Polaris 500 Classic Touring User Manual
OWNER’S MANUAL SUPPLEMENT
2002 500 Classic Touring
PN 9916750
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style Gen2
Rider Capacity 2
Coolant Capacity (qts) 3
Chaincase Oil Capacity (oz.) 9
DryWeight (Est.) 559
Fuel Tank capacity (Gallons) 11.8
Height (in.) 49.5
Length (in.) 114
Oil Capacity (Quarts) 3
Ski Center Distance (in.) 42.5
Width (in.) 48
Brake Type Hydraulic
Drive Clutch Center Distance 12”
Clutch Type P--85
Track Length 133.5
Track Width 15
Drive Chain Length 66
Reverse Transmission Standard
Features
Sprocket Ratio 19:40
Electric Fuel Gauge Standard
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer opt
Wear Strips .75 acc
Hood Color Solar Red
Suspension
Front Type Indy Xtra
IFS Shock Type Sel
Rear Type Xtra--12, 133.5
Front Track Shock Sel
Rear Track Shock Sel
Engine and Cooling
Engine Model Number EC50PL242
Alternator Output 200 watt
Bore x Stroke (mm) 72 X 60
Displacement 488 CC
Carburetor/Throttle Body 2 Mikuni
Carburetor Model TM 38
Main Jet 340
Pilot Jet 40
Jet Needle / Clip Position 9DFY1--54 / 2
Needle Jet P-- 2 (825)
Cutaway 2.0
Fuel Screw 1.5 Turns
Idle RPM +/--200 1600
Cooling Liquid
Cylinders 2
Ignition Timing _BTDC @ RPM 28_ @ 3000
Ignition Type CDI
Oil Injection Polaris Blue
Spark Plug Champion RN3C
Spark Plug Gap 0.70/.028
Fuel Requirement 87Oct.NonOxy .or
89 Oct.Oxy.
Carburetor Jetting Clutching Chart
Below
-30_F
Below
-34_C
360
#2
340
#2
320
#2
300
#2
280
#2
260
#2
Altitude
Meters
(Feet)
AMBIENT
TEMPERA-
TURE
0-600
(0-2000)
600-1200
(2000--4000)
1200--1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
PN 9916750 Rev 01 2/01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
350
#2
330
#2
310
#2
290
#2
270
#2
250
#1
-10_ to
+10_F
-23_ to
-12_C
330
#2
310
#2
290
#2
270
#2
250
#2
230
#1
+10_ to
+30_F
-12_ to
-1_C
320
#2
300
#2
280
#2
260
#2
240
#1
220
#1
+3Μ_ to
+50_ F
-1_ to
+10_C
310
#2
290
#2
270
#2
250
#1
230
#1
210
#1
Above
+50_F
Above
+10_C
290
#2
270
#2
250
#1
230
#1
210
#1
190
#1
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Weight
10M5
Bushed
10M
Blue
Bushed
10M
White
Bushed
10M
Red
Bushed
Drive
Driven
Driv-
Clutch
Clutch
Spring
Spring
Gold Black 34_#219:40
Gold Black 34_#219:40
Dk
Black 34_#219:40
Blue /
White
Dk
Black 34_#219:40
Blue /
White
en
Helix
Chaincase
Geariang
66 Pitch
66 Pitch
66 Pitch
66 Pitch
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