polaris RANGER 1000, RANGER CREW 1000 Owner's Manual

Download

2021

For Maintenance and Safety

OWNER’S MANUAL

RANGER 1000 RANGER CREW 1000

WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

WARNING

Operating, servicing, and maintaining a passenger vehicle or off-road

vehicle can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine except as

necessary, service your vehicle in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

For videos and more information

about a safe riding experience with

your Polaris vehicle, scan this QR Code®

with your smartphone.

2021 Owner’s Manual

RANGER 1000

RANGER CREW 1000

Unless noted, trademarks are the property of Polaris Industries Inc.

Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Codes® is a registered trademark of DENSO WAVE INCORPORATED. Maxxis® is a registered trademark of Cheng Shin Rubber Ind. Co., Ltd. Apple® is a registered trademark of Apple Inc. ANSI® is a registered trademark of American National Standards Institute, Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. Google Play® is a registered trademark of Google, Inc. Sandisk® is a registered trademark of SANDISK LLC

Copyright 2020 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printed in U.S.A.

9939983 R01

WELCOME

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.

For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/ owners-manuals.

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in

WARNING indicates a hazardous situation which, if not avoided, COULD result

CAUTION indicates a hazardous situation which, if not avoided, COULD result

NOTICE provides key information by clarifying instructions.

IMPORTANT provides key reminders during disassembly, assembly, and

death or serious injury.

WARNING

in death or serious injury.

CAUTION

in minor to moderate injury.

NOTICE

IMPORTANT

inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

Introduction . . . . . . . . . . . . . . . . . . . . 7

Safety . . . . . . . . . . . . . . . . . . . . . . 11

Features and Controls . . . . . . . . . . . . . . 37

Operation . . . . . . . . . . . . . . . . . . . . 75

Winch Guide. . . . . . . . . . . . . . . . . . . 95

Emission Control Systems . . . . . . . . . . . . . 105

Maintenance . . . . . . . . . . . . . . . . . . 107

Specifications . . . . . . . . . . . . . . . . . . 153

POLARIS Products . . . . . . . . . . . . . . . . 159

Troubleshooting . . . . . . . . . . . . . . . . . 161

Warranty . . . . . . . . . . . . . . . . . . . . 165

Maintenance Log . . . . . . . . . . . . . . . . 175

INTRODUCTION

BEFORE YOU RIDE

This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

WARNING

Failure to heed the warnings and safety precautions contained in this manual

can result in severe injury or death. Your POLARIS vehicle is not a toy and can

be hazardous to operate. This vehicle handles differently than cars, trucks or

other off-road vehicles. A collision or rollover can occur quickly, even during

routine maneuvers like turning, or driving on hills or over obstacles, if you fail to

• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

• Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.

• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.

• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

• Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.

• Complete the New Operator Driving Procedures outlined in this manual. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.

• Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training

take proper precautions.

INTRODUCTION

EUROPEAN VIBRATION AND NOISE

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many factors, including:

• Instrument and calibration uncertainty

• Variations in the machine such as wear of components

• Variation of machine operators such as experience or physique

• Ability of the worker to reproduce typical work during measurements

• Environmental factors such as ambient noise or temperature

INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

NOTE

The images below are for reference only. Depending on model, your vehicle

The engine serial number can be found on a decal applied to the front of the engine crankcase engine

The VIN can be found stamped on a portion of the left rear frame PVT cover.

or stamped into the crankcase on the PTO side of the

may differ slightly.

, above the

Vehicle Model Number:

Vehicle Identification Number (VIN):

Engine Serial Number:

Key Number

SAFETY

SAFETY TRAINING

Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course.

ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-267-2751.

Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.

For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org, call 949-255-2560 or call POLARIS at 800-342-3764.

SAFETY

SAFE RIDING GEAR

Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury.

RIDER COMFORT

Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow.

Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.

Helmet

Eye Protection

Long Sleeves

Gloves

Long Pants

Over-the-Ankle Boots

SAFETY

HELMET

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

Parents and supervising adults should verify that young operators have a helmet that fits, and should obtain one of proper size if it does not fit before allowing operation.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

EYE PROTECTION

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

GLOVES

Wear gloves for comfort and for protection from sun, cold weather and other elements.

BOOTS

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

CLOTHING

Wear long sleeves and long pants to protect arms and legs.

SAFETY

PAYLOAD WARNING/SHIFT CAUTION

RANGER NEVER EXCEED IF TOTAL PAYLOAD

BASE 1000

40 mph (64 kph) 550 lbs. (250 kg)

EXCEEDS

XP 1000

CA XP 1000

BASE CREW

CREW XP 1000

CA CREW XP 1000

CAUTION

To avoid transmission damage, shift only when vehicle is stationary and at idle. When vehicle is stopped, place shift in parked position.

40 mph (64 kph) 550 lbs. (250 kg)

40 mph (64 kph) 970 lbs. (440 kg)

43 mph (69 kph) 980 lbs. (445 kg)

SAFETY

RANGER 1000

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

The safety labelsqare located on the front ROPS, above the driver’s head.

PROPER USE WARNING

WARNING

Require Proper Use of Your Vehicle

Do your part to prevent injuries:

• Do not allow careless or reckless driving.

• Make sure operators are 16 or older with a valid driver’s license.

• Do not let people drive after using alcohol or drugs.

• Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

• Do not exceed seating capacity: 3 occupants.

Driving on public roads may be hazardous and could be a violation of the law.

SAFETY

SEAT BELT / DRIVE RESPONSIBLY WARNING

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH

Be Prepared

• Fasten seat belts.

• Wear an approved helmet and protective gear.

• ALWAYS use vehicle cab doors if equipped.

• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds. Stay completely inside the vehicle.

Drive Responsibly

• Avoid loss of control and rollovers.

• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

• Slow down before entering a turn.

• Avoid hard acceleration when turning, even from a stop.

• Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.

• Avoid side hilling (riding across slopes).

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk to injury:

• Keep a firm grip on the steering wheel or handholds and brace yourself.

• Do not put any part of your body outside of the vehicle for any reason.

Rollovers have caused severe injuries and death, even on flat, open areas.

SAFETY

CLUTCH COVER WARNING

WARNING

The Clutch Cover Warning on the clutch cover.

• Moving parts hazard under beltclutch guard. To prevent serious injury, do not operate vehicle with guard removed.

• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

is located

AIR BOX CAUTION

CAUTION

Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled. Please reference your owner’s manual for additional information regarding air filter service.

FUEL TRANSPORT WARNING

The Fuel Transport Warningqis located in the cargo box.

WARNING

NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

BELT WARNING

WARNING

Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

Always look for and remove debris inside and around clutch and vent system when replacing belt.

Read owner’s manual or see authorized Polaris dealer.

SAFETY

LOAD/PASSENGER/TIRE PRESSURE WARNING

WARNING

• Never carry passengers in cargo box.

• Passengers can be thrown off. This can cause serious injury or death.

• If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

• Reduce speed and allow greater distance for braking when carrying cargo.

• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

• For stability on rough or hilly terrain, reduce speed and cargo.

Standard Models

RANGER 1000 CA 1000

MAXIMUM CARGO

BOX LOAD

1000 lbs.

(454 kg)

600 lbs.

(272 kg)

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

FRONT 10 (69)

REAR 14 (97)

1500 lbs.

(680 kg)

FRONT 10 (69)

REAR 14 (97)

1100 lbs.

(499 kg)

Premium Models

RANGER 1000 CA 1000

MAXIMUM CARGO

BOX LOAD

1000 lbs.

(454 kg)

SAFETY

600 lbs.

(272 kg)

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

Winter Prep Models

RANGER 1000 CA 1000

MAXIMUM CARGO

BOX LOAD

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

FRONT 12 (83)

REAR 14 (97)

1500 lbs.

(680 kg)

1000 lbs.

(454 kg)

FRONT 12 (83)

REAR 14 (97)

1500 lbs.

(680 kg)

FRONT 12 (83)

REAR 14 (97)

1100 lbs.

(499 kg)

600 lbs.

(272 kg)

FRONT 12 (83)

REAR 14 (97)

1100 lbs.

(499 kg)

SAFETY

RANGER CREW 1000

SAFETY LABELS AND LOCATIONS

The safety labelsqare located on the front ROPS, above the driver’s head.

PROPER USE WARNING

WARNING

Require Proper Use of Your Vehicle

Do your part to prevent injuries:

• Do not allow careless or reckless driving.

• Make sure operators are 16 or older with a valid driver’s license.

• Do not let people drive after using alcohol or drugs.

• Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

• Do not exceed seating capacity: 6 occupants.

SAFETY

SEAT BELT / DRIVE RESPONSIBLY WARNING

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH

Be Prepared

• Fasten seat belts.

• Wear an approved helmet and protective gear.

• ALWAYS use vehicle cab doors if equipped.

• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds. Stay completely inside the vehicle.

Drive Responsibly

• Avoid loss of control and rollovers.

• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.

• Slow down before entering a turn.

• Avoid hard acceleration when turning, even from a stop.

• Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.

• Avoid side hilling (riding across slopes).

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk to injury:

• Keep a firm grip on the steering wheel or handholds and brace yourself.

• Do not put any part of your body outside of the vehicle for any reason.

Rollovers have caused severe injuries and death, even on flat, open areas.

FUEL TRANSPORT WARNING

The Fuel Transport Warningqis located in the cargo box.

WARNING

NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

SAFETY

LOAD/PASSENGER/TIRE PRESSURE WARNING

The Load/Passenger/Tire Pressure Warningwis located in the cargo box.

WARNING

• Never carry passengers in cargo box.

• Passengers can be thrown off. This can cause serious injury or death.

• If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

• Reduce speed and allow greater distance for braking when carrying cargo.

• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

• For stability on rough or hilly terrain, reduce speed and cargo.

Standard Models

RANGER CREW 1000 CA CREW 1000

MAXIMUM CARGO

BOX LOAD

1000 lbs.

(454 kg)

600 lbs.

(272 kg)

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

FRONT 16 (110)

REAR 20 (138)

1750 lbs.

(794 kg)

FRONT 16 (110)

REAR 20 (138)

1350 lbs.

(612 kg)

Premium Models

RANGER CREW 1000 CA CREW 1000

MAXIMUM CARGO

BOX LOAD

1000 lbs.

(454 kg)

SAFETY

600 lbs.

(272 kg)

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

Winter Prep Models

RANGER CREW 1000 CA CREW 1000

MAXIMUM CARGO

BOX LOAD

TIRE PRESSURE IN

PSI (KPa)

MAXIMUM WEIGHT

CAPACITY

INCLUDES WEIGHT

OF OPERATOR,

PASSENGER, CARGO,

AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

FRONT 16 (110)

REAR 18 (124)

1750 lbs.

(794 kg)

1000 lbs.

(454 kg)

FRONT 16 (110)

REAR 18 (124)

1750 lbs.

(794 kg)

FRONT 16 (110)

REAR 18 (124)

1350 lbs.

(612 kg)

600 lbs.

(272 kg)

FRONT 16 (110)

REAR 18 (124)

1350 lbs.

(612 kg)

SAFETY

CLUTCH COVER WARNING

WARNING

The Clutch Cover Warning on the clutch cover.

• Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.

• Always look for and remove debris inside and around clutch and vent system when replacing belt.

• Read owner’s manual or see authorized Polaris dealer.

is located

AIR BOX CAUTION

CAUTION

SAFETY

SAFETY WARNINGS

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual and in the safety DVD

provided with your vehicle. See the OPERATION section of the owner’s

OPERATOR SAFETY

Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.

• Read this entire manual and all labels carefully. Follow the operating procedures described.

• Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.

• Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

• All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving).

• The driver and all passengers must wear helmets, eye protection, gloves, long-sleeve shirts, long pants, over-the-ankle boots and their seat belts at all times.

• Always use the cab nets (or doors) while riding in this vehicle.

• Always keep hands and feet inside the vehicle at all times.

• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.

• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

• To reduce rollover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during turns.

• This vehicle is for off road use only. Never operate on public roads (unless marked for off-road use). Always avoid paved surfaces.

• Never consume alcohol or drugs before or while operating this vehicle.

• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.

• Never attempt jumps or other stunts.

• Always inspect the vehicle before each use to make sure it's in safe operating condition.

manual for proper operating procedures.

WARNING

SAFETY

• Always follow the inspection procedures described in this manual.

• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.

• Never operate on excessively rough, slippery or loose terrain.

• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.

• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.

• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden gear changes. Never go over the top of a hill at high speed.

• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.

• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.

• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

• Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.

• Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it's safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.

• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels. Failure to adhere to either may impact vehicle stability, driveline durability, or general vehicle handling.

• Never modify this vehicle through improper installation or use of nonPOLARIS approved accessories.

• Always re-install plastics and heat shields after vehicle is serviced.

• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.

• Always place the transmission in PARK before getting out of the vehicle.

SAFETY

• Always engage the park brake (if equipped) when leaving the vehicle unattended.

• Always stop the engine before refueling. Make sure the refueling area is well ventilated and free of any source of flame or sparks.

• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use by someone under the age of 16 or without a driver’s license and proper training, or accidental starting.

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain.

All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle.

All operators should review the safety DVD provided with this vehicle and take a ROHVA® training course (www.rohva.org).

AGE RESTRICTIONS

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license.

The operator must be tall enough to sit with back against the seat, both feet flat on the floor and both hands on the steering wheel (if equipped) or handlebars.

USING ALCOHOL OR DRUGS

WARNING

Never consume alcohol or drugs before or while

operating this vehicle.

Operating this vehicle after consuming alcohol or

drugs could adversely affect operator judgment,

reaction time, balance and perception.

SAFETY

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always perform the Pre-

Ride Inspection outlined in the Operation chapter before each use of your

vehicle to make sure it's in safe operating condition. Always follow the

inspection and maintenance procedures and schedules described in this

owner’s manual. See the Periodic Maintenance section of the Maintenance

chapter.

PROTECTIVE APPAREL

Riding in this vehicle without wearing an approved helmet and protective eyewear and footwear increases the risk of a serious injuries in the event of an accident.

Operator and/or all passengers must always wear an approved helmet that fits properly, gloves, long-sleeve shirt, long pants, over-the-ankle boots, and eye protection (goggles or face shield).

DUST EXPOSURE

Exposure to dust created by the movement of the vehicle in dry weather may lead to respiratory distress. Be aware of operating environments and take precautions to avoid dust ingestion. Wear proper clothing, helmet, and eye protection.

SEAT BELTS

WARNING

Riding in this vehicle without wearing the seat belt increases the risk of serious

injury in the event of rollover, loss of control, other accident or sudden stop.

Seat belts may reduce the severity of injury in these circumstances. The

operator and all passengers MUST wear their seat belt at all times.

CAB DOORS (IF EQUIPPED)

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle. Cab doors are NOT intended to be used as arm rests. Always keep hands and feet inside the

vehicle at all times.

SAFETY

CARRYING PASSENGERS

A passenger must always be seated in a passenger seat with seat belt secured. Carrying more passengers than there are passenger seats in your vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover. Never carry more passengers than there are passenger seats in your vehicle unless specified otherwise.

OPERATING WITH A LOAD ON THE VEHICLE

The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.

• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.

Always follow these guidelines:

UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:

Operator and/or cargo exceeds half the maximum weight capacity

Operating in rough terrain

Operating over obstacles

Climbing an incline

Towing

1. Slow down.

2. Verify tire pressure.

3. Use extra caution when operating.

IMPROPER TIRE MAINTENANCE

WARNING

Operating this vehicle with improper tires or with improper or uneven tire

pressure could cause loss of control or accident. Always use the size and type

of tires specified for your vehicle. Always maintain proper tire pressure as

described in the owner's manual and on safety labels.

SAFETY

OPERATING ON PAVEMENT

This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

OPERATING ON PUBLIC ROADS

WARNING

Operating this vehicle on public streets, roads or highways could result in a

collision with another vehicle. Never operate this vehicle on any public street,

road or highway, including dirt and gravel roads (unless designated for off-

highway use).

OPERATING AT EXCESSIVE SPEEDS

CAUTION

Operating this vehicle at excessive speeds increases the operator's risk of

losing control. Always operate at a speed that's appropriate for the terrain, the

visibility and operating conditions and your skills and experience.

JUMPS AND STUNTS

CAUTION

Exhibition driving increases the risk of an accident or rollover. DO NOT do

power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

TURNING IMPROPERLY

CAUTION

Turning improperly could cause loss of traction, loss of control, accident or

rollover. Always follow proper procedures for turning as described in this

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

owner’s manual.

SAFETY

IMPROPER HILL CLIMBING

CAUTION

Improper hill climbing could cause loss of control or rollover. Use extreme

caution when operating on hills. Always follow proper procedures for hill

climbing as described in this owner's manual.

DESCENDING HILLS IMPROPERLY

CAUTION

Improperly descending a hill could cause loss of control or rollover. Always

follow proper procedures for traveling down hills as described in this owner’s

manual.

CROSSING HILLSIDES

CAUTION

Driving on a sidehill is not recommended. Improper procedure could cause

loss of control or rollover. Avoid crossing the side of any hill unless absolutely

necessary. If crossing a hillside is unavoidable, always follow proper

procedures as described in this owner's manual.

STALLING WHILE CLIMBING A HILL

CAUTION

Stalling or rolling backwards while climbing a hill could cause a rollover.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

If you begin rolling downhill:

Never apply engine power. Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

Maintain a steady speed when climbing a hill.

SAFETY

OPERATING IN UNFAMILIAR TERRAIN

CAUTION

Failure to use extra caution when operating on unfamiliar terrain could result in

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

an accident or rollover.

CAUTION

loss of control or rollover.

OPERATING IMPROPERLY IN REVERSE

CAUTION

Improperly operating in reverse could result in a collision with an obstacle or

person. Always follow proper operating procedures as outlined in this manual.

Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

SKIDDING OR SLIDING

CAUTION

Failure to use extra caution when operating on excessively rough, slippery or

loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use

Skidding or sliding due to loss of traction can cause loss of control or rollover (if

tires regain traction unexpectedly). Always follow proper procedures for

additional caution when operating on slippery surfaces.

CAUTION

operating on slippery surfaces as described in this owner's manual.

SAFETY

OPERATING OVER OBSTACLES

CAUTION

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Avoid operating over

large obstacles such as large rocks and fallen trees. Always follow the proper

procedures outlined in this manual when operating over obstacles.

OPERATING THROUGH WATER

CAUTION

Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that

Always follow proper procedures for operating in water as described in this owner’s manual.

Wet brakes will have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

exceeds the floor level of the vehicle.

OPERATING ON FROZEN BODIES OF WATER

WARNING

Serious injury or death can result if the vehicle and/or the operator fall through

the ice. Never operate the vehicle on a frozen body of water unless you have

first verified that the ice is sufficiently thick to support the weight and moving

force of the vehicle, you and your cargo, together with any other vehicles in

your party.

Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

OPERATING A DAMAGED VEHICLE

CAUTION

Operating a damaged vehicle can result in an accident. After any rollover or

other accident, have a qualified service dealer inspect the entire machine for

possible damage, including (but not limited to) seat belts, rollover protection

devices, brakes, throttle, and steering systems.

SAFETY

IMPROPER CARGO LOADING

Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo.

• Never exceed the stated load capacity for this vehicle.

• Cargo should be properly distributed and securely attached.

• Reduce speed when carrying cargo or pulling a trailer. Allow a greater distance for braking.

POOR VISIBILITY

CAUTION

Operating this vehicle in darkness or inclement weather could result in a

collision or accident, especially if operating on a road or street. This vehicle is

not equipped with highway-approved lights. Operate this vehicle off-road only.

Use caution and drive at reduced speeds in conditions of reduced visibility

such as fog, rain and darkness. Clean headlights frequently and replace

burned out headlamps promptly.

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the vehicle.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

Use caution when traveling through tall grass, especially dry grass and when

traveling through muddy conditions. Always inspect the underside of the

vehicle and areas near the exhaust system after driving through tall grass,

weeds, brush, other tall ground cover, and muddy conditions. Promptly remove

any grass, debris or foreign matter clinging to the vehicle and pay particular

attention to the exhaust system area.

system.

EXPOSURE TO EXHAUST

CAUTION

Engine exhaust fumes are poisonous and can cause loss of consciousness or

death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

SAFETY

REFUELING

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always turn off the engine when refueling.

• Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.

• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

The addition of certain accessories, including (but not limited to) overhead audio speakers, may change the forward clearance in the vehicle. Polaris recommends selecting a helmet that is compatible with the equipment on your vehicle and provides the greatest amount of forward clearance. Always wear a helmet that meets or exceeds the specifications in this owner’s manual. Refer to the Safe Riding Gear section of this owner’s manual for more information. Use only POLARIS-approved accessories.

FOR MORE INFORMATION ABOUT SAFETY IN THE UNITED STATES call POLARIS at 1-800-342-3764.

FEATURES AND CONTROLS

RANGER 1000

COMPONENT LOCATIONS

Console

Headlights

Radiator

Bumper

Tailgate

Taillights

CV Boot/Rear Caliper

Receiver Hitch

ROPS Cab Frame

Hip Bar

Cargo Box

Fuel Cap

Fuse Block (underneath seat)

FEATURES AND CONTROLS

RANGER CREW 1000

COMPONENT LOCATIONS

Console

Headlights

Radiator

Bumper/Brush Guard

Tailgate

Taillights

CV Boot/Rear Caliper

Receiver Hitch

ROPS Cab Frame

Hip Bar

Fuel Cap

Cargo Box

Fuse Block (under seat)

CONSOLE

FEATURES AND CONTROLS

Instrument Cluster

Light Switch

Winch Switch (if equipped)

Steering Wheel Adjustment Lever

Ignition

12V Auxiliary Outlets

STEERING WHEEL

The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever

while moving the steering wheel

upward or downward. Release the lever when the steering wheel is at the desired position. Always make sure the steering wheel position does not impede proper operation of the brake pedal, throttle pedal and all other controls.

Battery Trickle-Charging Outlet

Temperature Controls (if

equipped)

AWD Switch

Gear Selector (Shifter)

Storage Compartment

FEATURES AND CONTROLS

GEAR SELECTOR

To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.

• H: High Gear

• L: Low Gear

• N: Neutral

• R: Reverse

• P: Park

Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK.

TIP

Maintaining shift linkage adjustment is important to assure proper transmission

function. Your POLARIS dealer can assist in resolving any shifting problems.

NOTICE

Do not attempt to shift the transmission while the vehicle is moving or damage

to the transmission could result. Always shift when the vehicle is stationary and

the engine is at idle.

FEATURES AND CONTROLS

USING LOW GEAR

Always shift into low gear for any of the following conditions.

• Operating in rough terrain or over obstacles

• Loading the vehicle onto a trailer

• Climbing hills

• Towing heavy loads

• Driving slowly - under 10 MPH (16 km/h)

• Operating with mud

FEATURES AND CONTROLS

SWITCHES

Not all switches are present on every model.

IGNITION SWITCH

The ignition switchqis a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.

OFF The engine is off. Electrical circuits are off.

ON Electrical circuits are on. Electrical equipment can be

START Turn the key to the START position to engage the electric

used.

starter. The key returns to the ON position when released.

LIGHT SWITCH

The ignition switch key must be in the ON/ RUN position to operate the headlights. Press the top of the rocker switch toward the dash to place the headlights on high beam. Move the rocker switch to the center position to place the headlights on low beam. Press the bottom of the rocker switch to turn off the headlights.

FEATURES AND CONTROLS

AWD SWITCH

The AWD switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (1WD/Turf Mode).

Press the top of the switch to engage All Wheel Drive (AWD).

Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). This mode of operation is well suited to turf driving or when active traction is not needed.

FEATURES AND CONTROLS

AUXILIARY OUTLETS

The vehicle is equipped with 12-volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.

BATTERY TRICKLE-CHARGING OUTLET

The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.

If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2415295), which can be ordered through your dealer.

Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.

FEATURES AND CONTROLS

FOOT PEDALS

BRAKE PEDAL

Depress the brake pedalqto slow or stop the vehicle. Apply the brakes while starting the engine.

When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride.

1. Turn the ignition switch to the ON position.

2. Apply the brakes. The brake light should come on after about 10 mm (0.4 in.)

of pedal travel.

THROTTLE PEDAL

Push the throttle pedalwdown to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

TIP

If the throttle pedal and brake pedal are applied simultaneously, engine power

may be limited.

FEATURES AND CONTROLS

SEATING - STANDARD MODELS

SEAT REMOVAL

To access the under-seat area, pull the rear edge of a seat upward to release the latch pins from the grommets. Then roll the seat forward.

To completely remove a seat, roll the seat forward and lift the seat tabs from the seat base mounts.

Always make sure all seats are properly installed and securely latched before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it releases freely.

3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.

FEATURES AND CONTROLS

SEAT BELTS

This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.

WARNING

Falling from a moving vehicle could result in serious injury or death. Always

fasten your seat belt securely before operating or riding in the vehicle.

To wear the seat belt properly, follow this procedure:

1. For 3-point belts, pull the seat belt latch toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

2. Push the latch plate

3. Release the strap, it will self tighten.

4. To release the seat belt, press the square red button in the buckle’s center.

into the bucklewuntil it clicks.

downward and across your chest

FEATURES AND CONTROLS

SEAT AND STORAGE COMPARTMENTS

The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.

Pull the rear edge of a seat upward to release the latch pins from the grommets. Roll the seat forward to access the under-seat area. To completely remove a seat, roll the seat forward and lift the seat tabs from the seat base mounts.

Always make sure all seats are properly installed and securely latched before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.

FEATURES AND CONTROLS

SEATING - PREMIUM MODELS

SEAT REMOVAL

To remove the driver’s seat, lift up on the rear of the seat and rotate the seat base up and forward.

For the passenger seat, pull the rear edge of the seat upward to release the latch pins from the grommets. Then roll the seat forward to access the underseat area. To completely remove the seat, roll the seat forward and lift the seat tabs from the seat base mounts.

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it releases freely.

FEATURES AND CONTROLS

SEAT BELTS

WARNING

Falling from a moving vehicle could result in serious injury or death. Always

fasten your seat belt securely before operating or riding in the vehicle.

To wear the seat belt properly, follow this procedure:

2. Push the latch plate

3. Release the strap, it will self tighten.

4. To release the seat belt, press the square red button in the buckle’s center.

into the bucklewuntil it clicks.

downward and across your chest

FEATURES AND CONTROLS

SEAT AND STORAGE COMPARTMENTS

Always make sure all seats are properly installed before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.

DRIVER’S SEAT

To access the storage area under the driver’s seat, reach behind the driver’s seat and pull up on the latch. Roll the bottom of the seat forward toward steering wheel.

PASSENGER’S SEAT

To access the storage area under the passenger seat, pull the rear edge of the seat upward to release the latch pins from the grommets. Roll the seat forward to access the under-seat area. To completely remove the seat, roll the seat forward and lift the seat tabs from the seat base mounts.

FEATURES AND CONTROLS

ELECTRONIC POWER STEERING (IF EQUIPPED)

Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

FUEL CAP

The fuel tank filler capqis located on the left-hand side of the vehicle near the driver’s seat. To close, tighten the fuel cap until it clicks twice. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

Always ensure that the fuel tank filler cap is fully tightened and secure before operating or transporting the vehicle.

CAB NETS (IF EQUIPPED)

WARNING

Riding in this vehicle without using the cab nets (or doors, if equipped)

increases the risk of serious injury or death in the event of an accident or

rollover. Cab nets (or doors) must be used by both operator and passengers at

all times. Make sure all latches are secure before operating the vehicle

Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer or qualified technician can assist.

FEATURES AND CONTROLS

SECURING THE NET

1. Position the lower net rod into the mount at floor level.

2. Connect the latch at the top edge of the net to the receiver latch mounted on the front frame.

OPENING THE NET

1. To exit the vehicle, release the top front latch.

2. Rotate the net rearward and slide the lower net rod out of the mount to remove it.

3. Allow the net to hang freely outside the vehicle while dismounting.

ROLLOVER PROTECTIVE STRUCTURE (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets OSHA®

1928.53 rollover performance requirements. Always have your authorized

dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.

No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING

Vehicle rollover could cause severe injury or death. Always avoid operating in

a manner that could result in vehicle rollover.

FEATURES AND CONTROLS

HOOD LATCHES

To remove the hood, rotate the hood latches away from the vehicle.

1/4-turn and lift the hood

TRAILER HITCH BRACKET

This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.

To avoid injury and property damage, always heed the warnings and towing capacities.

FEATURES AND CONTROLS

INSTRUMENT CLUSTER

OVERVIEW

NOTICE

The use of a high pressure washer may damage the instrument cluster. Wash

the vehicle by hand or with a garden hose using mild soap. Do not use alcohol

to clean the instrument cluster. Do not allow insect sprays to contact the lens.

Immediately clean off any gasoline that splashes on the instrument cluster.

Gear Indicator

Display Area 2

Display Area 1

Fuel Gauge

Service Indicator

Clock

AWD Indicator

H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears)

This area displays odometer, trip meter, trip meter 2, voltage, engine temperature, engine hour meter, programmable service hour interval, ground speed, or engine RPM.

This area displays engine RPM, ground speed, or coolant temperature.

The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.

A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 67 for more information.

The clock displays time in a 12-hour or 24-hour format.

Segments of the indicator illuminate based on drive mode engaged.

FEATURES AND CONTROLS

INDICATOR LAMPS

This indicator appears if an EFI-related fault occurs. Do not

Check Engine

EPS Warning (if

equipped)

operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer can assist.

This indicator illuminates when a fault has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/engine off for up to 5 minutes.

Engine Hot

Neutral

Helmet/Seat Belt

High Beam

Chassis Fault

Performance

Limited

This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists.

This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.

This lamp flashes for several seconds when the key is turned to the ON position. The lamp is a reminder to wear helmet and seat belt (if equipped) before operating.

This lamp illuminates when the headlamp switch is set to high beam.

If applicable.

On models equipped with a low speed limiter, indicator light will remain on when low speed limiter is active.

FEATURES AND CONTROLS

DISPLAY AREA 1

Pressing the MODE button will change the information displayed in Area 1q.

Speed

Engine Temperature

RPM

Ambient Temperature (Optional)

FEATURES AND CONTROLS

DISPLAY AREA 2

Toggle the Up/Down buttons to change the information displayed in Area 2w.

Odometer

Engine Temperature

Trip 1

Ambient Temperature (Optional)

FEATURES AND CONTROLS

Trip 2 RPM

Voltage

Engine Hours

Speed

Service Hours

FEATURES AND CONTROLS

OPTIONS MENU

Press and hold the MODE button to enter the Options Menu.

OPTIONS MENU NOTES

Diagnostic Codes Only displays if fault codes are

Units - Distance Select MPH or KPH

present or stored

Units - Temp Select between °F and °C

Clock Select between 12H or 24H, and set

Backlight Color Select between Blue or Red

Backlight Level Set backlight brightness level

Service Hours View/Set Service hours

Exit Menu Exit

time

FEATURES AND CONTROLS

UNIT SELECTION DISTANCE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Units-Distance” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (MPH or KPH)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

item.

FEATURES AND CONTROLS

UNIT SELECTION TEMPERATURE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (°F or °C)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

item.

FEATURES AND CONTROLS

CLOCK

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

FEATURES AND CONTROLS

2. Select “Clock” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (12H or 24H)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles Hours)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles 10s of

Minutes)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles 1s of

Minutes)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

FEATURES AND CONTROLS

BACK LIGHT COLOR

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Backlight Color” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Blue or Red)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

item.

FEATURES AND CONTROLS

BACK LIGHT LEVEL

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Backlight Level” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Increase or De-

crease Level)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

item.

FEATURES AND CONTROLS

SERVICE HOURS

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Service Hours” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

With the correct unit displayed, press the MODE button, which will set

the unit and return you to the Options Menu.

To reset service hours after they have counted down to "0.0", reselect the

existing setpoint or select a new service hour value.

item.

NOTICE

FEATURES AND CONTROLS

DIAGNOSTIC CODE

NOTICE

Diagnostic Code Screen will show available MIL that has come on during that

1. Press and hold the MODE button to enter the Options Menu.

“OPTIONS” will display on the screen for 3 seconds before showing first menu

2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE button.

Toggle the Up/Down Buttons to cycle through Code(s).

This option will only be available if a fault code was set or is active during the current ignition key 'on' cycle. Turning off the ignition will clear any save fault

ignition cycle.

NOTICE

item.

NOTICE

codes from the gauge.

Reference the image shown above:

Area A will Display FMI (XX)

Area B will Display SPN (XXXXXX)

Clock Area will Display Count (XXX)

DIAGNOSTIC DISPLAY CODE DEFINITIONS

Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.

Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.

FEATURES AND CONTROLS

Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally.

Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Throttle Position Sensor

Engine Temperature Sensor

Intake Air Temperature Sensor

Manifold Absolute Pressure Sensor

Crankshaft Position Sensor

Vehicle Speed Signal Speed Too High

Gear Sensor Signal Voltage Too Low

Injector 1 (MAG) (SDI Part Load)

Voltage Too High

Voltage Too Low

Voltage Too High

Voltage Too Low

Temperature Too High

Engine Overheat Shutdown

Voltage Too High

Voltage Too Low

Voltage Too High

Voltage Too Low

Signal Out of Range

Circuit Fault

Plausibility Fault

Voltage Too Low

Signal Fault

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

51 3

51 4

110 3

110 4

110 16

110 0

105 3

105 4

102 3

102 4

102 2

636 8

636 2

84 8

84 2

523 4

523 3

523 2

651 5

651 3

651 4

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Injector 2 (PTO) (SDI Part Load)

Ignition Coil Primary Driver 1 (MAG)

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Driver Circuit Short to B+

652 5

652 3

652 4

1268 3

Ignition Coil Primary Driver 2 (PTO)

Fuel Pump Driver Circuit

Fan Relay Driver Circuit

Idle Air Control Driver Circuit Open/

Starter Enable Circuit Driver Circuit Open/

Chassis Relay Driver Circuit Open/

Driver Circuit Short to B+

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Position Out of Range

Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Grounded

1269 3

1347 5

1347 3

1347 4

1071 5

1071 3

1071 4

634 5

634 3

634 4

634 7

1321 5

1321 3

1321 4

520208 5

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

Driver Circuit Short to B+

Driver Circuit Grounded

All Wheel Drive Control

System Power Voltage Too High

Throttle Safety Signal Voltage Too High

Active Descent Control System

Idle Speed Speed Too High

Right Hand Control Momentary Driveline

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Voltage Too Low

Signal Out of Range

Throttle Stuck

Driver Circuit Open/ Grounded

Driver Circuit Short to B+

Driver Circuit Grounded

Speed Too Low

Mode Switch Press

520208 3

520208 4

520207 5

520207 3

520207 4

168 3

168 4

520194 3

520194 4

520194 2

520194 7

520203 5

520203 3

520203 4

520211 3

520211 4

520468 31

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

EPS MODELS ONLY

Vehicle Speed Sensor Data Valid But Above

Normal Operational Range - Most Severe Level

84 0

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

EPS MODELS ONLY

Data Erratic, Intermittent Or Incorrect

Abnormal Rate Of Change

84 2

84 10

Received Network Data In Error

System Power Data Valid But Above

Engine Speed Data Valid But Above

ECU Memory Bad Intelligent Device

Calibration Out Of Calibration

Steering Over Current Shut Down

Steering Excessive Current Error

Steering Torque Partial Failure

Steering Torque Full Failure

Normal Operational Range - Most Severe Level

Voltage Above Normal, Or Shorted To High Source

Voltage Below Normal, Or Shorted To Low Source

Normal Operational Range - Most Severe Level

Data Erratic, Intermittent Or Incorrect

Received Network Data In Error

Or Component

Out Of Calibration

Current Above Normal Or Grounded Circuit

Condition Exists

84 19

168 0

168 3

168 4

190 0

190 2

190 19

628 12

628 13

630 13

520221 6

520222 6

520223 31

520224 31

FEATURES AND CONTROLS

DIAGNOSTIC CODES

COMPONENT CONDITION SPN FMI

EPS MODELS ONLY

EPAS Inverter Temperature

EPAS Communications Receive Data Error

Position Encoder Error

Data Valid But Above Normal Operational Range - Most Severe Level

Data Valid But Above Normal Operating Range - Moderately Severe Level

Data Erratic, Intermittent Or Incorrect

Condition Exists

Root Cause Not Known

Bad Intelligent Device Or Component

520225 0

520225 16

520226 2

520226 31

520228 11

520228 12

Condition Exists

EPAS Software Error Bad Intelligent Device

EPAS Power Save Condition

EPS SEPIC Voltage Error

Or Component

Condition Exists

Voltage Above Normal, Or Shorted To High Source

Voltage Below Normal, Or Shorted To Low Source

520228 31

520229 12

520229 31

520231 31

524086 3

524086 4

OPERATION

IMPORTANT INFORMATION

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Read and

understand all safety warnings outlined in the safety section of this owner’s

VEHICLE BREAK-IN PERIOD

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

Excessive heat build-up during the first 3 hours of operation will damage close-

fitted engine parts and drive components. Do not operate at full throttle or high

speeds during the first 3 hours of use.

ENGINE AND DRIVETRAIN BREAK-IN

1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline.

2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3. Complete the New Operator Driving Procedures.

4. Avoid aggressive use of the brakes.

5. Vary throttle positions. Do not operate at sustained idle.

6. Pull only light loads.

7. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.

8. During the break-in period, change both the oil and the filter at 25 hours or one month.

9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

manual.

NOTICE

OPERATION

BRAKE SYSTEM BREAK-IN

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

PVT BREAK-IN (CLUTCHES/BELT)

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails, always clean any debris from the PVT intake and outlet duct and from the clutch and engine compartments when replacing the belt.

KNOW YOUR RIDING AREA/TREAD LIGHTLY®

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly® Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

TRAIL ETIQUETTE

Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.

SAFE OPERATION PRACTICES

1. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Complete the recommended safety training before operating this vehicle. Visit www.rohva.org or call 866-267-2751.

2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.

3. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.

4. Never operate with accessories not approved by POLARIS for use on this vehicle.

OPERATION

5. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

6. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness. Clean headlights frequently and replace burned out headlamps promptly.

7. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions and your skills and experience. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel during operation.

8. Never consume alcohol or drugs before or while operating this vehicle.

9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

10.Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

11. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your cargo, together with any other vehicles in your party.

12.Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

13.Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

OPERATION

PRE-RIDE INSPECTION

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always inspect the vehicle

Brake system/pedal travel Ensure proper operation page 131

Brake fluid Ensure proper level page 131

Front suspension Inspect, lubricate if necessary page 111

Rear suspension Inspect, lubricate if necessary page 111

Steering Ensure free operation -

Tires Inspect condition and pressure page 135

Wheels/fasteners Inspect, ensure fastener tightness page 135

Frame nuts, bolts, fasteners Inspect, ensure tightness -

Drive Belt Inspect, ensure installed correctly -

Fuel and oil Ensure proper levels page 112

Coolant level Ensure proper level page 120

Coolant hoses Inspect for leaks -

Throttle Ensure proper operation page 45

Indicator lights/switches Ensure proper operation page 56

Intake pre-filters Inspect, clean -

Headlamps Check operation, apply POLARIS dielectric

Brake light/tail lamps Check operation -

Seat Latch Push down on the seat back to ensure the latch

Seat Belt Check length of belt for damage, check latches

before each use to make sure it's in safe operating condition.

ITEM REMARKS PAGE

page 42

grease when lamp is replaced

is secure

for proper operation

page 137

page 50

OPERATION

ITEM REMARKS PAGE

Cab Doors (if equipped) Check doors and latches for wear or damage. -

Grass and leaves Remove grass, leaves, foreign matter, and other

flammable material or debris, especially near the exhaust system

OPERATION

STARTING THE ENGINE

1. Position the vehicle on a level surface outdoors or in a well ventilated area.

2. Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped).

3. Place the transmission in PARK.

4. Apply the brakes. Do not press the throttle pedal while starting the engine.

5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

7. Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.

NOTICE

Operating the vehicle immediately after starting could cause engine damage.

Allow the engine to warm up for several minutes before operating the vehicle.

STOPPING THE ENGINE

1. Release the throttle pedal completely and brake to a complete stop.

2. Place the transmission in PARK.

3. Turn the key to the OFF position.

4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

WARNING

A rolling vehicle can cause serious injury. Always place the transmission in

PARK before stopping the engine.

COLD WEATHER OPERATION

If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.

OPERATION

BRAKING

1. Release the throttle pedal completely.

NOTICE

When the throttle pedal is released completely and engine speed slows to near

2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.

idle, the vehicle has no engine braking.

PARKING THE VEHICLE

1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

2. Place the transmission in PARK.

3. Turn the engine off.

4. Engage the parking brake (if equipped).

5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

6. Remove the ignition key to prevent unauthorized use.

OPERATION

HAULING CARGO

WARNING

Overloading the vehicle or carrying or towing cargo improperly can alter

vehicle handling and may cause loss of control or brake instability. Always

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passenger, accessories, loads in the rack or box and the load on the

trailer tongue. The combined weight of these items must not exceed the

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain

Always operate the vehicle with extreme care when hauling or towing loads.

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create

unstable operating conditions, which could result in loss of control of the

OPERATE ONLY WITH STABLE AND SAFELYARRANGED LOADS. When

handling off-centered loads that cannot be centered, securely fasten the load

Always attach the tow load to the hitch point designated for your vehicle.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use

extreme caution when applying brakes with a loaded vehicle. Avoid terrain or

USE EXTREME CAUTION when operating with loads that extend over the

rack sides. Stability and maneuverability may be adversely affected, causing

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle

should never exceed 10 MPH (16 km/h) while towing a load on a level grass

surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing

loads in rough terrain, while cornering, or while ascending or descending a hill.

Carrying a passenger in the cargo box could result in a fall from the vehicle or

contact with moving components. Never allow a passenger to ride in the cargo

follow these precautions when hauling cargo:

Never exceed the stated load capacity for this vehicle.

WHEN HAULING CARGO.

maximum weight capacity.

stable driving conditions.

Slow down and drive in the lowest gear available.

vehicle.

and operate with extra caution.

situations that may require backing downhill.

vehicle rollover.

box.

RANGER 1000

RANGER 1000 CA

OPERATION

WARNING

If the vehicle is capable, never exceed:

40 mph (64 kph) if total payload exceeds 550 lbs. (250 kg) or 25 mph (40 kph) if total payload exceeds 1050 lbs. (476 kg).

RANGER CREW 1000

RANGER CREW 1000 CA

Your vehicle has been designed to carry or tow specific capacities. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered on the vehicle and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle.

40 mph (64 kph) if total payload exceeds 970 lbs. (440 kg).

BELT LIFE

To extend belt life, use low gear when hauling or towing heavy cargo.

TOWING LOADS

WARNING

Towing improperly can alter vehicle handling and may cause loss of control or

Always follow these precautions when towing:

brake instability.

1. Never load more than 250 lbs. (113 kg) tongue weight on the towing bracket.

2. When towing a disabled vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

OPERATION

3. Towing a trailer increases braking distance. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

4. Do not tow more than the recommended weight for the vehicle.

5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result in loss of control of the vehicle.

6. The total load (operator, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

TOTALTOWED LOAD WEIGHT

(LEVEL GROUND)

2500 lbs. (1134 kg)

TOTALTOWED LOAD WEIGHT

(15° GRADE)

850 lbs. (386 kg)

TOTAL HITCH

VERTICAL

WEIGHT

250 lbs

(113 kg)

MAXIMUM

TOWING SPEED

10 MPH

(16 km/h)

OPERATION

DUMPING THE CARGO BOX

To dump the cargo box, do the following:

1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.

2. Apply the brakes.

3. Shift the gear selector to the Park position.

4. Turn the key to the off position.

5. Dismount vehicle.

6. Ensure that the cargo is positioned evenly or toward the front of the cargo box.

7. Open the tailgate.

8. Stand clear and pull up on the cargo box release lever.

9. Lift the front of the cargo box to dump the cargo.

10.Lower the cargo box and push down securely to latch.

11. Close the tailgate.

WARNING

Operating the vehicle while the cargo box is raised could result in severe injury.

The box could close unexpectedly and cause injury to the driver or passenger.

The rear tires will also catch the rear of a raised box, damaging the vehicle and

creating hazardous driving conditions. Never operate this vehicle with the

cargo box in the raised position.

OPERATION

ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM

If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.

ENGAGING AWD

NOTICE

Switching to AWD while the rear wheels are spinning may cause severe drive

shaft and clutch damage. Always switch to AWD while the rear wheels have

All-Wheel Drive (AWD)

Differential Lock

Differential Unlock

Press the top of the switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

traction or are at rest.

OPERATION

DISENGAGING AWD

Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.

In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.

To disengage AWD, do the following:

1. Stop the vehicle.

2. Operate in reverse for at least 10 feet (3 m).

3. Stop completely.

4. Shift into low gear and drive forward.

5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.

LOCKING THE DIFFERENTIAL

Move the rocker switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.

OPERATION

UNLOCKING THE DIFFERENTIAL (TURF MODE)

When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.

WARNING

Operating in TURF mode (if equipped) when on sloped, uneven, or loose

terrain could cause loss of control and result in serious injury or death. One

rear wheel may slip and lose traction or may lift up and grab when it touches

Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.

Damage to the differential can occur if it is engaged while the vehicle is

traveling at high speeds or while the rear wheels are spinning. Slow the vehicle

to nearly stopped before engaging the differential.

the ground again.

NOTICE

WARNING

Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or

descending a hill.

DRIVING PROCEDURES

NEW OPERATOR DRIVING PROCEDURES

1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

2. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA®.

3. Perform the pre-ride inspection.

4. Do not tow or carry cargo during this period.

OPERATION

5. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

7. Sit in the driver's seat and fasten the seat belt.

8. Always make sure all cab doors are closed and latched when riding in this vehicle.

9. Place the transmission in PARK.

10.Start the engine.

11. Apply the brakes and shift into low gear.

12.Check your surroundings and determine your path of travel.

13.Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.

14.Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

WARNING

Operating in TURF mode (if equipped) when on sloped, uneven, or loose

terrain could cause loss of control and result in serious injury or death. One

rear wheel may slip and lose traction or may lift up and grab when it touches

the ground again.

15.Increase speed only after mastering all maneuvers at a slow speed.

16.After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

• Avoid sharp turns.

• Never turn while applying heavy throttle.

• Never make abrupt steering maneuvers.

• Operate at speeds appropriate for your skills, the conditions and the

terrain.

• DO NOT do power slides, “donuts”, jumps or other driving stunts.

OPERATION

DRIVING WITH PASSENGERS

• Perform the pre-ride inspection.

• Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured and both feet on the floor.

• Make sure all passengers are wearing helmets, eye protection, gloves, longsleeve shirt, long pants and over-the-ankle boots.

• Make sure all cab nets or doors (if equipped) are properly secured.

• Do not carry more than the recommended number of passengers for your vehicle.

• Allow a passenger to ride only in a passenger seat.

• Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.

• Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.

• Always follow all operating guidelines as outlined on safety labels and in this manual.

OPERATION

DRIVING ON SLIPPERY SURFACES

WARNING

Skidding or sliding can cause loss of control or rollover (if tires regain traction

unexpectedly). When operating on slippery surfaces such as ice or loose

gravel, reduce speed and use extra caution to reduce the chance of skidding or

sliding out of control. Do not operate on excessively slippery surfaces.

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:

• Do not operate on excessively rough, slippery or loose terrain.

• Slow down before entering slippery areas.

• Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

• Engage all-wheel drive before wheels begin to lose traction.

NOTICE

Severe damage to the drive train may occur if the AWD is engaged while the

wheels are spinning. Always allow the wheels to stop spinning before engaging

AWD.

• Correct a skid by turning the steering wheel in the direction of the skid. Never

apply the brakes during a skid.

DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:

• Always check for obstacles before operating in a new area.

• Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

• Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

• Move the gear selector to Low Gear, if needed.

• Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.

• Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.

OPERATION

DRIVING UPHILL

Whenever traveling uphill, follow these precautions:

• Avoid excessively steep hills.

• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

• Always travel straight uphill.

• Keep both feet on the floor.

• Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

• Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

• Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

DRIVING DOWNHILL

When driving downhill, follow these precautions:

• Avoid excessively steep hills.

• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

• Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.

• Slow down.

• Apply the brakes slightly to aid in slowing.

DRIVING ON A SIDEHILL (SIDEHILLING)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

• Slow down.

• Exercise extreme caution.

• Avoid crossing the side of a steep hill.

• ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill.

OPERATION

DRIVING THROUGH WATER

Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards.

NOTE

If your vehicle becomes immersed or is operated in water that exceeds the

floor level, service is required before starting the engine. Your dealer can

provide this service. If it's impossible to bring the vehicle in before starting the

engine, perform the service outlined in the Spark Arrester section, and take the

Follow these procedures when operating through water:

1. Determine water depths and current before entering water.

2. Choose a crossing where both banks have gradual inclines.

3. Proceed slowly, avoiding rocks and obstacles.

4. Avoid operating through deep or fast-flowing water.

The large tires on your vehicle may cause the vehicle to float in deep or fast-

flowing water, which could result in loss of control and lead to serious injury or

death. Never cross deep or fast-flowing water with your vehicle

vehicle in for service at the first opportunity.

WARNING

5. After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.

NOTE

After running your vehicle in water, it's critical that you perform the services

outlined in the Periodic Maintenance Chart. Give special attention to engine oil,

transmission oil, front and rear gearcases (if equipped), and all grease fittings.

DRIVING IN REVERSE

Follow these precautions when operating in reverse:

• Always check for obstacles or people behind the vehicle. Always inspect left

and right fields of vision before backing.

• Always avoid backing downhill.

• Back slowly.

• Apply the brakes lightly for stopping.

• Avoid turning at sharp angles.

• Never open the throttle suddenly.

OPERATION

PARKING THE VEHICLE

To park the vehicle, do the following:

1. Apply the brakes. Stop the vehicle on a level surface.

2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

3. Place the transmission in PARK.

4. Turn the engine off.

5. Engage the park brake (if equipped).

6. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

7. Remove the ignition switch key to prevent unauthorized use.

PARKING ON AN INCLINE

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

1. Apply the brakes.

2. Place the transmission in PARK.

3. Engage the parking brake (if equipped).

4. Turn the engine off.

5. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

6. Block the rear wheels on the downhill side.

WINCH GUIDE

WINCH SAFETY

These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow

Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.

WINCH SAFETY PRECAUTIONS

1. Read all sections of this manual.

2. Never use alcohol or drugs before or while operating the winch.

3. Never allow children under 16 years of age to operate the winch.

4. Always wear eye protection and heavy gloves when operating the winch.

5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.

6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on page 103.

7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.

8. Always turn the vehicle ignition power OFF when it and the winch are not being used.

9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

10.Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.

all winch instructions and warnings in this manual.

WINCH GUIDE

12.If winching at an angle is unavoidable, follow these precautions:

a. Look at the winch drum occasionally. Never let the winch cable “stack” or

accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.

b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to

feed and rewind the cable evenly before continuing the winch operation.

13.Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.

14.Never attempt to winch loads that weigh more than the winch’s rated capacity.

15.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

16.Never touch, push, pull or straddle the winch cable while winching a load.

17.Never let the winch cable run through your hands, even if wearing heavy gloves.

18.Never release the clutch on the winch when the winch cable is under load.

19.Never use the winch for lifting or transporting people.

20.Never use the winch to hoist or suspend a vertical load.

21.Always inspect your winch and winch cable before each use.

WINCH GUIDE

22.Never winch the hook fully into the winch. This can cause damage to winch components.

23.Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.

24.Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.

WINCH OPERATION

Read the Winch Safety Precautions in the preceding pages before using your winch.

TIP

Consider practicing the operation and use of your winch before you actually

need to use it in the field.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow

all winch instructions and warnings in this manual.

Each winching situation is unique.

• Take your time to think through the winching you are about to do.

• Proceed slowly and deliberately.

• Never hurry or rush during winching.

• Always pay attention to your surroundings.

• You may need to change your winching strategy if it is not working.

• Always remember that your winch is very powerful.

• There are simply some situations that you and your winch will not be able to deal with. Do not be afraid to ask others to help when this happens.

1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use.

Pay particular attention to the first 3 ft (1 m) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.

Promptly replace any worn or damaged cable.

2. Never operate a winch or a vehicle in need of repair or service.

3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

WINCH GUIDE

4. Always use the hook strap when handling the hook.

WARNING

Never put your fingers into the hook. This could lead to SEVERE INJURY.

• Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.

TIP

A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to

stretch.

polaris RANGER 1000, RANGER CREW 1000 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

SAFETY

RANGER 1000

RANGER CREW 1000

FEATURES AND CONTROLS

RANGER 1000

RANGER CREW 1000

SEATING - STANDARD MODELS

SEATING - PREMIUM MODELS

INSTRUMENT CLUSTER

OPERATION

WINCH GUIDE