Polaris 2883116 User Manual

Page 1
REAR DOOR PANEL SPEAKER KIT
P/N 2883116

APPLICATION

Verify accessory fitment at Polaris.com.

BEFORE YOU BEGIN

Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.

KIT CONTENTS

This kit contains parts for installation of the REAR door panel speakers only. Prior installation of the following additional kits is also required (sold separately):
• Amplifier Kit, PN 2882122
• Front Door Panel Speaker Kit, PN 2881989
This Kit includes:
REF
1 1 Speaker Assembly, LH (includes items 2–4) 2636792
2 1 . Speaker, Woofer 4016257
3 1 . Crossover 4016382
4 1 . Speaker, Tweeter 4016381
QTY PART DESCRIPTION
Instr 9928521 Rev 01 2017-07 Page 1 of 8
PART NUMBER
Page 2
REF
5 1 Speaker Assembly, RH (includes items 6–8) 2636793
6 1 . Speaker, Woofer (not shown) 4016257
7 1 . Crossover (not shown) 4016382
8 1 . Speaker, Tweeter (not shown) 4016381
QTY PART DESCRIPTION
PART NUMBER
9 1
1
10 1
1
11 25 Cable Tie (not shown)
1 Instructions 9928521
Harness, Splitter, LH (white wires) (not shown) Harness, Splitter, RH (gray wires) (not shown)
Harness, Speaker, LH (white wires) (not shown) Harness, Speaker, RH (gray wires) (not shown)
-
-
-
-
-

TOOLS REQUIRED

• Safety Glasses
• Pliers, Push Pin Rivet
• Pliers, Side Cutting
• Screwdriver Set, Torx
®

IMPORTANT

Your Rear Door Panel Speaker Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

ASSEMBLY TIME

Approximately 55 minutes
NOTE
Additional time may be required to accommodate
other accessories.
Instr 9928521 Rev 01 2017-07 Page 2 of 8
Page 3

HARNESS DETAIL

NOTE
LH and RH harnesses identical except for wire color: LH harnesses have white wires; RH harnesses have gray
wires.
SPLITTER HARNESSES
REF
9A Connector, Amplifier
9B* Connector, Speaker, Front
9C* Connector, Speaker, Rear
PART DESCRIPTION
oo
:
WIRE COLOR
-
-
-
PIN QTY/ GENDER
2 male Door Panel Speaker Amplifier Kit
2 female Door Panel Speaker Kit PN
2 female
CONNECTS TO
PN 2882122 (and bundle kits 2882246, 2882208) or equivalent; kits sold separately. See Step 5 for detail.
2881989 (and bundle kits 2882246, 2882208) or equivalent; kits sold separately. See Step 5 for detail.
Speaker harness 10A
, connector
a
* Connectors 9B and 9C are electrically and physically identical. The same signal is sent to front and rear speakers.
SPEAKER HARNESSES
REF
10A Connector, Splitter/Amp
10B Connector, Speaker
PART DESCRIPTION
aa
:
WIRE COLOR
-
-
PIN QTY/ GENDER
2 male
2 female
CONNECTS TO
Splitter harness
Speaker assembly
o
, connector 9C
qort
Instr 9928521 Rev 01 2017-07 Page 3 of 8
Page 4

INSTALLATION INSTRUCTIONS

1. Shift vehicle transmission into “PARK”. Turn key to “OFF” position and remove from vehicle.
2. Remove left rear passenger seat and disconnect black negative (-) cable from battery.
3. Gain access. a. Remove hood.
b. Remove three remaining seats.
c. Remove engine access panel (located
between rear seats).
d. Remove windshield (if installed).
e. Remove two screws
dash panel, then carefully pull panel rearward, disengaging seven retaining clips screws.
If necessary for access, label and disconnect other electrical harnesses from control panel.
securing front of upper
A
. Retain
B
f. Remove center floor console.
i. Remove five push pin rivets
screws console, pushing boots for gear shift and seat belt through console openings. Retain rivets and screws.
ii. Remove four push pin rivetsEand two
screws console, pushing boots for gear shift and seat belt through console openings. Disconnect RH side auxiliary power port (if installed). Retain rivets and screws.
from front floor console. Remove
D
from rear floor console. Remove
F
C
and four
Instr 9928521 Rev 01 2017-07 Page 4 of 8
Page 5
4. Install speaker assemblies.
NOTE
LH side shown; RH side opposite.
a. Remove five screws
frame. Retain screws.
G
from inner side of door
c. Repeat Steps a. and b. for RH speaker
assembly
5. Install splitter harnesses.
t
.
NOTE
See previous section, HARNESS DETAIL, for
connector identification.
NOTE
Do NOT remove two screwsH; cutouts are provided
in speaker assembly for these screws.
b. Position speaker wires between lower rear
corner of speaker assembly door panel, then route towards lower hinge.
Install speaker assembly to door frame using five retained screws
G
.
and exterior
q
This step splits the left and right signals from the amplifier into left front/left rear, and right front/right rear. Connections will be WHITE to WHITE, and GRAY to GRAY.
LEFT SIDE
a. Disconnect existing LEFT front speaker
harness (WHITE wires) from corresponding amplifier connector existing RIGHT front speaker harness (GRAY wires) at this time.
. Do not disconnect
K
NOTE
Speaker wires should NOT be routed through
opening
; opening is for installation of Lower Door
J
Insert Kit, PN 2879942 (sold separately).
b. Join connector 9A on WHITE wire splitter
harness
c. Join connector 9B on WHITE wire splitter
harness (WHITE wires).
to amplifier connectorK.
o
to LEFT front speaker harness
o
NOTE
Connectors 9B and 9C are electrically and physically
identical. The same signal is sent to front and rear
speakers. It does not matter which is used.
Instr 9928521 Rev 01 2017-07 Page 5 of 8
Page 6
RIGHT SIDE
a. Disconnect existing RIGHT front speaker
harness (GRAY wires) from corresponding amplifier connector
b. Join connector 9A on GRAY wire splitter
harness
c. Join connector 9B on GRAY wire splitter
harness (GRAY wires).
to amplifier connectorL.
o
to RIGHT front speaker harness
o
L
.
6. Install speaker harnesses.
NOTE
See previous section, HARNESS DETAIL, for
connector identification.
NOTE
RH side shown; LH side opposite.
a. Route wires from RIGHT REAR speaker
assembly into wheel well between vehicle frame and body panel. Ensure adequate wire slack exists (with door fully open), then secure wires to door and vehicle frame using two cable ties
to vehicle interior, then downward
t
s
.
NOTE
Both connectors 9C (white and gray) will be joined to
rear speaker harnesses
in next section.
a
b. Join speaker wires to connector 10B on GRAY
wire speaker harness vehicle frame using one cable tie side of connector.
, then secure to
a
s
on each
c. Route GRAY wire speaker harnessaforward
above engine mount vehicle centerline. Secure harness to existing vehicle routing clamp near engine mount using one cable tie
s
Instr 9928521 Rev 01 2017-07 Page 6 of 8
, then inboard towards
M
as shown in previous step.
Page 7
d. Continue routing GRAY wire speaker harness
inboard along existing vehicle routing, then
a
forward into center console. Secure harness to existing vehicle routing clamp using one cable
.
tie
s
NOTE
Same cable tie shown in two different views. First
view looking forward and inboard from right rear
wheel well; second view looking rearward and
downward through engine access panel.
f. Route both white and gray speaker harnesses
forward through center console, following
a
battery cables, then up into upper dash compartment to amplifier.
Secure speaker harnesses to battery cables using seven cable ties
s
.
NOTE
White harness routing shown; gray harness routing
similar.
e. Repeat Steps a. through d. for LH speaker
assembly
.
a
and WHITE wire speaker harness
q
Instr 9928521 Rev 01 2017-07 Page 7 of 8
Page 8
g. Connect speaker harnesses to splitter
harnesses: i. Connector 10A on WHITE wire speaker
harness splitter harness
ii. Connector 10A on GRAY wire speaker
harness splitter harness
to connector 9C on WHITE wire
a
.
o
to connector 9C on GRAY wire
a
.
o
h. Coil and secure excess harness length in
upper dash compartment using cable ties prevent contact with hot components, sharp edges, or moving parts.
7. Reconnect black negative (-) cable to battery and reinstall seat.
8. Restore access.

FEEDBACK FORM

A feedback form has been created for the installer to provide any comments, questions or concerns about the installation instructions. The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC.
s
FEEDBACK FORM
to
Instr 9928521 Rev 01 2017-07 Page 8 of 8
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