Polaris 500 XC SP User Manual
OWNER’S MANUAL SUPPLEMENT
2002 500 XC SP
PN 9916740
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style Edge
Rider Capacity 1
Coolant Capacity (qts) 4
Chaincase Oil Capacity (oz.) 11
DryWeight (Est.) 484
Fuel Tank capacity (Gallons) 11 .8
Height (in.) 46 or 48
Length (in.) 113
Oil Capacity (Quarts) 4
Ski Center Distance (in.) 42.5
Width (in.) 48
Brake Type Hydraulic
Drive Clutch Center Distance 11.5”
Clutch Type P-85
Track Length 121
Track Width 15
Drive Chain Length 74
Reverse Transmission Optional
Sprocket Ratio 22:40
Features
Electric Fuel Gauge Optional
Electric Start Optional
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer std
Wear Strips Coolers
Suspension
Front Type Edge
IFS Shock Type Alum IFP
Rear Type Improved Travel
Type
Front Track Shock Arvin IFP
Rear Track Shock (2 Options) Position Sen or
Resevoir Shock
with Adjustable
Compression
Engine and Cooling
Engine Model Number S2195-5044PL5C
Alternator Output 280
Bore x Stroke (mm) 70.5 x 64
Displacement 500
Carburetor/Throttle Body 1 rack Mikuni
Carburetor Model TM38
Main Jet 400
Pilot Jet 40
Jet Needle 9DFH7-60-3
Needle Jet P6
Cutaway 1.5
Fuel Screw 1.5
Idle RPM +/--200 1500
Cooling Liquid
Cylinders 2
Ignition Timing _BTDC @ RPM 26_ / 3250
Ignition Type Digital
Oil Injection VES
Spark Plug Champion
RN57YCC
Spark Plug Gap (mm / in.) .70/.025
Fuel Requirement 87 Min non-oxy-
genated
Carburetor Jetting Clutching Chart
Altitud
e
Below
-30_F
Below
-34_C
420
#4
400
#3
380
#3
350
#3
330
#3
310
#2
Altitude
Meters
(Feet)
AMBIENT
TEMPERA-
TURE
0-600
(0-2000)
600-1200
(2000--4000)
1200--1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
PN 9916740 Rev 02 3/01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
410
#3
380
#3
360
#3
340
#3
310
#2
290
#2
-10_ to
+10_F
-23_ to
-12_C
390
#3
370
#3
340
#3
320
#2
300
#2
270
#2
+10_ to
+30_F
-12_ to
-1_C
380
#3
350
#3
330
#2
310
#2
280
#2
260
#2
+3Μ_ to
+50_ F
-1_ to
+10_C
360
#3
340
#2
310
#2
290
#2
270
#2
240
#2
Above
+50_F
Above
+10_C
340
#2
320
#2
300
#2
270
#2
250
#2
230
#2
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Weight
Clutch
Spring
10-54 Dk
White
10-AL Dk
White
10M Dk
White
10B Dk
White
Drive
Blue/
Blue/
Blue/
Blue/
Driven
Clutch
Spring
silver/
Blue
silver/
Blue
silver/
Blue
silver/
Blue
Driv-
Chaincase
en
Geariang
Helix
R-8#222-40
74p Hyvo
R-8#322-40
74p Hyvo
R-8#321-40
74p Hyvo
R-8#321-40
74p Hyvo
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