Owner's Manual Supplement
500 Classic F/O2004
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
Capacities and Dimensions
Suspension
Body Style
Rider Capacity
Coolant Capacity (qts)
Chaincase Oil Capacity (oz.)
DryWeight (Est.)
Fuel Tank capacity (Gallons)
Gearcase Oil Capacity (oz.)
Height (in.)
Length (in.)
Oil Capacity (Quarts)
Ski Center Distance (in.)
Compressed Width (in.)
Brake Type
Drive Clutch Center Distance
Drive Belt P/N
Clutch Type
Track Length (inches)
Track Width (inches)
Reverse Transmission
Features
Electric Fuel Gauge
Electric Start
Low Oil Light
Parking Brake
Speedometer
Tachometer
Wear Strips
Carburetor Jetting
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3700
(10000-12000)
Below -30°F
Below -34°C
390
#4
370
#3
350
#3
320
#3
300
#3
280
#2
-30° to -10°F
-34° to -23°C
370
#3
350
#3
330
#3
310
#3
290
#2
270
#2
EDGE
1
5
12
471.1
11.8
n/a
48
113
3.25
42.5
48
Hydraulic
11.5"
3211078
P-85
121
15
Standard
-10° to +10°F
-23° to -12°C
360
#3
340
#2
320
#2
300
#2
270
#2
250
#1
Standard
Standard
Standard
Standard
Std 5 Inch Wht/Blk
Accessory
Coolers
+10° to +30°F
-12° to -1°C
360
#2
320
#2
300
#2
280
#2
260
#1
240
#1
+30° to +50°F
-1 to +10°C
340
#2
310
#2
290
#2
270
#1
240
#1
220
#1
Front Type
IFS Shock Type
Rear Type
Front Track Shock
Rear Track Shock
Engine Model Number
Alternator Output (watts)
Bore x Stroke (mm)
Displacement (cc)
Carburetor/Throttle Body
Carburetor Model
Main Jet
Pilot Jet
Jet Needle / Clip Position
Needle Jet
Cutaway
Throttle Gap Under CA (mm)
Fuel Screw
Air Screw
Pilot Air Jet
Idle RPM +/-200
Cooling
Cylinders
Ignition Timing °BTDC @ RPM
Ignition Type
Oil Injection
Spark Plug
Spark Plug Gap (mm / in.)
Minimum Fuel Requirement
Above +50°F
Above +10°C
Clutching Chart
320
#2
300
270
250
230
210
Altitude
#2
#1
#1
#1
#1
Meters
(Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-
12000)
Edge
Sel
M-10
M-10 Ace, Elec
Fox IFP
Fox IFP w/Res
Engine and Cooling
EC50PL214
200 Watt
72 X 60
488 CC
2
Mikuni
TM38
360
40
9DFY1-54 / 2
P-2 (825)
2.0
2.0 mm / .078"
1.5 Turns
N/A
0.9
1600
Liquid
2
26° @ 3000
Analog
Polaris Blue
Champion RN3C
0.70/.028
87Oct.NonOxy.or 89 Oct.Oxy.
Drive Clutch Driven Clutch
Shift
Weight
10M5 Gold Black 36°
10M Blue
Bushed
10M
White
Bushed
10M Red
Bushed
Clutch
Spring
Gold Black 36°
Dark Blue/
White
Dark Blue/
White
Clutch Spring Driven
Black 36°
Black 36°
Helix
#2
#2
#2
#2
Chaincase
Gearing/
Pitch
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
21-40 HYVO
74P
9918402 Rev 01 05/03PN Printed in the U.S.A.