ﬁrmly on a ﬂat, stable, dry surface.

• Do not use the charger in high temperatures. Overheating or ﬁre may result.

• Only use the battery charger in a dry location. Do not place the charger in

water or other liquids. Do not place or store the charger where it can fall or be pulled into a tub or sink. Do not clean the charger with a water spray or the like.

• Never rotate the pedals while your bicycle is charging. The cord may wrap around the pedal or crank, causing damage to the cord, which could result in electric shock or ﬁre.

CAUTION: To avoid damage to your bicycle or charger:

• Only use the original battery charger supplied with your Polaris

bicycle.

• Always charge batteries in a cool, well-ventilated area to avoid overheating. Never charge batteries in direct sunlight.

• Do not apply pressure to the power cable or the charger plug.

• Be sure to insert the charger plug securely into a functioning AC mains wall

socket.

• Never touch the plug with wet hands.

• Keep the battery charger out of reach of children and pets.

• Do not use a plug or socket that is dirty, wet or dusty. Clean the plug with a

lint-free, dry cloth.

• Always remove the plug from the socket gently by the plug. Never pull the cord.

• Do not use this battery charger with an extension cord.

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Polaris EV501, EV511, EV512, EV502, EV503 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual