Warning: Before installing your Polaris
Automatic Gate operator (sometimes also
referred to as the “Product”), read this entire
Installation Manual for information about Product
safety matters and proper use of the Product.
Only use the Product for the purpose of
operating a driveway gate.
Installation Manual
for models:
POLARIS 700/702
POLARIS 500/502
Page 2
WARNING OF RISKS, PURCHASER’S RESPONSIBILITIES, AND ASSUMPTION OF CERTAIN RISKS:
The directions for installation and use of the Product must be followed carefully. It is impossible to eliminate all risks inherently
associated with use of the Product. The eectiveness of the Polaris Automatic Gate Operator depends on proper installation and
the manner of use or application, all of which are beyond the control of Polaris Professional Products or the seller. All such risks are
assumed by the purchaser, and by the purchaser’s installation and use of the Product.
The Polaris Automatic Gate Operator is for use on driveway gates only. The Product meets or exceeds the requirements of UL 325,
the standard that regulates gate operator safety, as established and made eective March 14, 2003, by Underwriters Laboratories,
Inc.
The Polaris Automatic Gate Operator is intended for use with
vehicular swing gates. The operator can be used in Class I,
Class II, Class III, and Class IV applications.
Residential Vehicular Gate Opener–Class I: A vehicular
gate opener (or system) intended for use in a home
of one-to-four single family dwelling, or a garage or
parking area associated therewith.
Light Commercial/General Access Vehicular Gate Opener–
Class II: A vehicular gate opener (or system) intended for use
in a commercial location or building such as a multifamily
housing unit (ve or less single family units), hotel, garages,
retail store or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Opener–Class III:
A vehicular gate opener (or system) intended for use in an
industrial location or building such as a factory or loading
dock area or other locations not intended to service the
general public.
Restricted Access Vehicular Gate Opener–Class IV: A
vehicular gate opener (or system) intended for use in
a guarded industrial location or building such as an
airport security area or other restricted access locations
not servicing the general public, in which unauthorized
access is prevented via supervision by security personnel.
FOR YOUR RECORDS
Please record the serial number
(found on the control box cover)
and purchase information below.
Keep this with your
proof of purchase (receipts) in case your
product is lost, stolen or requires service.
Serial number: __________________________
Purchase date: __________________________
Retailer/store name: ______________________
_______________________________________
*Categories established by Underwriters Laboratories for
vehicle gate operators
Polaris is a high end residential gate operator. Also suited for
light commercial / industrial applications. Not advised for
continuous duty.
The Polaris Automatic Gate Operator is designed to provide
for safe operation. One of the most important safety features
of the gate operator is obstruction sensing. When there
is an obstruction that prevents the gate from opening or
closing, the gate will immediately reverse direction and
return to the fully open or closed position. While in the
process of returning to the fully open or closed position, if
the gate senses an additional obstruction the gate will stop
immediately and sound an alarm. At this point the gate
operator will need to be reset by turning the power switch
on the control box OFF for a minimum of ten seconds.
The Polaris gate operator includes an adjustment for setting
the sensitivity of the obstruction performance. Refer to page
27 for Obstruction Sensitivity Set Up details.
Vehicular gates are large heavy objects. Polaris Automatic
gate operators provide a convenient way to open and close
the gates. Since the gate system and its components exert
a high level of force to open and close the gate, they can
be dangerous, causing severe injuries or death to you and
others.
Your safety and the safety of others depend on the
installer of this system to read, understand, and follow
the information and instructions in this manual.
The Polaris Automatic Gate Operator is designed to comply
with UL 325, the safety standard covering automatic gate
opening systems. UL 325 requires that gate opening
systems have provisions for, or be supplied with, at least
one independent primary and one independent secondary
means of protection against entrapment. The primary
means of entrapment protection in the Polaris Automatic
Gate Operator is Type A, an inherent means of entrapment
protection. The secondary means of entrapment protection
in the Polaris Automatic Gate Operator is Type B1, the
provision for the connection of a photo cell or other non
contact sensor.
Safety overview checklist:
WARNING – To reduce the risk of injury or death:
• SAVE THESE INSTRUCTIONS
• Use this operator only with swing gates.
• READ AND FOLLOW ALL INSTRUCTIONS.
• Never let children operate or play with gate controls.
Keep the remote control away from children.
• Always keep people and objects away from the gate.
NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
• The entrance is for vehicles only. Pedestrians must use a
separate entrance.
• Remember that the Polaris Automatic Gate Operator
must only be installed on gate systems meeting the
requirements of the application.
• Ensure that you are using the correct gate operator for
the type and size of gate, its frequency of use and the
class rating.
• Ensure that the gate and gate operator installation
comply with applicable local codes.
• Contact local re and law enforcement to arrange
emergency access procedures.
• Keep people, animals, and property away from the
gate area. Do not let children play in or near the gate
area.
• Use caution with moving parts to avoid injuring ngers
or hands.
• Consider installing contact sensors, or non-contact
sensors to provide additional safety and protection
against entrapment.
• Never activate the gate operator until you ensure that
the area is clear of people, pets, or other obstructions.
Watch the gate until it stops.
• Controls must be far enough from the gate so that the
user is prevented from coming in contact with the gate
while operating the controls.
The gate operator’s built-in means of entrapment
protection (Type A) may not be sensitive enough to
prevent bodily injury in some circumstances. Secondary
means of entrapment protection (Type B1), such as a
photo cell are suggested for enhanced safety.
5
Page 6
Protection against Entrapment
Important! Study g. 1 and keep safety foremost at all
times.
Entrapment areas for a proper pull-to-open installation
Entrapment Area 1
Hinged edge of the gate and the fence post
Entrapment Area 2
Between the gate and the gate post
Entrapment Area 3
The path of the gate
Entrapment Area 4
The space between the gate in the open position and
any object such as a wall, fence, tree, etc.
Entrapment Area 5
Pinch points between the operator and gate or post
WARNINGS AND PRECAUTIONS
Figure 1
Fence
Area 1
Fence
Area 2
Area 5
Area 3
Area 4
Gate in open position
Driveway
6
Page 7
WARNINGS AND PRECAUTIONS
Entrapment Alarm
(UL 325; 30.1)
In compliance with UL 325 the Polaris Automatic Gate
Operator is designed to stop and reverse direction within
two seconds of sensing an obstruction. In addition, the
Polaris Automatic Gate Operator activates an audible
alarm if the unit incurs an obstruction twice while opening
or closing. This alarm sounds for ve minutes, or until
the operator receives a renewed, intended input from a
hardwired control such as the Push Button Control. At that
point the gate returns to a fully open or fully closed position.
Turning the power switch on the control box OFF for ten
seconds and back ON also deactivates the alarm.
Figure 2
Warning signs (two enclosed) to be installed
on each side of the gate (three to ve feet
above the bottom of the gate)
Warning Signs and Labels
Required Safety Precautions for Gates
Warning signs alert people of automatic gate operation.
They are required when installing the Polaris Automatic Gate
Operator. If pedestrians will be in the area, install a walkthrough gate for their use.
Warning Signs
The warning signs must be installed on both sides of the
gate.
These warning signs and decals must be used. If any
were missing when the gate operator was purchased,
immediately contact Polaris Automatic Gate Operators for
replacements.
Figure 3
Install warning decals,
one on each side of gate
operator
The proper position of the mounting brackets is crucial
to the eciency and leverage of the gate operator. The
distance between the gate operator and the gate is also
determined by the proper position of the mounting
brackets.
Figure 4
Y
X
NOTE: Gate operator should be in the fully retracted position
before attaching the gate bracket and the post mount
bracket assembly.
NOTE: Make sure the actuator can swing freely through the
complete travel of the gate. Please contact our Technical
Support dept. to discuss “X” - “Y” measurement needed for
your installation of the Polaris 500 or 700 series operators to
column mount applications.
NOTE: Gate in OPEN position
8
Page 9
PULL-TO-OPEN GATE OPERATOR MOUNTING
Step 1
The post bracket and pivot bracket are installed as shown
in g. 5. **Note - If using supplied brackets for an Amazing
Gate System with posts, please refer to installation
instructions provided with your Amazing Gate.***
Figure 5
Post
1/2” – 13 Hex
1/2” Flat washer
3/8” – 16 x 3” Hex
bolt
Post bracket
3/8” – 16 x 10” Carriage or
all thread bolt
Pivot bracket
3/8” Flat washer
3/8” – 16 Hex nut
Step 2
The gate bracket is installed as shown in g. 6.
Figure 6
3/8” – 16 x 3”
Hex bolt
9
Gate bracket
3/8” Flat washer
3/8” – 16
Hex nut
Gate
Page 10
Step 3
With the gate in the desired open position and with
the gate operator in its fully retracted position, install
the gate operator. Ensure the gate operator is mounted
level.
Figure 7
PULL-TO-OPEN GATE OPERATOR MOUNTING
3/8” – 16 x 3”
Hex bolt
3/8” Flat washer
3/8” – 16 Hex nut
3/8” x 1 1/8” OD x
1/2” Bushing
3/8” x 2 3/8”
Clevis pin
Clevis pin clip
10
3/8” x 1 1/8” OD x
3/32” Bushing
3/8” x 1 3/8”
Clevis pin
Clevis pin clip
Page 11
PULL-TO-OPEN GATE OPERATOR MOUNTING
Fence
2” Minimum
Figure 8
NOTE: Gate in
OPEN position
Pinch area
Fence
Step 4
Ensure a minimum 2” space exists between the gate
and the gate operator for safety reasons. If the proper
clearance cannot be achieved, you may need to move
the post mount bracket assembly slightly to the right or
left to obtain the proper clearances.
NOTE: Ensure the gate operator and the pivot bracket
does not bind in the gate-open and gate-closed positions.
NOTE: Gate in
CLOSED position
2” Minimum
Pinch area
Mounting the Control Box
Step 5
Mount the control box as illustrated.
NOTE: Ensure the control box is mounted to a secure
surface and at least three feet above the ground to
protect it from rain, snow, and other conditions.
Control Box Dimensions:
14.5h x 12.5w x 10.5d
Mounting of Secondary Operator
Figure 9
#10 x 2”
Mounting screws
If mounting two operator arms on a dual gate, repeat
steps 1 – 4 for the secondary operator arm.
Control box
11
Page 12
PUSH-TO-OPEN GATE OPERATOR MOUNTING
PUSHTOOPEN GATE OPERATOR
MOUNTING
(Open gate to outside of property)
For push-to-open applications, a push-to-open pivot
bracket should be used. This bracket must be purchased
separately (see List of Accessories).
The proper position of the mounting brackets is crucial
to the eciency and leverage of the gate operator. The
distance between the gate operator and the gate is also
determined by the proper position of the mounting
brackets.
NOTE: Gate operator should be in the fully retracted position
before attaching the gate bracket and the post mount
bracket assembly.
Figure 10
Y
X
NOTE: Gate in CLOSED position
X = 6 inches
Y = 8 3/8 inches
NOTE: These dimensions provide optimal performance.
Deviation from these dimensions will reduce speed or
power to the extent the operator may not function
correctly.
12
Page 13
PUSH-TO-OPEN GATE OPERATOR MOUNTING
Step 1
The post bracket and pivot bracket are installed as shown
in g. 11. **Note - If using supplied brackets for an Amazing
Gate System with posts, please refer to installation
instructions provided with your Amazing Gate.***
Figure 11
Post
1/2” – 13 Hex
1/2” Flat washer
3/8” – 16 x 3” Hex
bolt
Post bracket
3/8” – 16 x 10” Carriage bolt
or all-thread bolt.
Push-to-Open Pivot
Bracket (not included)
3/8” Flat washer
3/8” – 16 Hex nut
Step 2
The gate bracket is installed as shown in g. 12.
Figure 12
3/8” – 16 x 3”
Hex bolt
13
Gate bracket
3/8” Flat washer
3/8” – 16
Hex nut
Gate
Page 14
Step 3
With the gate in the desired closed position and with
the gate operator in its fully retracted position, install
the gate operator. Ensure the gate operator is mounted
level.
Figure 13
PUSH-TO-OPEN GATE OPERATOR MOUNTING
3/8” – 16 x 3”
Hex bolt
3/8” Flat washer
3/8” – 16 Hex nut3/8” x 1 1/8” OD x
Clevis pin clip
3/8” x 2 3/8”
Clevis pin
1/2” Bushing
14
3/8” x 1 1/8” OD x
3/32” Bushing
3/8” x 1 3/8”
Clevis pin
Clevis pin clip
Page 15
PUSH-TO-OPEN GATE OPERATOR MOUNTING
Fence
NOTE: Gate in
OPEN position
2” Minimum
Figure 14
Pinch area
Fence
Step 4
Ensure a minimum 2” space exists between the gate
and the gate operator for safety reasons. If the proper
clearance cannot be achieved, you may need to move
the post mount bracket assembly slightly to the right or
left to obtain the proper clearances.
NOTE: Ensure the gate operator and the pivot bracket
does not bind in the gate-open and gate-closed positions.
NOTE: Gate in
CLOSED position
2” Minimum
Pinch area
Mounting the Control Box
Step 5
Mount the control box as illustrated.
NOTE: Ensure the control box is mounted to a secure
surface and at least three feet above the ground to
protect it from rain, snow, and other conditions.
Mounting of Secondary Operator
If mounting two operator arms on a dual gate, repeat
steps 1 – 4 for the secondary operator arm.
Figure 15
#10 x 2”
Mounting screws
Control box
15
Page 16
DIP SWITCHES
DIP SWITCHES
* - Default factory setting
Block 1, DIP Switch 1 – Auto Close
ON – Auto close feature enabled
OFF* – Auto close feature disabled
NOTE: To adjust auto close time refer to gure 17.
Block 1, DIP Switch 4 – Time of Soft Start/Stop
ON – Max. extended time of soft start/stop operation
OFF* – Extended time of soft start/stop operation
NOTE: Only active if Block 1, DIP 3 is set to ON
Block 2, DIP Switch 1 – Single or Dual Gate
ON – Dual gate applications
OFF* – Single gate applications
Figure 16
DIP Switches
Block 1
NOTE: All DIP Switches are
shown in the factory default
position (OFF)
Block 2
Block 2, DIP Switch 2 – Pull-to-Open or Push-to-Open
for Primary Gate Operator
ON – Primary gate operator set up for push-to-open
operation
OFF* – Primary gate operator set up for pull-to-open
operation
Block 2, DIP Switch 3 – Pull-to-Open or Push-to-Open
for Secondary Gate Operator
ON – Secondary gate operator set up for push-to-open
operation
OFF* – Secondary gate operator set up for pull-to-open
operation
NOTE: Only active if Block 2, DIP Switch 1 is set in the
ON position
Block 2, DIP Switch 4 – Timing of Dual Gates
ON – One gate is delayed when opening or closing
OFF* – Gates open and close simultaneously
NOTE: Only active if Block 2, DIP Switch 1 is set in the
ON position
Block 2, DIP Switch 5 – Sequencing of Dual Gate
Opening and Closing
ON – Secondary gate operator opens rst and closes
second (2 second delay)
OFF* – Primary gate operator opens rst and closes
second (2 second delay)
NOTE: Only active if Block 2, DIP 4 is in the ON position
Block 2, DIP Switch 6 – Dual Gate Position Limit
Settings
ON – Set limit setting for secondary gate operator
OFF* – Set limit setting for primary gate operator
NOTE: Only active if Block 2, DIP Switch 1 is set in the
ON position
Block 2, DIP Switch 7 – Constant or Momentary
Pressure
ON – Constant pressure required to operate gate
OFF* – Momentary contact required to operate gate
Block 2, DIP Switch 8 – Not Used
16
Page 17
DIP SWITCHES
Auto Close Timer
The amount of time between opening the gate and
automatically closing the gate can be adjusted between
0 seconds and 120 seconds. The adjustment is made by
turning the CLOSE TIMER potentiometer. The default
position of the potentiometer is zero seconds. Timer will
activate after gates have completed one full cycle.
To increase the delay time, turn the potentiometer
clockwise.
NOTE: Only active if Block 1, DIP switch 1 is in the ON
position.
Figure 17
Auto Close Potentiometer
17
Page 18
WIRING OPERATOR
Figure 18
Location of
ON/OFF Switch
Control Box
ON position
OFF position
WIRING OPERATOR
NOTE: Before powering, gate operator must be connected
to the control box – damage may occur if gate operator
is connected directly to a battery or other power source.
Step 1
Ensure the control box power switch is in the OFF
position. The control box power switch is located on the
bottom of the control box.
NOTE: Use only 16 gauge dual conductor, multi-stranded,
direct burial wire for AC power hookup. Follow local
electrical codes.
Step 2
If using AC power to charge the battery, connect wire to the
control box as shown in g. 19.
If charging battery with a solar panel(s), refer to Accessory
Hook-Up Diagram g. 32 on page 28.
Connect wires from primary operator (and secondary
operator if installing on a dual gate) to the control box as
shown in g. 19. Wire should be buried in accordance with
local codes.
Figure 19
Transformer
Primary
Gate Operator
WARNING: DO NOT CONNECT BOTH TRANSFORMER AND
SOLAR PANEL. THIS SYSTEM IS DESIGNED TO RUN ON ONLY
ONE POWER SOURCE. CONNECTING BOTH POWER SOURCES
CAN RESULT IN DAMAGE TO CIRCUIT BOARD AND WILL VOID
WARRANTY.
Figure 20
Screw in connector
to lock wire in place
Terminal block
Brn
Blk
Blu
Red
Yel
Org
Blu
Blk
Red
Brn
Yel
Org
Wire
NOTE: Unscrew connector to
release wire
NOTE: Entire terminal block can
be removed from circuit board to
Secondary
Gate Operator
allow wiring. The terminal block
can then be snapped back onto
the circuit board
18
Page 19
WIRING OPERATOR
Figure 21
Step 3
The transformer provided is for dry location use only. If used
in an outside outlet, the transformer must be enclosed or
covered for weather protection. Attach AC power wire to the
transformer.
NOTE: DO NOT PLUG TRANSFORMER INTO AC POWER
UNTIL ALL WIRING IS COMPLETED.
Step 4
Install the battery by placing the battery into the control
box. The control box can accommodate one or two batteries.
Warning: Do not attempt to splice operator wires for
the purpose of extending your wiring connections. Doing
so can void your warranty. Contact technical support for
recommended procedure. 1-800-234-3952.
Battery
Step 5
Connect the battery terminal wires
to the battery.
Step 6
Plug in transformer. Turn control
box power switch to the ON
position.
Second battery (not included)
Figure 22
Black (-) terminal wire
Red (+) terminal wire
19
Page 20
WIRING OPERATOR
Board Layout Description
1
21
Figure 23
22
16
20
1718
14
19
10
11
12
15
13
5
6
7
23
8
9
LED’s
1. 18 VAC Power
2. 24V Converter
3. Gate Operator Retracting
4. Gate Operator Extending
5. Obstruction
6. Auto Close
7. Battery OK
8. Battery Charging
9. Status
10. Safety Loop
11. Shadow Loop
12. Exit Loop
13. Radio Receiver
Potentiometers
14. Stall Force Adjustment
15. Auto Close Adjustments
2
4
3
4
3
Buttons
16. Cycle – used as an input device
17. Set Limit
18. Learn Code
19. Power Save
Fuses
20. 15 amp Fuse
21. 4 amp Fuse
Connectors
22. Buzzer Connection
23. RF Board Connection
20
Page 21
WIRING OPERATOR
LED Descriptions
Proper wiring and performance can be veried by checking
the operation of the LED’s located on the circuit board.
LED #1: 18VAC OK
Lit when AC power is being supplied to the circuit board.
LED #2: +24V OK
Lit when 24V converter is activated.
LED #3: IN
There are two “IN” LED’s. One near the Opener 1 terminals
and one near the Opener 2 terminals. One LED will light
when a single gate operator is retracting. Both LED’s will light
when dual gate operators are retracting.
LED #4: OUT
There are two “OUT” LED’s. One near the Opener 1
terminals and one near the Opener 2 terminals. One LED
will light when a single gate operator is extending. Both
LED’s will light when dual gate operators are extending.
LED #5: OBSTR
Lit when an obstruction is sensed.
LED #6: TIMER ON
Blinks when auto close feature is enabled and gate is
in open position. Lit when gate arm cycle limiter is
automatically activated.
Power Save Mode (Recommended for Solar
Applications)
Polaris Automatic Gate Operators come equipped with a
Power Save feature. The default mode is for all LED’s to be
operational as described. If it is desired to conserve power to
maximize battery life (recommended for the following steps
can be taken.
Press and hold the PWR SAVE button for three seconds.
An audible beep will sound conrming the change to
the power save mode. This will disable several LED’s
when not activated for ve minutes. In Power Save
mode, the LED’s will operate as described upon an
input. When the gate sits idle for ve minutes, the LED’s
will turn o to conserve power.
When troubleshooting the installation it is
recommended to disable the Power Save feature. The
feature can be disabled by pressing and holding the
PWR SAVE button for three seconds. Two audible beeps
will sound conrming the change to normal mode
operation.
Figure 24
LED #7: BATT OK
Lit when battery is OK or “charged.”
LED #8: CHARGING
Lit when battery is being charged.
LED #9: STATUS
Blinks to indicate that the system is functioning properly.
Also used to indicate a user input during installation.
LED #10: SAFETY LOOP
Lit when the safety loop contact is made.
LED #11: SHADOW LOOP
Lit when shadow loop contact is made.
LED #12: EXIT LOOP
Lit when an exit loop contact is made.
LED #13: RADIO RECVR
Lit while transmitter button is pushed.
Power save button
21
Page 22
WIRING OPERATOR
22
Page 23
PULL-TO-OPEN LIMIT SETTING
PULLTOOPEN LIMIT SETTING
(Open gate to inside of property)
Single Gate Installations
Step 1
Make sure the gate is in the fully open position.
Ensure power switch is in the ON position.
Step 2
Verify Block 2, DIP Switch #1 is in OFF position. Press the
cycle button on circuit board and the gate will begin to
close. Stop the gate using the cycle button when the desired
limit has been reached.
Step 3
Press and hold the “SET LIMIT” button until one audible
beep is heard to acquire the closed limit setting. The STATUS
light will turn on immediately upon pressing the SET LIMIT
button. The STATUS light will turn o and an audible beep
will verify the closed limit is now set.
Step 4
Press cycle button on circuit board to return the gate to the
fully open position.
Figure 27
Step 5
Again, using the cycle button close the gate to verify it
meets the desired location. If the gate did NOT reach the
desired closed limit, proceed to step 6.
Step 6
CLEARING THE CLOSED LIMIT SETTING:
a) Return the gate to the fully open position.
b) Press and hold the SET LIMIT button until two audible
beeps are heard.
c) Two audible beeps will verify the closed limit setting is
now cleared.
Repeat steps 1 – 5 to program the gates “closed limit
setting”.
WARNING: Do not use hand held
transmitters to program primary
and secondary limits. Only the
cycle button should be used until
nal set up is complete to avoid
damage to actuators and voiding
warranty.
***Dip switch number 6 dictates which gate is being
aected by the set limit button, whether setting or
clearing the limit. If dip switch 6 is in the up position, it
will set or clear the limit for the secondary operator. If
it’s in the down position it will set ot clear the limit for
the primary operator.***
23
Page 24
PULL-TO-OPEN LIMIT SETTING
Dual Gate Installations
Step 1
Make sure both gates are in the fully open position.
Ensure power switch is in the ON position.
Step 2
Verify Block 2, DIP Switch #1 is in ON position. Press the cycle
button on the circuit board and the gates will begin to close.
Stop the gates using the cycle button when the desired limit
for the primary gate has been reached.
Step 3
Verify Block 2, DIP Switch #6 is in the OFF position. Press
and hold the “SET LIMIT” button until one audible beep is
heard to acquire the closed limit setting (g. 28). The STATUS
light will turn on immediately upon pressing the SET LIMIT
button. The STATUS light will turn o and an audible beep
will verify the closed limit is now set.
Step 4
Press the cycle button on circuit board to return the gates to
the fully open position.
Figure 28
Step 5 (setting secondary gate)
Set Block 2, DIP switch #6 to the ON position. Again, press
the cycle button. The gates will begin to close. The primary
gate should stop at the closed limit position that was
programmed in the previous steps. The secondary gate will
continue to close until you press the cycle button on the
circuit board.
Step 6
Press and hold the “SET LIMIT” button until one audible
beep is heard to acquire the closed limit setting (g. 28). The
STATUS light will turn on immediately upon pressing the SET
LIMIT button. The STATUS light will turn o and an audible
beep will verify the closed limit is now set.
Step 7
Press the cycle button on circuit board to open both gates.
Then once again press the button to close the gates and
verify the closed limits are set properly. If the gates did not
reach the desired closed limits, proceed to step 8.
Step 8
CLEARING THE CLOSED LIMIT SETTINGS:
a) Return the gates to the fully open position.
b) Set Block 2, DIP switch #6 to the OFF position.
c) Press and hold the SET LIMIT button until two audible
beeps are heard.Two audible beeps will verify the closed
limit setting is now cleared.
d) Set Block 2, DIP switch #6 to the ON position.
e) Press and hold the SET LIMIT button until two audible
beeps are heard. Two audible beeps will verify the closed
limit setting is now cleared.
Repeat steps 1 – 7 to program the gates “closed limit
setting”.
24
Page 25
PUSH-TO-OPEN LIMIT SETTING
PUSHTOOPEN LIMIT SETTING
(Open Gate to Outside)
Single Gate Installations
Step 1
Make sure the gate is in the fully closed position.
Ensure power switch is in the ON position.
Step 2
Verify Block 2, DIP Switch #1 is in OFF position and Block 2,
DIP switch 2 is in the ON position.
Press the cycle button on circuit board and the gate will
begin to open. Stop the gate using the cycle button when
the desired limit has been reached.
Step 3
Press and hold the “SET LIMIT” button until one audible
beep is heard to acquire the open limit setting. The STATUS
light will turn on immediately upon pressing the SET LIMIT
button. The STATUS light will turn o and an audible beep
will verify the open limit is now set.
Figure 29
Step 4
Press cycle button on circuit board to return the gate to the
fully closed position.
Step 5
Again, using the cycle button open the gate to verify it
meets the desired location. If the gate did NOT reach the
desired open limit, proceed to step 6.
Step 6
CLEARING THE OPEN LIMIT SETTING:
a) Return the gate to the fully closed position.
b) Press and hold the SET LIMIT button until two audible
beeps are heard.
c) Two audible beeps will verify the open limit setting is
now cleared.
Repeat steps 1 – 5 to program the gates “open limit
setting”.
WARNING: Do not use hand held
transmitters to program primary
and secondary limits. Only the
cycle button should be used until
nal set up is complete to avoid
damage to actuators and voiding
warranty.
25
Page 26
PUSH-TO-OPEN LIMIT SETTING
Dual Gate Installations
Step 1
Make sure both gates are in the fully closed position.
Verify Block 2, DIP Switch #1,2,3 & 6 are in the ON position,
Step 2
Ensure power switch is in the ON position. Press the cycle
button on the circuit board and the gates will begin to open.
Stop the gates using the cycle button when the desired limit
for the primary gate has been reached.
Step 3
Press and hold the “SET LIMIT” button until you hear one
beep to acquire the open limit setting (g. 29). The STATUS
light will turn on immediately upon pressing the SET LIMIT
button. The STATUS light will turn o and an audible beep
will verify the open limit is now set.
Step 4
Press cycle button on circuit board to return the gates to the
fully closed position.
Step 5
Again, press the cycle button on circuit board. The gates will
begin to open. The primary gate should stop at the open
limit position that was programmed in the previous steps.
The secondary gate will continue to open until you press the
cycle button.
Figure 30
Step 6 (setting secondary gate)
Set Block 2, DIP switch #6 to the ON position. Press and hold
the “SET LIMIT” button until you hear one beep to acquire
the open limit setting (g. 29). The STATUS light will turn
on immediately upon pressing the SET LIMIT button. The
STATUS light will turn o and an audible beep will verify the
open limit is now set.
Step 7
Press the cycle button on circuit board to close both gates.
Then once again press the button to open the gates and
verify the open limits are set properly. If the gates did not
reach the desired open limits, proceed to step 8.
Step 8
CLEARING THE OPEN LIMIT SETTINGS:
a) Return the gates to the fully closed position.
b) Set Block 2, DIP switch #6 to the OFF position.
c) Press and hold the SET LIMIT button until two audible
beeps are heard. Two audible beeps will verify the open
limit setting is now cleared.
d) Set Block 2, DIP switch #6 to the ON position.
e) Press and hold the SET LIMIT button for until two audible
beeps are heard. Two audible beeps will verify the open
limit setting is now cleared.
Repeat steps 1 – 7 to program the gates “open limit setting”.
26
Page 27
OBSTRUCTION SENSITIVITY SET UP
OBSTRUCTION SENSITIVITY SET UP
IMPORTANT: For safety reasons the obstruction setting or
stall force on the Polaris Automatic Gate Operator control
board comes from the factory set at minimum,(turned all
the way counter-clockwise). In many gate installations, this
setting will need to be adjusted to overcome the weight and
size of the gates.
The STALL FORCE potentiometer on the circuit board
controls the obstruction sensitivity (or the amount of
force the operator will apply to an obstruction) before
it automatically stops and reverses direction of the gate.
Adjust the sensitivity beginning at the factory default
counter-clockwise position. Continue to incrementally
increase the force until the gate can open and close
without obstructing under its own weight.
NOTE: The stall force may need to be increased in cold
weather due to increased resistance from gate hinges.
NOTE: The OBSTR LED will light to indicate an
obstruction is sensed.
Figure 31
Obstruction
Potentiometer
27
Page 28
PRIMARY/SECONDARY GATE
MOVEMENT
For dual gate installations the timing of the gates
opening and closing can be adjusted. To set a dual
gate installation for both gates to open and close
simultaneously, set the DIP switches as follows.
Block 2, DIP 1 – ON position
Block 2, DIP 4 – OFF position
If it is desired to have one gate open and close prior to
the other, this can be accomplished by adjusting the DIP
switch settings.
Block 2, DIP 1 – ON position
Block 2, DIP 4 – ON position
Now determine which gate is desired to open rst and
close second. Another DIP switch adjustment is required
to set this.
PRIMARY/SECONDARY GATE MOVEMENT
For primary gate operator (wired to operator 1
terminals) to open rst and close second:
Block 2, DIP 5 – OFF position
For secondary gate operator (wired to operator 2
terminals) to open rst and close second:
Block 2, DIP 5 – ON position
The delay in opening and closing is always set for two
seconds.
Control Box Cover
Once you have programmed your remote/keypad, you
can then install the cover of the control box. Use ve #10
x 3/4” screws to secure the cover to the control box.
28
Page 29
TRANSMITTER/RECEIVER
TRANSMITTER/RECEIVER
NOTE: All Polaris Automatic Gate Operator transmitters use a
standard code set at the factory. It is recommended that this
code is re-set for safety and security before programming
receiver.
Step 1
Remove the battery access cover on the transmitter.
When the cover is o, you will see the battery and the
DIP switches.
Step 2
The DIP switch block contains 10 small switches.
Using a small screwdriver or pen, move any switch or
combination of the switches to either the open or closed
position.
NOTE: Do not set the switches to all open or all closed.
Step 3
Locate the LEARN CODE button on the circuit board in
the control box.
Figure 25
DIP switches
Transmitter
Step 4
Press and hold the LEARN CODE button for at least three
seconds, but no more than ve seconds. Upon release,
the CHARGING LED will light, the STATUS LED will stop
blinking, and an audible beep will occur verifying the
circuit board is in the learn code mode.
Step 5
Press and hold the transmitter button until the
CHARGING LED turns o, the STATUS light blinks, and
an audible beep occurs. Release the transmitter button.
The transmitter code is now set.
Step 6
Replace the battery access cover on the transmitter.
Step 7
Verify the transmitter is operational by pressing the
transmitter button. The RADIO RECEIVER LED will light and
the gate will move if the setting is correct.
If the gate does not move, repeat the process starting
with step 4.
Figure 26
NOTE: The control box circuit board can learn and hold
up to 10 dierent codes.
NOTE: To clear all codes, press and hold the LEARN
CODE button for 10 seconds. Two audible beeps verify
LEARN CODE has been cleared.
29
Page 30
Photo
Beams
Vehicle
Sensor
ACCESSORY HOOK UP DIAGRAM
Loop Detectors
Receiver
Edge Sensors
3-Button
Fire Box
When using Automatic Gate Lock , power
is supplied from the control board to
unlatch the lock. Connect Gate Lock as
shown and add jumper (A).
When using Magnetic Gate Lock , power
is supplied from an external source.
Remove jumper (A) and connect power
source (B) and Magnetic Lock as shown.
Push Button
1
2
Figure 32
ACCESSORY HOOK UP DIAGRAM
Warning Light
12 Volt Low Power
Solar Panel
30
Page 31
ACCESSORY HOOK UP DIAGRAM
Telephone Entry System
3- Button Station
Accessory Connections Strip
Fire Access Control
Keyswitch Control
Magnetic Lock- #2 see page 30.
Solenoid Lock- #1 see page 30.
31
Page 32
Wired Keypad
Photo Eye Beams
ACCESSORY HOOK UP DIAGRAM
Victory PB-1200 Photo Eye Beams
External Radio Receiver
32
Page 33
EXIT WAND HOOK UP DIAGRAM
33
Page 34
PHOTO EYE HOOK UP DIAGRAM
34
Page 35
PHOTO EYE HOOK UP DIAGRAM
35
Page 36
EMERGENCY DISCONNECT
EMERGENCY DISCONNECT
CAUTION: The gate will move freely and uncontrolled
when the gate operator is removed from the gate. ONLY
disconnect the gate operator when the control box power
switch is OFF and the gate is NOT moving.
Step 1
Turn control box power switch to the OFF position.
Figure 33
Step 2
Remove clevis pin clip and clevis pin from the front and
rear mounting points.
Step 3
Remove the gate operator from the mount.
NOTE: The gate can be opened and closed manually when
the gate operator is disconnected.
Warning: Do not allow operator to hang freely when
disconnected from the gate. This can cause damage to the
operator and will void the warranty.
Travel Speed: 16 seconds for 90° (opening under normal
conditions and normal load)
POLARIS 500/502
Capacity
Stroke Length19 inches
Minimum Gate Length60 inches
Electrical Specications
Voltage Ratings:
Powered by a 24 v VDC motor
18 VAC transformer: 18.0 to 22.0 VAC
12 V Battery: 12.0 to 13.5 VDC 7.2Ah
Charging Circuit: 12.0 to 14.8 VDC
The gate(s) stops or reverses before reaching the
desired position.
1. Verify the gate frame is not encountering an
obstruction and the gate hinges are not binding.
2. If the OBSTR LED is lit, the stall force may be set too
sensitive. Increase the stall force by turning the STALL
FORCE potentiometer clockwise 1/8 turn. Operate the
gate again to see if the problem still exists. If the problem
still exists increase the stall force again and retry. If the
problem still exists proceed to step 3.
CAUTION: Increasing the stall force reduces obstruction
protection.
3. Reset the operator by turning the power o for ve
seconds. Turn the power back on and press the CYCLE
button and allow the operators to fully retract. Try
operating the gate again to see if the problem still
exists. If the gate stops before reaching the desired
position, clear and redene the limit settings as
described earlier in the manual.
4. Check for any loose or incorrect connections.
5. If steps 1–4 did not solve the problem please call technical
support at 1-800-234-3952.
The gate will not operate using the
handheld transmitter.
1. Press transmitter button to verify LED on transmitter
illuminates. If not, replace 9V battery.
2. Observe RADIO RECEIVER LED on the control board and
verify it turns on when transmitter button is pressed.
If so, the transmitter is working correctly refer to
troubleshooting section “The Gate Will Not Operate.” If the
LED does not illuminate, proceed to step 3.
3. Refer to page 22 of manual “Transmitter/Receiver”
and relearn the transmitter code. If the problem still
exists proceed to step 4.
4. Verify RF Board Connection (page 20, g. 23). If
connections are correct, please call technical support.
The Gate Will Not Close Automatically
1. Make sure dip switch 1, block 1 is in the on position.
2. Adjust timer to preferred close time.
3. Gate must complete one full cycle before timer is
activated.
The gate(s) will not operate.
1. Verify power switch is on.
2. Verify the STATUS LED is blinking approximately once per
second. If not, check battery connections and both 4A and
15A fuses.
3. Verify SAFETY LOOP LED, SHADOW LOOP LED and
EXIT LOOP LED are not on. If any of these are on, try
disconnecting the corresponding device.
4. If using an AC power source, verify the 18VAC LED is
on.
5. Verify the 12V battery voltage. If below 12.3V, then replace
or recharge the battery.
6. Clear and redene limits as described earlier in the
manual.
7. Try the CYCLE button on the control board.
8. Verify all connections especially the actuators.
9. Verify FIRE BOX, PHOTO BEAMS, or EXIT WAND (if installed)
is not preventing gate movement.
The gate(s) are operating slowly.
1. This is usually due to low power. Check voltage on
batteries. If voltage is below 12.3V, allow time for batteries
to charge before operating gates. (if this is a solar
application and there has been a lack of sunlight, you
will need to charge batteries with a trickle charger before
operating your gate(s).)
The status light is ashing rapidly.
1. This is also most likely due to a power problem. Check
battery voltage and charge batteries if neccessary.
2. After batteries are fully charged, power down system for 5
seconds and turn back to on position.
There are no remaining inputs for 12vdc for my
accessories.
1. You may create a pigtail connection and connect more
than one accessory to a 12vdc input connector.
Can I adjust the actuator manually to t my gate?
1. No. The actuator must be installed in the fully retracted
position and connected to the gate attach bracket at
that point. Please refer to page 10 for a pull-to-open
application or page 12 for a push-to-open application.
40
Page 41
TROUBLESHOOTING/MAINTENANCE
TROUBLE SHOOTING
The 15 amp fuse is blown.
1. Check wiring from actuator arms to circuit board for loose
or cut connections.
2. Verify that all wiring is correct according to page 18.
3. Check for any overheating or singed wiring.
4. Call technical support at 1-800-234-3952.
The 4 amp fuse is blown.
1. Check wiring from transformer to circuit board.
2. Check for any loose or incorrect connections.
3. Check battery connections for any corrosion or loose
wires.
4. After replacing fuse, verify that 18vac light is illuminated.
(this is not valid on a solar powered system.)
5. Call technical support if fuse blows again.
How do I reset the limits on my gate(s)?
1. Make sure you start with both arms in the fully retracted
position.
2. Clear the limits on both arms by pressing the set limit
button and holding it in until it beeps twice. Set dip
switch 6 in the opposite position and press set limit again
until it beeps twice. You have now cleared the limits for
both operators.
3. Dip switch number 6 dictates which gate is being aected
by the set limit button, whether setting or clearing the
limit. If dip switch 6 is in the up position, it will set or
clear the limit for the secondary operator. If it’s in the
down position it will set ot clear the limit for the primary
operator.
4. Once limits have been cleared, cycle the gates to (closepull to open) or (open- push to open) and stop the gates
using the cycle button when a gate gets to the desired
closed/open position. Once this occurs set the limit for
that gate by pressing the set limit button until it beeps
once. (make sure dip switch 6 is set appropriately) Cycle
the gates back to the open/closed position.
5. With the gates in the open/closed position, cycle gates to
close/open once again. This time stop the gates when the
other gate gets to the desired stop location. Once that is
accomplished, set the limit for that gate by setting the dip
switch 6 correctly nad pressing the set limit button until it
beeps once.
MAINTENANCE
Preventive Maintenance
• Using a clean, dry cloth, wipe the gate operator shaft,
and then apply a silicone spray. The silicone spray will
reduce friction in extreme temperature ranges and
help the gate operator operate smoothly. This should
be repeated every 4–6 weeks. If needed, spray a small
amount of silicone lubricant into tiny pinhole found on
shaft of actuator with actuator in extended position.
• Check the gate hinges to make sure gate is swinging
smoothly and freely. Grease hinges if needed.
• Check batteries occassionally for corrosion and clean
leads if necessary. Check voltage occassionally.
• In some cold weather climates it is recommended to
purchase battery heaters to ensure that your batteries
maintain a charge throughout cold weather months.
In this case, battery heaters need to be unplugged
during spring, summer and fall months to prevent
overheating.
1. Refer to the DIP switch settings on your handheld remote and take
notes on the chart below which switches are in the “On” or “Closed”
positions. You must have at least 1 of the 10 switches closed.
2. Press the Radio Learn button twice. The light at the top of the Keypad will illuminate and stay lit.
3. Press the numbers that respresent the closed switches on the
remote slowly and rmly (i.e. if switches 2,4, and 6 are closed, enter
246. For switch position 10, use the 0 key.”
4. Press the Radio Learn button once.
5. To test if you have properly programmed in the Radio Code, enter
the factory set PIN (1-2-3-4). The Gate should activate.
Digital Type Switches
If the at side or the side you push down is toward
the number, then the switch is on.
Write the “ON” numbers of your RADIO CODE in the boxes shown
below at this time. A “RADIO CODE” with ALL positions open
(OFF) or ALL jumper wires clipped can NOT be used.
Please refer to instructions provided with the wireless keypad for programming of
master and secondary pin numbers.
42
Page 43
LIST OF ACCESSORIES
LIST OF ACCESSORIES
Solar Powered Battery Charger (10-Watt: RSP10; 20-Watt: RSP20)
The solar panel charges the 12 volt battery when AC power is not available.
One-Button Transmitter. The transmitter works as an input device allowing the user to open or close the
gate from a remote location. It has a range up to 300 feet.
Two-Button Transmitter. The two-button transmitter provides the capability to remotely operate two
separate devices such as two gates, or a gate and a garage door opener. It has a range up to 300 feet.
Mini-transmitter. The mini-transmitter ts on a keychain and allows the user to open or close the gate from
a remote location. It has a range up to 300 feet.
Keypad. The keypad allows for entry by authorized guests informed of the pre-set code. Entering the correct
code causes the gate to open or close. The access code can be easily modied.
Pin Lock. The pin lock replaces the clevis pin when mounting the gate operator to the brackets. It helps to
prevent theft of the gate operator from the gate, while allowing quick release of the operator.
In-Ground Vehicle Sensor. The vehicle sensor is buried near the gate and senses a vehicle that passes within
its 12-foot range. Once detected, the gate opens automatically.
Solenoid Gate Lock. The automatic gate lock provides an additional level of security for the property. When
the gate swings shut, the gate lock closes, securing the gate in the closed position. The gate lock is powered
from the control box of the gate operator. The locking mechanism is a mechanical latch.
Magnetic Gate Lock. The automatic gate lock provides an additional level of security for the property. When
the gate swings shut, the gate lock closes, securing the gate in the closed position. The gate lock is powered
from an external AC power source. The locking mechanism is magnetic.
Push-to-Open Bracket. This bracket is necessary for push-to-open installations.
Replacement Battery. Standard 12 volt, 7.2 amp-hour, maintenance free battery.
43
Page 44
WARRANTY
You may obtain additional copies of this manual from our web site at
www.polarisgate.com, or contact Polaris Gate Operators at: 608 Tierra
Montana Lp, Bernalillo NM 87004, 800-234-3952.
Two Year Limited Warranty
WARRANTY
5) Prepay the freight and insure the defective Product or Product part
against shipping damage. Note that defective Products or Product
parts shipped freight collect will not be accepted.
6) Ship the carton to: Polaris Gate Operators, 608 Tierra Montana Lp,
Bernalillo, NM 87004.
Limited Warranty Coverage
If your Polaris Gate Operator (sometimes also referred to as the
“Product”) does not work properly because of a defect in materials or
workmanship, Polaris Gate Operators will, for the length of the period
indicated below, which starts with the date of the original purchase by
the rst non-consumer purchaser (the “Limited Warranty period”), at its
option either (a) repair your Product with new or refurbished parts, or
(b) replace it with a new or a refurbished Product. The decision to repair
or replace will be made by Polaris Gate Operators.
Parts Labor
Two (2) Years Two (2) Years
During the “Labor” Limited Warranty period there will be no charge
for labor. (Note: labor applies only to the repair of the Product at an
Authorized Repair Center. It does not apply to removal or installation
of the Product any purchaser’s premises). During the “Parts” Limited
Warranty period, there will be no charge for parts.
You must ship your Polaris Gate Operator to Polaris Gate Operators
during the applicable Limited Warranty period. This Limited Warranty
excludes both parts and labor for batteries, antennas, and cosmetic
parts (such as the Product housing). This Limited Warranty only applies
to Products purchased in the United States. This Limited Warranty is
extended only to the original non-consumer purchaser (“you” or “your”)
of a new Product that was not sold “as is”.
Limited Warranty Service
For assistance in the continental U.S.A. in obtaining the benet of
the Limited Warranty please carefully follow these steps:
1) Complete carefully all troubleshooting procedures in the
Maintenance and Troubleshooting Guide in this Manual.
2) If you are still unable to solve the problem, contact Polaris Gate
Operators customer service at 1-800-234-3952. Please have the model
and serial number of the Product available to give to the customer
service representative. The customer service representative will provide
further assistance or authorize repair or replacement, as appropriate.
3) If repair or replacement is appropriate you will be given a return
authorization number (RMA#). This RMA# must be visible on all
documents and packages returned to Polaris Gate Operators.
4) Carefully pack the defective Product or Product part in a sturdy
shipping carton, include (i) a letter detailing the complaint, (ii)
a daytime phone number where you can be reached, (iii) your
name and address for any return, (iv) your sales receipt/proof
of purchase, and (v) the RMA# on all correspondence and the
shipping carton.
IF REPAIR OR REPLACEMENT IS NEEDED DURING THE LIMITED
WARRANTY PERIOD, YOU WILL BE REQUIRED TO FURNISH
A SALES RECEIPT/PROOF OF PURCHASE INDICATING DATE
OF PURCHASE, AMOUNT PAID AND PLACE OF PURCHASE.
YOU WILL BE CHARGED FOR THE REPAIR OF ANY PRODUCT
OR PRODUCT PART RECEIVED WITHOUT SUCH PROOF
OF PURCHASE OR FOR REPAIRS REQUESTED AFTER THE
APPLICABLE LIMITED WARRANTY PERIOD.
Limited Warranty Limitations and Exclusions
This Limited Warranty ONLY COVERS failures due to defects in
materials or workmanship, and DOES NOT COVER normal wear and
tear or cosmetic damage. The Limited Warranty ALSO DOES NOT
COVER damages which occurred in shipment, or failures which are
caused by products not supplied by Polaris Gate Operators, or failures
which result from accidents, misuse, abuse, neglect, mishandling,
misapplication, modications or alterations, faulty installation,
connection to an improper power source, set-up adjustments,
misadjustment of controls, improper maintenance, power line surges,
damage from acts of God such as lightning, wind, re, ood or insects,
introduction of sand, humidity or liquids, commercial or rental use or
service by anyone other than an Authorized Repair Center.
THERE ARE NO EXPRESS WARRANTIES EXCEPT AS STATED UNDER
“LIMITED WARRANT Y COVERAGE”. POLARIS GATE OPERATORS IS NOT
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING
FROM THE USE OF THE PRODUCT, OR ARISING OUT OF ANY BREACH
OF THIS LIMITED WARRANTY. (As examples, this excludes damages
for lost time, lost calls or messages, cost of having someone remove
or re-install an installed Product or Product part, travel to and from
an Authorized Repair Center, etc. The examples listed are not an
exhaustive or exclusive list, but are for illustration only). ALL EXPRESS
AND IMPLIED WARRANTIES, INCLUDING ANY IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED TO THE PERIOD OF THE LIMITED WARRANTY.
Some States do not allow the exclusion or limitation of incidental
or consequential damages, so the above limitation or exclusion
may not apply to you.
Some States do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.
This warranty gives you specic legal rights, and you may also
have other rights which vary from State to State.
PARTS AND SERVICES WHICH ARE NOT EXPRESSLY COVERED BY THIS
LIMITED WARRANTY ARE YOUR RESPONSIBILITY.
44
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.