Polaris 2882750 Installation Instructions Manual

DASH AUDIO KIT
P/N 2882750
APPLICATION
Verify accessory fitment at Polaris.com.
BEFORE YOU BEGIN
Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
KIT CONTENTS
This Kit includes:
REF
1 1 Head Unit 2636729
2* 8 Screw, Torx
3 1 Speaker, Left Front Dash 2636831
4 2 Harness, Speaker 2414358
5
6 1 Speaker, Right Front Dash 2636832
7 1 Input, Auxiliary 2636834
8 1 Mast, Antenna, AM/FM 4014849
®
Button Head - M4.8 X 32
1 Harness, Power and Signal 2414402
Instr 9927916 Rev 02 2018-07 Page 1 of 11
PART NUMBER
-
REF
9 1 Ground Strap, Antenna, AM/FM 4017858
10 1 Base, Antenna, AM/FM 4016695
11 1 Harness, Antenna Signal (with boot) 2411489
12 1 Nut, Hex Flange - M5 X 0.8 7547437
Items marked (*) are included in Hardware Kit PN 2207078.
1 Instructions 9927916
PART NUMBER
TOOLS REQUIRED
• Safety Glasses
• Cutting Tool
• Drill
• Drill Bit: 1/8 inch (3 mm), 3/16 inch (5 mm), 1/4 inch (6 mm), 1/2 inch (12 mm)
• Hole Saw: 1 inch (25 mm)
• Pliers, Push Pin Rivet
• Ruler
• Screwdriver Set, Torx
• Socket Set, Metric
• Wrench Set, Metric
®
IMPORTANT
Your Dash Audio Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.
HARNESS DETAIL
HEAD UNITqq:
REF PART DESCRIPTION WIRE
COLOR
1A Connector, Head Unit
1B Connector, USB Black
Instr 9927916 Rev 02 2018-07 Page 2 of 11
-
PIN QTY/ GENDER
12 male
-
CONNECTS TO
Power and signal harness connector 5A
Auxiliary input
, connector 7A
u
t
,
REF
1C Connector, REMOTE ON Blue 1 male OPTIONAL: Dash Amp Kit (PN
PART DESCRIPTION
WIRE COLOR
PIN QTY/ GENDER
CONNECTS TO
2883408) and/or Subwoofer Kit (PN 2882890) (each sold separately)*
1D Connector, Antenna Signal
1E Connector, Speaker, Front (identified as
FRONT OUT)
1F Connector, Speaker, Rear (identified as
REAR OUT)
1G Connector, AUX 1 IN White 4 female
* Connecting BOTH Dash Amp Kit AND Subwoofer Kit requires remote splitter harness, included in Dash Amp Kit.
SPEAKER HARNESS
rr
:
-
Black 4 male OPTIONAL: Dash Amp Kit (PN
Brown 4 male OPTIONAL: Subwoofer Kit (PN
RF coaxial
Antenna harness 11A
2883408) (sold separately)
2882890) (sold separately)
Auxiliary input
, connector
s
, connector 7B
u
REF PART DESCRIPTION WIRE
COLOR
4A
4B Clip, Edge
4C Grommet
4D Terminal, Spade (3/16 inch), Speaker White
4E Terminal, Spade (1/8 inch), Speaker Black
Connector, Power and Signal Harness
-
- -
- -
PIN QTY/ GENDER
2 male
-
-
CONNECTS TO
Power and signal harness connectors 5E and 5H
Vehicle structure
Vehicle structure
Speaker terminal
Speaker terminal
eory
eory
, positive (+)
, negative (–)
t
,
Instr 9927916 Rev 02 2018-07 Page 3 of 11
POWER AND SIGNAL HARNESStt:
REF
5A Connector, Head Unit
5B Clip, Edge
5C Connector, Speaker, Right Rear
5D
5E Connector, Speaker, Left Front (identified
5F
5G Connector, Terminal Block
5H
* Or compatible kit.
PART DESCRIPTION
(identified as RH SPEAKER; taped to breakout; with cap)
Connector, Speaker, Left Rear (identified as LH SPEAKER; taped to breakout; with cap)
as LH SPEAKER)
Relay/Fuse Block
Connector, Speaker, Right Front (identified as RH SPEAKER)
WIRE COLOR
-
- -
-
-
-
- -
-
-
PIN QTY/ GENDER
12 female
2 female
2 female
2 female
3 female
2 female
CONNECTS TO
Head unit
Vehicle structure
OPTIONAL: Rear Roof Speaker Kit (PN 2882876) or Door Speaker Kit (PN 2882889)*
Speaker harness
Vehicle structure
Vehicle terminal block
Speaker harness
, connector 1A
q
, connector 4A
r
, connector 4A
r
Instr 9927916 Rev 02 2018-07 Page 4 of 11
AUXILIARY INPUTuu:
REF
7A Connector, USB
7B
ANTENNA HARNESS
PART DESCRIPTION
Connector, 3.5 mm Stereo
ss
WIRE COLOR
- -
-
:
PIN QTY/ GENDER
4 male
CONNECTS TO
Head unit
Head unit
, connector 1B
q
, connector 1G
q
REF
11A Connector, Antenna Signal
11B Connector, Antenna Base (with boot)
PART DESCRIPTION
Instr 9927916 Rev 02 2018-07 Page 5 of 11
WIRE COLOR
-
-
PIN QTY/ GENDER
RF coaxial
FIAMM
CONNECTS TO
Head unit
Antenna base
, connector 1D
q
a
INSTALLATION INSTRUCTIONS
1. Shift vehicle transmission into “PARK”. Turn
ignition switch to “OFF” position and remove key.
WARNING
Ensure red positive (+) battery terminal is
COMPLETELY COVERED by protective boot.
Accidental tool contact across both battery terminals
will result in high current electrical arc, and may
result in battery explosion. Death or serious personal
injury may occur.
2. Flip up passenger seat bottom (CREW: right rear
passenger seat bottom) and remove underseat storage compartment. Disconnect black negative (-) cable from battery.
3. Gain access.
a. Remove hood.
b. If windshield is installed, then open it or remove
it as required to gain access to upper dash.
c. Remove upper dash cupholder by removing
two push pin rivets rearward. Retain rivets. Cupholder will not be reused.
, then sliding cupholder
A
d. Tilt steering wheel to full down position. Detach
instrument cluster hood by removing two push pin rivets cluster) rearward. Disconnect instrument cluster wiring harness. Retain rivets.
e. Open door to upper storage compartment.
Remove four screws compartment, then remove compartment/door assembly from dash. Retain screws.
, then slide hood (with instrument
B
from forward wall of
C
f. Remove upper dash.
i. Remove six push pin rivets
forward edge of dash.
Instr 9927916 Rev 02 2018-07 Page 6 of 11
D
along
ii. Remove five push pin rivetsEfrom LH side
of dash: two at center cupholder, two at instrument cluster, and one on underside of dash above cupholder.
iii. Remove three push pin rivetsFfrom RH
side of dash: two inside upper storage area and one on underside of dash above cupholder.
4. Install speakers and speaker harnesses.
a. Using 1/8 inch (3 mm) drill bit, drill out four
fastener dimples penetrate panel surface and enter pre-drilled bosses on opposite side of panel.
All holes drilled from rear (passenger) side of panel.
Forward side shown below for reference only.
. Only drill deep enough to
G
NOTE
iv. Remove upper dash from vehicle and set
aside.
NOTE
HVAC vehicles: Either cut cable ties securing ducts
to vents, or leave cable ties intact and partially lift
upper dash to gain access for audio installation.
Instr 9927916 Rev 02 2018-07 Page 7 of 11
b. Reaching down through upper dash cavity,
route spade terminals 4D and 4E on speaker harness compartment, then secure grommet 4C in hole.
See previous section, HARNESS DETAIL, for
c. Join speaker harnessrto speakere:
down through hole in speaker
r
NOTE
connector identification.
a. Detach firewall grommet
pulling forward slightly. Cut grommet radially from center of hole upwards, completely through grommet wall, as shown in care to ensure any existing wire harness passing through grommet is not damaged.
NOTE
Purpose of cutting grommet is to enable power and
signal harness
to pass through grommet.
t
from firewall by
H
J
. Use
i. Connector 4E (1/8 inch spade, BLACK
wire) to negative (–) terminal on speaker
ii. Connector 4D (3/16 inch spade, WHITE
wire) to positive (+) terminal on speaker
d. Install LH speaker
compartment using four screws overtighten screws.
e. Repeat Steps 4a. through d. for RH side using
speaker
5. Install head unit harness.
See previous section, HARNESS DETAIL, as well
as head unit operating instructions for connector
.
y
identification.
into speaker
e
NOTE
. Do not
w
b. Route all harness components EXCEPT relay/
fuse block 5F and terminal block connector 5G from under-hood compartment rearward through firewall grommet compartment.
Reinstall firewall grommet into firewall with cut oriented at 12 o’clock position.
c. Drill out one accessory plug (1/4 inch / 6 mm)
on under-hood liner, just forward of air intake ducts, then install relay/fuse block 5F using attached fir tree clip.
IMPORTANT
Control drill depth to prevent damage to underlying
structure or components.
into upper dash
H
d. Open power cap on vehicle terminal block at
any open location, then plug in connector 5G.
Instr 9927916 Rev 02 2018-07 Page 8 of 11
e. On LH side of harnesstjoin front speaker
connector 5E to speaker harness connector 4A on harness
r
.
6. Install AM/FM antenna.
NOTE
See previous section, HARNESS DETAIL, for
connector identification.
a. Mark two holes on top of right front fender for
alignment pin
, both located on antenna basea.
L
Exact base location is not critical. However, if mast
tilt functionality is desired, ensure location allows
desired tilt, and that ground strap
chassis ground location. See Step c. below.
and antenna mounting post
K
NOTE
can reach
o
f. OPTIONAL: If Rear Speaker Kit (PN 2882876)
or Door Speaker Kit (PN 2882889) is installed, then remove caps from connectors 5C and 5D on harness door speaker connectors.
Connectors 5C and 5D are taped to harness
g. Secure both harnesses
leg of front dash bracket using one edge clip 4B and three edge clips 5B.
h. On RH side of harness
connector 5H to speaker harness connector 4A on harness
and join to corresponding rear or
t
NOTE
breakout from factory.
andtto lower LH
r
join front speaker
t
.
r
Mark center of alignment pin hole (15 mm) REARWARD from center of mounting post hole marked locations:
• 3/16 inch (5 mm) diameter hole for alignment pin
K
• 1/2 inch (12 mm) diameter hole for mounting post
Control drill depth to prevent damage to underlying
as shown, then drill holes at
L
L
IMPORTANT
structure or components.
9/16 inch
K
i. Secure both harnessesrandtto lower RH
leg of front dash bracket using one edge clip 4B and three edge clips 5B.
Instr 9927916 Rev 02 2018-07 Page 9 of 11
b. Insert threaded post and alignment pin located
on antenna base fender, attach one end of ground strap connector 11B on antenna harness secure with STEEL nut
IMPORTANT
Do NOT remove NYLON nut pre-installed to
threaded post.
Fender shown partially transparent for clarity.
through drilled holes in
a
. Install rubber boot.
d
NOTE
s
and
o
, then
e. Thread antenna mast
7. OPTIONAL: Install auxiliary input.
a. Gain access.
into antenna basea.
i
c. Remove nutMfrom ground stud, install loose
end of ground strap
Ground strap improves AM reception.
, then reinstall nut.
o
NOTE
i. Remove two push pin rivets
face of control panel. Retain rivets.
ii. Rotate bottom of control panel rearward,
disengaging two side tabs upper tabs panel.
out of slots in main dash
Q
from lower
N
, then drop two
P
d. Route connector 11A on antenna harness
rearward through firewall grommetHinto upper dash compartment.
NOTE
Antenna will be connected to head unit in Step 9.
Coil and stow excess antenna harness length in
upper dash compartment.
Instr 9927916 Rev 02 2018-07 Page 10 of 11
s
iii. Label and disconnect electrical harnesses
from switches, sockets, or other devices in control panel.
b. Using 1 inch diameter hole saw, drill through
lower center cavity for installation of auxiliary input
Remove nut and rubber gasket from auxiliary input then reinstall gasket and nut.
.
u
, route wires rearward through opening,
u
d. Join connector 7B on auxiliary input
unit connector 1G.
e. OPTIONAL: Join dash amp AUDIO SOURCE
(signal) connector to head unit FRONT OUT connector 1E.
f. OPTIONAL: Join subwoofer AUDIO SOURCE
connector to head unit REAR OUT connector 1F.
g. OPTIONAL: Join subwoofer AMP ON
connector OR dash amp AUDIO SOURCE (remote) connector to head unit REMOTE ON connector 1C.
NOTE
Joining BOTH subwoofer AND dash amp to head
unit requires remote splitter harness (included with
Dash Amp Kit; see Dash Amp Kit instructions for
detail).
to head
u
c. Reconnect electrical harnesses disconnected
in Step a. above, then reinstall control panel using two retained rivets
NOTE
Auxiliary input will be connected to head unit in Step
9.
8. Reinstall all access EXCEPT upper dash cupholder. See Step 3.
9. Hold head unit make the following connections:
a. Join connector 5A on harness
connector 1A.
b. Join connector 11A on antenna harness
head unit connector 1D.
c. Join connector 7A on auxiliary input
unit connector 1B.
near upper dash cutout and
q
N
.
t
to head unit
s
to head
u
to
10.Install head unit (with bezel) into upper dash cutout using two retained push pin rivets
11. Reconnect black negative (-) cable to battery, then reinstall under-seat storage compartment and driver’s seat.
FEEDBACK FORM
A feedback form has been created for the installer to provide any comments, questions or concerns about the installation instructions. The form is viewable on mobile devices by scanning the QR code or by clicking HERE if viewing on a PC.
.
A
FEEDBACK FORM
Instr 9927916 Rev 02 2018-07 Page 11 of 11
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