Polaris 500 Classic User Manual
OWNER’S MANUAL SUPPLEMENT
2002 500 CLASSIC
PN 9916719
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style EDGE
Rider Capacity 1
Coolant Capacity (qts) 4
Chaincase Oil Capacity (oz.) 11
DryWeight (Est.) 488
Fuel Tank capacity (Gallons) 11 .8
Height (in.) 48
Length (in.) 113
Oil Capacity (Quarts) 4
Ski Center Distance (in.) 42.5
Width (in.) 48
Brake Type Hydraulic
Drive Clutch Center Distance 11.5
Clutch Type P-85
Track Length 121
Track Width 15
Drive Chain Length 74
Reverse Transmission Standard
Sprocket Ratio 21:40
Features
Electric Fuel Gauge Standard
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer Optional
Wear Strips Std
Easy Throttle N/A
Hood Color Sonic Blue
Engine and Cooling
Engine Model Number EC50PL212
Alternator Output 200 watt
Bore x Stroke (mm) 72 X 60
Displacement 488 CC, 2 Cyl
Carburetor/Throttle Body 2 Mikuni
Carburetor Model TM38
Main Jet 340
Pilot Jet 40
Jet Needle / Clip Position 9DFY1-54 / 2
Needle Jet P-2 (825)
Cutaway 2.0
Fuel Screw 1.5 Turns
Air Screw N/A
Idle RPM +/-200 1600
Cooling Liquid
Cylinders 2
Ignition Timing _BTDC @ RPM 28_ @ 3000
Ignition Type Analog
Oil Injection Polaris Blue
Spark Plug Champion RN3C
Suspension
Front Type Edge
IFS Shock Type Nitrex
Rear Type Improved Travel
Type
Front Track Shock Nit Cell
Rear Track Shock Position Sen
Carburetor Jetting Clutching Chart
Below
-30_F
Below
-34_C
370
#3
350
#3
330
#3
310
#3
290
#3
270
#2
Altitude
Meters
(Feet)
AMBIENT
TEMPERA-
TURE
0-600
(0-2000)
600-1200
(2000--4000)
1200--1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
PN 9916719 Rev 01 /01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
360
#3
340
#2
320
#2
300
#2
280
#2
260
#1
-10_ to
+10_F
-23_ to
-12_C
350
#2
330
#2
310
#2
280
#2
260
#2
240
#1
+10_ to
+30_F
-12_ to
-1_C
330
#2
310
#2
290
#2
270
#2
250
#1
230
#1
+3Μ_ to
+50_ F
-1_ to
+10_C
320
#2
300
#2
280
#2
260
#1
240
#1
220
#1
Above
+50_F
Above
+10_C
310
#2
280
#2
260
#1
240
#1
220
#1
200
#1
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Drive
Driven
Driv-
Weight
Clutch
Clutch
Spring
Spring
10M5 Gold Black 34_#221-40
10M
Gold Black 34_#221-40
Blue
Bushed
10M
Dark
White
Bushed
10M
Red
Bushed
Black 34_#221-40
Blue /
White
Dark
Black 34_#221-40
Blue /
White
en
Helix
Chaincase
Geariang
HYVO 74P
HYVO 74P
HYVO 74P
HYVO 74P
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