Polaris 2016 GEM e2, 2016 GEM e4, 2016 GEM eL XD, 2016 GEM e6 Owner's Manual

Download

Pantone 419C

2016 Owner's Manual for Maintenance and Safety

Read this manual carefully.

It contains important safety information.

WARNING

Read, understand, and follow all of the

instructions and safety precautions in this

manual and on all product labels.

Failure to follow the safety precautions could

result in serious injury or death.

The following are trademarks of POLARIS Industries Inc.:

Road America® is a trademark of Brickell Financial Services Motor Club, Inc.

Global Electric Motorcars® is a division of POLARIS.

Copyright 2015 POLARIS Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

Printed in U.S.A.

2016 GEM Owner’s Manual

P/N 9926577

POLARIS® GEM® Global Electric Motorcars® e6®

TABLE OF CONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Features and Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

WELCOME

Thank you for purchasing a GEM by POLARIS, and welcome to our world-wide POLARIS family of recreational and utility vehicle owners. We believe POLARIS sets a standard of excellence for all recreational and utility vehicles manufactured in the world today. With our many years of experience in design and manufacturing, we proudly bring you only the finest of vehicles.

• Snowmobiles • RZR® sport vehicles

• All-terrain vehicles (ATVs) • GEM® electric vehicles

• Low emission vehicles (LEVs) • VICTORY® motorcycles

• RANGER® utility vehicles • INDIAN® motorcycles

•BRUTUS® work vehicles • POLARIS POWER® generators

• SLINGSHOT® three wheel motorcycles • POLARIS DEFENSE® combat vehicles

WELCOME

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the GEM Service Manual and should be performed only by an authorized GEM dealer technician.

If questions arise after reading the manual, please contact GEM customer service. Be prepared to provide your Vehicle Identification Number (VIN) and date of purchase.

Your authorized GEM dealer knows your vehicle best and is interested in your total satisfaction. Your GEM dealership can provide for all of your service needs during, and after, the warranty period.

GEM Customer Service

Phone: 855-RIDEGEM (855-743-3436)

Web: www.gemcar.com

INTRODUCTION

This vehicle complies with the U.S. Department of Transportation National Highway Traffic Safety Administration (NHTSA) low-speed vehicle regulations and can be operated on many streets posted with low speed limits. Please familiarize yourself with all laws and regulations concerning the operation of the vehicle in your area.

This manual applies to the following GEM vehicles:

• GEM e2 (two-passenger)

• GEM e4 (four-passenger)

• GEM eL XD (two-passenger extra duty long-bed)

• GEM e6® (six-passenger)

INTRODUCTION

Safety Signal Words and Symbols

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol indicates a potential personal injury hazard.

WARNING

A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.

CAUTION

A CAUTION indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

A NOTICE indicates a situation that may result in property damage.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

INTRODUCTION

Failure to follow the warnings contained in this manual can result in severe injury or death. Special precautions must be followed when owning and operating a battery-powered vehicle. This

vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.

• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.

• Operate this vehicle only on public or private roads where speed limits are appropriate for low speed vehicles. Be familiar with motor vehicle laws in your area of operation. Do not operate this vehicle in situations where it could become an obstacle or an annoyance for faster-moving traffic.

WARNING

INTRODUCTION

Manufacturer’s Label (Vehicle Information Label)

Record your vehicle’s identification numbers and key numbers in the spaces provided on page 11.

The Vehicle Identification Number (VIN) is stamped on a tag affixed to the left dash at the base of the windshield. The VIN is also printed on the manufacturer’s label, which is located on the left rear section of the interior roof panel. See page 10.

The VIN indicates the model year, model type and serial number of your vehicle. The manufacturer’s label also contains the Gross Vehicle Weight Rating (GVWR) and Gross Axle Weight Rating (GAWR) information for your vehicle. Never exceed the GVWR or the GAWR. See page 22.

Replacement Keys

To order an extra or replacement key for the ignition or for accessory locks, please contact GEM customer service. See page 5. Be prepared to provide your key number and VIN.

VIN Tag

INTRODUCTION

Manufacturer’s Label (Vehicle Information Label)

Manufacturer’s

Label

VIN

GVWR

Information

Tire / Wheel Information

GAWR Information

Date of

Manufacture

USA Label EU Label

INTRODUCTION

Manufacturer’s Label (Vehicle Information Label)

Vehicle Identification Number (VIN): |___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|___|

Vehicle Model Number: _______________________________________________________________________

Motor Serial Number (on case of motor): __________________________________________________________

Ignition Key Number (stamped on key): ___________________________________________________________

Accessory Lock Key # (stamped on key): _________________________________________________________

Accessory TrunkBack Lock Key # (if equipped): ____________________________________________________

Date Purchased: _____________________________________________________________________________

SAFETY

Safety Labels and Locations

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If any label becomes illegible or comes off, contact your authorized GEM dealer to purchase a replacement. Replacement safety labels are provided at no charge. The part number is

printed on the label.

General Warning

Seat Belt Warning

(Front Seat Passenger)

SAFETY

Safety Labels and Locations

General Warning (7178180)

WAR NING

• Read your owner’s manual before operating this vehicle.

• Do not operate this vehicle under the influence of alcohol, drugs or medication.

• This vehicle is not intended to be driven at speeds exceeding 25 MPH (40 km/h).

• Although most states prohibit this vehicle from operating on streets having posted speed limits of more than 35

MPH (56 km/h), state and local rules may vary. Check with your local law enforcement (city and state officials) for variations in your area.

• Never exceed the passenger and cargo limits of this vehicle.

• Do not start or operate vehicle until all occupants are seated with seat belts fastened.

• Avoid sharp turns on inclines and at high speeds (may cause rollover).

• Reduce speed on wet and slippery surfaces and in turns.

• Do not leave children unattended in vehicle.

• Set handbrake before leaving the vehicle.

• Remove key when leaving vehicle unattended.

• Stop vehicle before reversing direction.

• Be aware of small children and objects behind you before reversing direction. ALWAYS DRIVE SAFELY. FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS OR FATAL

INJURY.

SAFETY

Safety Labels and Locations

Seat Belt Warning (7180898)

One seat belt warning is located on the headliner above the front passenger seat. Second and third row seat belt warning labels are located on the seat belt drop-down bars for the row ahead.

WAR NING

TO AVOID PERSONAL INJURY OR DEATH: Always fasten your seat belt.

Solar Panel Do Not Stack Warning (7181565)

This label is located at the rear center of the solar panel (if equipped).

WAR NING

DO NOT STACK.

Solar Panel Warning

SAFETY

Safety Labels and Locations

Passenger/Rear Cargo Warning (7183756)

This label is centrally located under the center high mount stop lamp (if equipped). This label is also located on the S-Bed and TrunkBack.

WAR NING

Never carry passengers on rear platform. Passengers can be thrown off. This can cause serious injury or death.

WAR NING

STANDARD CARGO LIMIT 15 kg / 33 lbs. S-BED/TRUNK-BACK CARGO LIMIT 150 kg / 330 lbs. Distribute weight evenly. Ensure loads are properly secured. Total weight of

passengers, accessories and cargo must not exceed gross vehicle weight rating in owner’s manual.

Passenger/Cargo

Warning

SAFETY

Safety Labels and Locations

Cargo Limit Warning (7184570)

The eL XD cargo limit warning label is located at the rear of the cab. See page 96 for towing procedures.

WAR NING

Capacities GEM eL XD

A: Occupant Capacity 300 lbs. (136 kg) B: Cargo Capacity (includes cargo, bed load and optional equipment) 1150 lbs. (522 kg)** C: Maximum Trailer Tongue Weight 150 lbs. (68 kg) D: Maximum Gross Trailer Weight 1100 lbs. (499 kg) A + B = Vehicle Rated Capacity 1450 lbs. (658 kg) A + B + D = Must not exceed stated Vehicle Combination Rated Capacity 1450 lbs. (658 kg) Vehicle Dry Weight 1585 lbs. (719 kg) A + B + Vehicle Dry Weight = Maximum Gross Vehicle Weight 3000 lbs. (1361 kg) A + B + D + Vehicle Dry Weight = Must not exceed stated Maximum Gross Vehicle

Combination Weight

3000 lbs. (1361 kg)

**Cargo capacity is directly affected by the vehicle’s features, options and accessories and will be unique to each specific configuration.

Cargo Limit Warning

SAFETY

Operator Safety

Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.

• Read this manual and all labels carefully.

Follow the operating procedures described.

• Never allow anyone under age 16 to

operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.

• Never permit a guest to operate this

vehicle unless the guest has read this manual and all product labels.

• Always make sure the seat belts are secured for operator and all passengers before operating.

• Never exceed the maximum occupant capacity of your vehicle:

WARNING

GEM e2 2 occupants

GEM e4 4 occupants

GEM eL XD 2 occupants

GEM e6

6 occupants

SAFETY

Operator Safety

• Never exceed the gross vehicle weight rating (GVWR) of your vehicle.

• The cab frame is not designed or intended to provide rollover protection. Avoid situations that could result in a rollover.

• Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.

• Always use the proper size and type of tires and always maintain proper tire pressure as specified in this manual and on safety labels.

• Never modify this vehicle through improper installation or use of accessories.

SAFETY

Operator Safety

• Always set the park brake and remove the key when leaving the vehicle unattended.

• The voltage in the battery pack is sufficient to cause death by electrocution. With the exception of battery inspections and refilling the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery pack, unless you are properly trained to work on electrical systems. Your authorized GEM dealer can provide battery-related service.

SAFETY

Operator Safety

• Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

• Always keep arms and legs inside the cab frame while the vehicle is in motion.

• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.

• Never consume alcohol or drugs before or while operating this vehicle.

• Never operate at excessive speeds. Always travel at a speed proper for the traffic, visibility and operating conditions, and your experience.

• Never attempt jumps, doughnuts or other stunts.

• Always inspect your vehicle each time you use it to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.

SAFETY

Operator Safety

• Never operate on excessively rough, slippery or loose terrain.

• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

• Always have this vehicle inspected by an authorized service dealer if it has been involved in an accident.

• Always be alert for obstacles when operating this vehicle. Never attempt to operate over obstacles.

• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

• Never operate this vehicle on steep hills.

SAFETY

Operator Safety

Gross Vehicle Weight Rating (GVWR)

WARNING! Exceeding the gross vehicle weight rating of your vehicle can reduce stability and handling

and could cause loss of control. NEVER exceed the GVWR of your vehicle.

The maximum payload capacity of your vehicle is the maximum weight you may add to your vehicle without exceeding the GVWR. This capacity is determined by calculating the difference between your vehicle’s GVWR and wet weight.

Refer to the specification section of this manual or the Manufacturer’s Label on the vehicle for model-specific information.

SAFETY

Operator Safety

Gross Vehicle Weight Rating (GVWR)

When determining the weight you will be adding to your vehicle, and to ensure you do not exceed the maximum payload capacity, include the following:

• operator body weight

• passenger body weight

• weight of all occupants’ apparel and items in or on apparel

• weight of any options or accessories and their contents

• weight of any additional cargo on the vehicle

SAFETY

Operator Safety

Equipment Modifications

Never install any equipment or make vehicle modifications to increase the speed or power of the vehicle. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury. The warranty on your vehicle is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only GEM-approved accessories, and familiarize yourself with their function and effect on the vehicle.

SAFETY

Operator Safety

Failure to operate this vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.

Seat Belts

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of an accident or sudden stop. Occupants must wear seat belts at all times. Always make sure the seat belts are secured for operator and all passengers before operating. See page 76.

WARNING

SAFETY

Operator Safety

Operating Without Instruction

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.

Ventilation When Charging Batteries

Failure to provide adequate ventilation while charging batteries can result in an explosion. Volatile hydrogen gas is emitted during charging and may accumulate in pockets at the ceiling.

• Always ensure a minimum of 5 air changes per hour in the charging area.

• Always remove any storage covers from the vehicle and open any cab doors (if equipped) before charging.

SAFETY

Operator Safety

Failure to Inspect Before Operating

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.

Using Alcohol or Drugs

Operating the vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never drink alcohol or use drugs or medications before or while

operating this vehicle.

SAFETY

Operator Safety

Operating a Damaged Vehicle

Operating a damaged vehicle can result in an accident. After any overturn or accident, have qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, accelerator, steering system and electrical system.

Operating at Excessive Speeds

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the traffic, the visibility and operating conditions, your skills and your passengers’ skills.

Exhibition Driving

Exhibition driving increases the risk of an accident or overturn. Never attempt wheelies, jumps, doughnuts or other stunts. Avoid exhibition driving.

SAFETY

Operator Safety

Turning Improperly

Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.

Vehicle Rollover

Vehicle rollover could cause serious injury or death. The cab frame is not designed or intended to provide rollover protection. Always make sure the seat belts are secured for operator and all passengers before operating. Avoid situations that could result in a rollover. Avoid sharp turns and abrupt steering maneuvers.

Carrying Cargo

Carrying loads on the roof could damage the roof and affect vehicle handling, which could result in an accident or overturn. Never carry loads on the roof of the vehicle.

Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.

Reduce speed and follow the instructions on cargo warning labels for hauling cargo. Allow a greater distance for braking.

SAFETY

Operator Safety

Improper Tire Maintenance

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in the owner's manual and on safety labels.

Unauthorized Use of the Vehicle

Leaving the keys in the vehicle can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove the key when the vehicle is not in use.

Hot Drive Systems

The motor and controller are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot drive system components. Always keep combustible materials away from the drive system.

SAFETY

Operator Safety

Precautions During Maintenance

WARNING! The voltage in the battery pack is

sufficient to cause death by electrocution. With the exception of battery inspections and refilling the water in flooded type batteries, never attempt to perform service on the electric drive system, including the battery pack, unless you are properly trained to work on electrical systems. Your authorized GEM dealer can provide batteryrelated service.

WARNING! Do not work in or near the battery compartment or on any other electrical component of the vehicle while charging the batteries.

WARNING! Before servicing the vehicle’s electrical system, always disconnect the main power connector first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery (if equipped), then disconnect the

negative terminal from the main battery pack. See page 53.

Always follow all safety instructions in the maintenance portion of this owner’s manual, as well as the following:

• Make sure the vehicle is properly immobilized before beginning any maintenance.

• Always block the chassis securely before working under the vehicle.

• Turn the key off and remove it from the vehicle.

• Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

FOR MORE INFORMATION ABOUT SAFETY

PLEASE CONTACT GEM CUSTOMER SERVICE.

See page 5.

FEATURES AND CONTROLS

Console

Trip Switch/MODE

Switch

Right Control Lever

Left Control

Lever

Key

Switch

Glove Box Lock

Cup

Holders

Gauge

Storage

Tray

FEATURES AND CONTROLS

Console

Electrical Components

Electrical wiring, circuit boards and components are located under and behind the upper and lower console.

NOTICE: Liquids can damage electrical components and the

circuit board. Handle liquids with care. Do not spray water directly into the upper or lower console.

Steering Wheel Adjuster

If equipped, the steering wheel can be tilted upward or downward for rider preference.

Pull and hold the adjustment lever upward while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.

Fuse Box

Adjustment Lever

FEATURES AND CONTROLS

Console

Key Switch

When the key is turned to the ON position (clockwise), the display will light up and all electrical accessories can be used.

Leaving the key in the ON position will discharge the batteries. Always turn the key to the OFF position when not operating. Remove the key from the ignition to prevent unauthorized use.

When the key is turned to the OFF position, the vehicle will not accelerate.

NOTE: The steering column automatically locks when the ignition key is

removed.

The key can be removed from the switch when it is in the OFF position.

WARNING! Never turn the key to the OFF position while the vehicle is in motion. This could lead to loss of speed control and loss of vehicle control, which could result in serious injury or death.

Key ON

Key

OFF

FEATURES AND CONTROLS

Console

Zero Speed Detection Feature

To prevent the vehicle from rolling away while stopped, the electric motor will resist vehicle motion if the accelerator pedal is released while the key is on, and the vehicle starts moving.

Glove Box

The glove box is equipped with a lock to protect items from theft or damage. Use the accessory lock key to lock and unlock the glove box door. Turn the key 1/4 turn counterclockwise to unlock the door.

FEATURES AND CONTROLS

Console

Left Control Lever

The left control lever contains the turn signal switch, the horn switch, the headlight on/off switch and the high/low headlight beam switch.

Turn Signal Switch

Check turn signal lamps before each ride. When driving, activate a turn signal before turning to alert others of your intentions.

Tip: The key must be in the ON position to activate the turn signals.

Move the lever downward to signal a left turn. Move the lever upward to signal a right turn. The corresponding turn signal lamps on the front and rear of the vehicle will flash. The corresponding turn indicator in the LCD display will also flash.

Right Turn

Left Turn

FEATURES AND CONTROLS

Console

Left Control Lever

Horn Switch

Press the tip of the left control lever inward to sound the horn.

Headlight On/Off Switch

Rotate the knurled barrel forward to turn the headlights on.

Headlight High Beam/Low Beam Switch

Pull the control lever toward the driver’s seat to toggle the headlights between high beam and low beam.

Horn Switch

Headlight On

High Beam/Low Beam

Toggle

FEATURES AND CONTROLS

Console

Right Control Lever

The right control lever contains the hazard signal switch, the direction switch and the windshield wiper and washer switches (if equipped).

Hazard Signal Switch

Press the tip of the lever inward to cause all turn signal lamps to flash simultaneously. Use this feature to alert others of an emergency or other situation requiring caution, especially if your vehicle becomes disabled on or near a road. Press the switch again to cancel the hazard signals.

Direction Selection Switch

Use the direction switch to select forward, neutral or reverse mode of operation. Refer to the operation information on the following page.

CAUTION! Changing the direction switch position while driving could result in an automatic increase or decrease in speed without a change to accelerator pedal pressure.

Hazard Signal

Switch

Forward

Reverse

FEATURES AND CONTROLS

Console

Right Control Lever

Direction Selection Switch

NOTICE: Always bring the vehicle to a complete stop before changing the position of the direction

switch.

MODE PROCEDURE

Forward Move the lever fully upward to operate in forward mode. The forward mode allows

operation of the vehicle at speeds of 0-25 MPH (0-40 km/h).

Neutral Move the lever to the center position to prevent the vehicle from moving if the

accelerator is pressed.

Reverse Move the lever fully downward to operate in reverse mode. A reverse warning alert

will automatically sound when the key is on and reverse mode is selected. Vehicle speed is limited when operating in reverse. See page 90 for safe reverse operation procedures.

FEATURES AND CONTROLS

Console

Right Control Lever

Windshield Wiper

Rotate the knurled barrel forward to turn the windshield wipers on. Pull the control lever toward the driver’s seat to activate the washer (if equipped).

If the wiper fails to work, check for a blown fuse at the fuse block. See page 106.

CAUTION! A worn or damaged wiper blade could impair operator vision and result in an accident. A worn wiper blade could also damage windshield glass. Always replace worn or damaged wiper blades promptly.

Washer

Wipers

FEATURES AND CONTROLS

Digital/Analog Gauge

High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that splashes on the instrument cluster.

Speedometer

When driving, the speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). See page 47.

Mode Button

Use the MODE button to toggle through mode options. See page 47.

Rider Information

Center

Speedometer

Indicator

Lamps

FEATURES AND CONTROLS

Digital/Analog Gauge

Indicator Lamps

Lamp Indicates Condition

Vehicle Speed When standard mode is selected, speed displays in miles per hour.

When metric mode is selected, speed displays in kilometers per hour.

Brake Indicator

This lamp illuminates when the park brake is engaged or when a brake system failure has occurred. See page 43.

Direction Indicators

A direction indicator flashes when a turn signal is active.

Low Beam This lamp illuminates when the headlamp switch is set to low beam.

High Beam This lamp illuminates when the headlamp switch is set to high beam.

Seat Belt When the key is turned on, the seat belt indicator lamp will illuminate if the

driver’s seat belt is not fastened. The lamp is a reminder to the operator to ensure all riders are wearing seat belts before operating.

FEATURES AND CONTROLS

Digital/Analog Gauge

Indicator Lamps

Brake Indicator

The brake indicator illuminates when the park brake is engaged or when a brake system failure has occurred. If the brake warning illuminates, check the following items before operating the vehicle.

WARNING! Worn or damaged brake hoses can cause brake failure. Always have worn or damaged brake hoses replaced promptly.

Brake System Item Solution

Park brake Release the park brake. Brake fluid level If low, add brake fluid. See page 100. Brake system Check hoses for cracks, scuffs and worn spots. If you discover signs of

wear or damage, do not operate the vehicle. Your authorized GEM dealer can provide service.

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

The rider information center is located in the instrument cluster. The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock, see page 47.

Information Display

This area will display clock, odometer, trip meter, state of charge (SOC), range meter, efficiency rate (EFF) or any existing fault codes or warning messages. See page 47.

Miles/Kilometers Indicator

The miles or kilometers indicator illuminates to indicate the mode of measurement selected.

State of Charge

Information Display

Drive Mode/

Direction

Selection

Miles/Kilometers

Fault

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Fault Indicator

When both the chassis fault lamp and the fault indicator (wrench symbol) illuminate, use the mode button to toggle through fault codes or warning messages in the display. Your authorized dealer can provide code details and diagnosis.

Drive Mode/Direction Selection Indicator

This indicator displays the selected forward drive mode or neutral or reverse.

F = Forward N = Neutral R = Reverse (flashing)

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

State of Charge

This indicator illuminates when the key is turned on. It also illuminates 8-10 seconds after the charging cord is connected, turning off when the batteries are 100% charged. To verify a full charge or to check the state of charge, turn the key on. As charge is depleted, illuminated bars begin to turn off from right to left. Remaining bars indicate remaining battery charge.

State of Charge

Indicator

Bars % Of Charge

1 Less Than 10 210-20 320-30 430-40 540-50 650-60 760-70 870-80 980-90

10 90-100

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

This area will display clock, odometer, trip meter, state of charge (SOC), range meter, efficiency rate (EFF) or any existing fault codes or warning messages.

The display can be changed to show either standard or metric units of measurement for each of the following settings.

Tip: To exit the set-up mode, turn the key off. Wait 5 seconds, then turn the key on. The gauge displays

the mode that was displayed prior to setting the units.

Standard Display Metric Display Distance Miles Kilometers Tempe rature Fahrenheit Celsius Time 12-Hour Clock 24-Hour Clock

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

1. Turn the key to the OFF position.

2. Press and hold the MODE button while turning the key to the ON position.

3. When the display flashes the distance setting, tap the MODE button to advance to the desired setting.

4. Press and hold the MODE button to save the setting and advance to the next display option.

5. Repeat the procedure to change remaining display settings.

MODE

Button

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

Clock Resetting

Tip: The clock must be reset any time the batteries have been

disconnected or fully discharged.

1. Turn the key to the ON position. Use the MODE button to toggle to the clock display.

2. Press and hold the MODE button until the hour segment flashes. Release the button.

3. With the segment flashing, tap the MODE button to advance to the desired setting.

4. Press and hold the MODE button until the next segment flashes. Release the button.

5. Repeat steps 3-4 twice to set the 10-minute and 1-minute segments. After completing the 1-minute segment, step 4 will save the new settings and exit the clock mode.

6. Turn the key to the OFF position.

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

Odometer

The odometer displays the distance traveled by the vehicle since manufacture.

Trip M eter

The trip meter displays distance traveled since the last reset of the trip meter. To reset, toggle to the trip meter display. Press and hold the MODE button until the meter resets to zero.

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

Battery State of Charge

This mode displays the remaining system voltage level in percentage format.

Range Meter

The range meter displays the approximate distance the vehicle could travel on the remaining battery voltage level.

FEATURES AND CONTROLS

Digital/Analog Gauge

Rider Information Center

Information Display Mode

Efficiency Rate (EFF)

This mode displays the rate at which electrical power (Wh) is consumed per mile or per kilometer. A higher number indicates less desirable efficiency. A lower number indicates better efficiency.

FEATURES AND CONTROLS

Main Power Connector

When the main power connector is unplugged, the battery pack is disconnected from all electrical components, with the exception of the contactor. After servicing the vehicle, the main power connector should be the last connection to be made.

Disconnecting Power

1. Position the vehicle on a dry, firm, level surface.

2. Set the park brake.

3. Turn the key off.

4. Remove the hood. See page 84.

NOTICE: Damage to electrical connections and components will occur if they are unplugged before

the main power connector is disconnected.

FEATURES AND CONTROLS

Main Power Connector

5. Locate the main power connector at the lower left front of the vehicle, below the horn assembly. Unplug the main power connector.

6. Locate and disconnect electrical accessory connectors (such as a heater or a heated windshield).

Main Power

Connector

Horn Assembly

FEATURES AND CONTROLS

Main Power Connector

7. If equipped, disconnect the negative cable from the auxiliary 12-volt battery.

WARNING! Insulate any tools used within the battery area to prevent sparks or battery explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.

(continued on next page)

Negative Terminal

Front of

Vehicle

EPS Models with Lead Acid Batteries

12-Volt Battery (under dash)

FEATURES AND CONTROLS

Main Power Connector

8. Disconnect the main NEGATIVE cable from the traction batteries. Isolate the cable end to ensure the circuit cannot be completed during service.

Reconnecting Power

1. Reconnect the negative cable to the traction

batteries. Torque the nut to 8 lb-ft (10.8 Nm).

2. Reconnect the negative cable to the auxiliary 12-volt battery (if equipped). Torque the screw to 5.5 lb-ft (7.5 Nm).

3. Reconnect electrical accessory connectors (if equipped).

4. Reconnect the main power connector.

5. Reinstall the hood.

Negative

Cable

Front of

Vehicle

FEATURES AND CONTROLS

Brake Pedal

The brake pedal is located on the floor to the left of the accelerator pedal. Push the brake pedal toward the floor to slow or stop the vehicle. Apply the brakes before turning the key on.

WARNING! Constant brake use (riding the brakes) can cause brakes to overheat and fail, which could lead to an accident resulting in serious injury or death. Do not drive with your foot resting or riding on the brake pedal.

Accelerator Pedal

Brake Pedal

FEATURES AND CONTROLS

Accelerator Pedal

The accelerator pedal is located on the floor to the right of the brake pedal. To begin moving or to increase vehicle speed, gradually push the accelerator pedal toward the floor. Holding the accelerator pedal down continuously will accelerate the vehicle to the maximum speed.

The accelerator pedal will function only if the key is on. To slow the vehicle, release the accelerator pedal and apply the brake. The electric motor

provides additional braking force when the brake pedal is applied.

FEATURES AND CONTROLS

Park Brake Lever

WARNING! A rolling vehicle can cause serious injury. Always

set the park brake when leaving the vehicle unattended. Remove the key from the ignition to prevent unauthorized use.

If the key is turned off without setting the park brake, an alert will sound. Set the park brake to end the alert.

When the park brake is set and the brake indicator is illuminated, the vehicle will not move.

Always apply the brakes before setting or releasing the park brake. To set the park brake, pull the park brake lever slightly upward and toward the center of the vehicle. To release the park brake, press and hold the park brake release and move the lever to the disengaged position.

NOTICE: Be sure the park brake is fully disengaged before driving. Failure to do so can lead to

overheating of the rear brakes.

NOTE: The park brake is adjustable and should be checked periodically as outlined in the Periodic

Maintenance Chart beginning on page 98. Your authorized dealer can assist.

Park Brake

Lever

Park Brake

Release

FEATURES AND CONTROLS

Batteries

Battery Pack

Your vehicle is equipped with a battery pack. This battery pack supplies the power needed to operate the vehicle.

These batteries perform best when recharged fully and often. Recharge the batteries daily, or

after each use of the vehicle.

NOTICE: Each vehicle is programmed at the factory for a particular battery type. Switching battery

types should be done only by an authorized service technician. Your authorized GEM dealer can provide battery-related service.

To access the battery pack, remove any rear accessory back installed on the vehicle. See page

82. Release the battery pack access cover fasteners and remove the cover.

FEATURES AND CONTROLS

Batteries

Battery Performance Tips

• New batteries will not perform to their fullest capacity until they have been discharged and recharged 20 to 30 times.

• Batteries should be fully charged before the first use.

• Recharge the batteries daily, or after each use of the vehicle.

• Always maintain a full charge on the batteries. For best battery life, avoid discharging the batteries more than 80%.

• Batteries should be at room temperature when recharging. Do not charge batteries at temperatures of 110°F (43°C) or higher.

• Range may be affected by road conditions, terrain, temperature and driving habits.

FEATURES AND CONTROLS

Batteries

On-Board Charger

The on-board battery charger is located under the hood. The state of charge of the batteries displays in the rider information center and a “C” displays

when the vehicle is charging. When the vehicle will not be used for 10 or more days, connect the charger. The state of

charge of the batteries will be monitored, and charging will automatically be initialized when the state of charge drops below 97% or when 28 days have passed since the last charge completed.

This works best for maintenance free sealed Absorbent Glass Mat (AGM) batteries. Water filled lead acid batteries will require some attention to maintain proper fluid levels. See page

124.

IMPORTANT: Avoid temperature extremes when choosing a storage area.

FEATURES AND CONTROLS

Batteries

On-Board Charger

If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the onboard charger will not allow the charger to activate. If this occurs, use the alternate charging method. See page 68.

Battery Charging

WARNING! Using a non-recommended extension cord could result in fire, heat damage or charger

failure, which could result in serious injury or death. Always use the recommended type of cord to charge the batteries.

Tip: Do not use a ground fault interrupt (GFI) type cord on a GFCI-protected outlet. WARNING! Charging from a circuit of lesser capacity and/or using a cord from the outlet to the vehicle

that is not sufficient in wire gauge could create a fire hazard. WARNING! Failure to provide adequate ventilation while charging batteries can result in an explosion.

Hydrogen gas is emitted during charging and will rise and accumulate at the ceiling. Always ensure a minimum of five (5) air changes per hour in the charging area. Never charge the batteries in an area subject to a flame or spark, including areas containing gas or propane water heaters and furnaces. Do not smoke in the charging area.

FEATURES AND CONTROLS

Batteries

Battery Charging

Your vehicle is equipped with either a standard charge receptacle or a fast charge receptacle. The battery charge receptacle is located at the rear of the hood, just below the windshield.

Standard Charge Receptacle

The following information applies to use of the standard charge receptacle. See page 67 for information that applies to the use of the fast charge receptacle.

When charging the vehicle, always use a standard 3-wire grounded extension cord of one of the following types:

• 12-gauge wire with 3-wire grounded, 50 feet (15.25 m) or shorter.

• 14-gauge wire with 3-wire grounded, 25 feet (7.6 m) or shorter.

Charge Receptacle

FEATURES AND CONTROLS

Batteries

Battery Charging

Always follow these precautions when charging:

• Position the vehicle on a level surface. Make sure the charging

area is well ventilated.

• Make sure the key is off.

• Always use the recommended extension cord type.

• Inspect the extension cord for cracks, loose connections and

frayed wiring. Never use a damaged extension cord.

• Always connect the charging cord to the vehicle’s charge

receptacle first, then plug the cord into a wall receptacle.

(continued on next page)

1. Plug into vehicle

2. Plug into outlet

FEATURES AND CONTROLS

Batteries

Battery Charging

Tip: Always use a 110-volt AC, 15 amp breaker outlet. A GFI (Ground Fault Interrupt) receptacle is

recommended. See your authorized GEM dealer if you do not have a GFI receptacle at your regular recharge site.

• Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple vehicles, each vehicle should use a dedicated circuit.

• When disconnecting the charger, always disconnect the extension cord from the wall receptacle first, then disconnect the cord from the vehicle.

FEATURES AND CONTROLS

Batteries

Battery Charging

Fast Charge Receptacle

The following information applies to use of the fast charge receptacle. See page 64 for information that applies to the use of the standard charge receptacle.

1. Always use SAE J1772 approved charge stations and

connectors.

2. To begin charging, align and insert the charge station

connector into the receptacle until it latches.

3. The lights on the charge station will indicate charging

when the connection is made.

4. To remove the connector after the charge cycle is

complete, press the release button and pull the connector out.

Charge Receptacle

FEATURES AND CONTROLS

Batteries

Alternate Battery Charging Method

If the combined voltage of all batteries reaches 36 volts or less, a safety feature in the onboard charger will not allow the charger to activate. Use the alternate charging method to add a small charge to each battery separately. The on-board charger will then activate properly to recharge all batteries to a full charge.

Use a 12-volt battery charger to charge 12-volt batteries. Charge each battery individually. Use a 12-volt charger to charge 6-volt batteries. Charge in four groups, each consisting of

two sequentially wired batteries.

Tip: It is not necessary to remove or disconnect battery post connections during the alternate charging

method.

FEATURES AND CONTROLS

Batteries

Alternate Battery Charging Method

1. Set the battery charger to the medium amp setting (10 to 30 amps).

2. Charge each battery for 10-20 minutes.

3. Move quickly from battery to battery, as this is only a residual charge and it will

dissipate in a short period of time.

4. After charging the last battery, remove the off-board charger leads and plug the vehicle

in.

5. If the on-board charger does not recognize the residual charge and activate, repeat the

alternate charging method.

FEATURES AND CONTROLS

Batteries

Battery Handling Precautions

WARNING! Do not work in or near the battery compartment or on any other electrical component of

the vehicle while charging the batteries. WARNING! Before servicing the vehicle’s electrical system, always disconnect the main power

connector first, then disconnect any electrical accessory connections, then disconnect the negative cable from the 12-volt battery (if equipped), then disconnect the negative terminal from the main battery pack. See page 53. This will disable the vehicle by disconnecting the battery pack from the motor. It does not disable the battery pack. HIGH VOLTAGE will be present at the battery terminals and contactor. HIGH BATTERY VOLTAGE IS ALWAYS PRESENT. DO NOT TOUCH THE BATTERY TERMINALS.

• Always make sure that all 12-volt electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection. See page 72.

• Make sure vent caps are installed properly and securely during vehicle operation and battery charging.

(continued on next page)

FEATURES AND CONTROLS

Batteries

Battery Handling Precautions

• Never connect a 12-volt accessory directly to the batteries. Always connect any powered

accessory to the 12-volt terminal board. See page 72.

• Never connect jumper cables to any of the batteries of this vehicle.

• Always wear safety glasses or approved eye protection when servicing the vehicle. Wear a

full-face shield and gloves when working with or around batteries and electrical connectors.

• Use only insulated tools when working in the battery compartment.

• Always keep battery terminals and connections clean and free of corrosion at all times.

See pages 120 and 126.

FEATURES AND CONTROLS

Batteries

12-Volt Terminal Board Connections

Remove the upper dash to access the 12-volt terminal board. See page 104.

Always make sure that all 12-volt electrical accessories are grounded directly to the negative (-) post on the terminal board. Never use the chassis or body as a ground connection.

Use the positive (+) terminal only for accessories that require constant power (when the ignition key is off).

Use the accessory (ACC) terminal for accessories that require power only when the ignition key is on.

NOTICE: To avoid draining the battery system, always install an accessory exactly as stated in the

provided installation instructions.

Negative (Ground)

Positive (+)

Accessory (ACC)

FEATURES AND CONTROLS

USB Port

NOTICE: Do not plug in devices requiring power exceeding 25

watts. Damage to the vehicle electrical system may occur or an accessory fuse may blow.

The fuse for the USB port is located under the hood in the fuse block. Always use fuses with the same type and rating.

Dome Light

Turn the dome lights on or off by pressing the switch located on the dash between cup holders.

USB Port

Dome Light

Switch

FEATURES AND CONTROLS

Doors

Accessory doors are available for most models. Options include soft doors, hard doors with crank windows and locks, half doors and quarter doors.

WARNING! Doors do not offer structural protection in the event of an accident and do not change the open body characteristics of the vehicle. The doors provide protection from the weather only. Always use seat belts. Failure to use the seat belts puts the driver and passengers at greater risk of serious injury or death in the event of an accident.

FEATURES AND CONTROLS

Seat Adjustment

Seats can be adjusted forward or rearward. The seat adjustment lever is directly under the front of the seat.

1. Move the adjustment lever to the left and slide the seat to the desired position.

2. Release the lever.

3. Make sure the seat latches securely in position. Test the latch by attempting to slide the

seat forward and rearward while seated.

FEATURES AND CONTROLS

Seat Belts

Failure to properly use seat belts and child restraints can result in serious injury or death. Always follow all legal requirements for seat belt and child restraint use in on-road vehicles.

• Always make sure the seat belts are secured for operator and all passengers before operating.

• Pregnant women should wear the lap part of the belt across the thighs and as snug across the hips as possible. Keep the belt low so that it does not come across the abdomen.

• The operator and all passengers are subject to the same legal requirements for seat belt use as occupants in other on-road vehicles. Always make sure children are properly restrained. Children ages 12 and under should ride in a rear seat. Infants must always be restrained in a rear seat. Use the type of restraint that is correct for your child. When using child safety seats, always follow the manufacturer’s instructions for proper installation and use in a vehicle containing only a shoulder/lap belt restraint system. Visit www.seatcheck.org or call 1-866-SEATCHECK for more information about child restraints.

WARNING

FEATURES AND CONTROLS

Seat Belts

Proper Seat Belt Use

This vehicle is equipped with three-point lap and diagonal seat belts for all occupants. Always make sure the seat belts are secured for operator and all passengers before operating.

When the key is turned on, the seat belt indicator lamp will illuminate if the driver’s seat belt is not fastened.

To wear the seat belt properly, follow this procedure:

1. Pull the seat belt latch downward and across your chest

toward the buckle at the inner edge of the seat.

2. Slide the buckle up the webbing as far as needed for the

belt to reach across your hips. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

Buckle

Latch Plate

FEATURES AND CONTROLS

Seat Belts

Proper Seat Belt Use

3. Push the latch plate into the buckle until it clicks.

4. Release the strap, it will self tighten.

5. To remove slack in the lap belt portion of the belt, pull upward on the shoulder belt. To

loosen the lap belt if it is too tight, tilt the buckle and pull the lap belt slightly longer.

6. To release the seat belt, press the square red button in the buckle's center. If necessary,

slide the buckle down the webbing to allow it to retract fully.

FEATURES AND CONTROLS

Seat Belts

Seat Belt Safety Tips

• In a rear seat, you may have trouble tightening the lap/shoulder belt on the child restraint

because the buckle or latch plate is too close to the belt path opening on the restraint. Disconnect the latch plate from the buckle and twist the short buckle-end belt several times to shorten it. Insert the latch plate into the buckle with the release button facing outward.

• If the belt still cannot be tightened when using a child safety seat, or if pulling and pushing

on the restraint loosens the belt, disconnect the latch plate from the buckle, turn the buckle around and insert the latch plate into the buckle again. If you still cannot make the child restraint secure, try a different seating position.

FEATURES AND CONTROLS

Seat Belts

Seat Belt Inspection

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly

into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it releases freely.

3. Pull each seat belt completely out and inspect the full length for any damage, including

cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized service dealer.

4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water.

Do not use bleach, dye or household detergents.

FEATURES AND CONTROLS

Stereo System (Option)

The optional stereo system is mounted in the dash and features speakers, FM radio, MP3 capabilities and Bluetooth functionality. Refer to your stereo system’s user manual for detailed operating instructions.

Solar Panel (Option)

The optional solar panel is mounted on top of the vehicle. Refer to your solar panel user manual for details.

WARNING! Do not stack items on the solar panel. Never exceed the GVWR or GAWR.

Stereo

Solar Panel

FEATURES AND CONTROLS

Rear Accessory Backs (Option)

Rear accessory back options are available. These accessory backs are interchangeable.

TrunkBack™ LinksBack™

Short Bed with StakeBack™

Short Bed with Cargo Carrier

Short Bed Short Bed with Solid Sides

FEATURES AND CONTROLS

Rear Accessory Backs (Option)

WARNING! Never carry a passenger on a rear accessory back. Do not overload an accessory back.

Overloading the vehicle can reduce stability and handling and could cause loss of control. Never exceed the GVWR or the GAWR of the vehicle. See page 22.

NOTICE: Use only GEM-approved rear accessories. Others may cause damage to the locking system

or vehicle, and will void warranty.

1. Remove the contents of the installed rear accessory back.

2. Remove the attachment bolts.

3. Firmly grasp the installed back and remove it from the vehicle.

Grab Handle Package (Standard)

Grab handles can be added at each seat position to assist riders in entering and exiting the vehicle. Interior grab handles are not intended to retain passengers in the vehicle. Always make sure the seat belts are secured for operator and all passengers before operating.

FEATURES AND CONTROLS

Hood

Remove the hood to access the fuse box, windshield washer fluid tank (if equipped), main power connector and electrical accessory connectors.

1. Remove the two hood screws located under the charge port door.

2. Keeping the hood parallel with the ground, pull the hood forward to release it from the

grommets. Carefully lift the hood away from the vehicle.

Fuse Box

Washer Fluid Tank

Step 1

Step 2

FEATURES AND CONTROLS

Hitches

A rear hitch (if installed) is for light-duty off-road use. Hitch use is not approved for on-road operation.

WARNING! Never exceed the GVWR or the GAWR of the vehicle. See page 22.

Chrome Bumpers/Rugged Bumpers (Option)

Front bumpers are for appearance only and will protect the body panels only from minor dents and scratches. They will not provide protection to the vehicle in front-end collisions.

NOTICE: Never use your GEM vehicle for pushing. Damage to the

vehicle may result.

Heater/Fan or Fan Only (Options)

The heater unit can be used to provide heat inside the vehicle. The switch is located on the console. Move the switch to the HEAT position. Move the switch to the FAN position to operate air flow without heat.

FEATURES AND CONTROLS

Heated Windshield (Option)

The heated windshield has heating elements within the glass to assist in defogging the windshield.

Press the heated windshield switch on the console to turn on the heating elements. A light on the switch illuminates when the elements are heating.

Press the switch again to turn off the heating elements. If the heating elements are not turned off, they will automatically turn off after five minutes of operation.

Adjustable Tilt Steering Column (Option)

1. Move and hold the tilt lever forward or rearward

to release the latch.

2. Adjust the steering column to the desired

position.

3. Release the lever to the center position to lock the

steering column.

Tilt Lever

FEATURES AND CONTROLS

Windshield Washer (Option)

Rotate the knurled barrel forward to turn the windshield wipers on.

Pull the control lever toward the driver’s seat to activate the washer.

Check the washer reservoir fluid level frequently. When the level is low, remove the cap and add windshield antifreeze (not radiator antifreeze) rated for -25°F (-31°C). Operate the system for a few seconds to flush out any residual water.

WARNING! Commercial windshield washer solvents are flammable. Keep sparks, flames and cigarettes away. Handle with caution.

Washer Reservoir

Washer

Wipers

OPERATION

Failure to operate the vehicle properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.

Pre-Ride Inspection

Item Remarks Page

Accelerator Ensure proper operation 58 Brake system/pedal travel Ensure proper operation 100 Brake fluid Ensure proper level 100 Indicator lights/switches Ensure operation Headlamp Check operation 113 Brake light/tail lamp Check operation -

WARNING

OPERATION

Pre-Ride Inspection

Item Remarks Page

Turn signals Ensure operation of all signal lamps 36 Mirrors Adjust mirrors for proper side and rear view Horn Ensure operation 37 Seat belts Check length of belt for damage, check latches for proper

operation

Steering Ensure free operation 103 Tires Check tire condition and pressure 108-109 Latches (doors/seats/

accessory back)

Ensure all latches are secure -

Batteries Ensure full charges, proper water levels, clean terminals 120-127 Battery cables Inspect for proper cable routing, secure connections 120 Wheels/fasteners Inspect, ensure fastener tightness 109

OPERATION

Driving Procedure

1. Disconnect the charging cable.

2. Sit in the driver's seat and fasten the seat belt. Make sure passengers are seated with seat

belts secured.

3. Adjust mirrors as needed.

4. Turn the key clockwise to the ON position.

5. Apply the brakes.

6. Release the park brake.

7. Move the direction switch to the desired position. See page 38.

8. Check your surroundings and determine your path of travel.

9. Keeping both hands on the steering wheel, release the brake pedal and gradually push

the accelerator toward the floor to begin driving.

10. Drive slowly. Practice maneuvering and using the accelerator and brakes on level

surfaces.

OPERATION

Driving Procedure

11. Before turning, activate a turn signal to alert others of your intentions. See page 36.

12. Do not carry a passenger until you have at least two hours of driving experience with this

vehicle. Allow a passenger to ride only in a designated passenger seat with seat belt secured.

13. To stop the vehicle, release the accelerator pedal completely and brake to a complete

stop.

NOTICE: Always bring the vehicle to a complete stop before changing the position of the direction

switch.

14. Set the park brake.

WARNING! A rolling vehicle can cause serious injury or death. Always set the park brake when leaving the vehicle unattended.

15. Turn the key off.

16. Recharge the batteries daily, or after each use of the vehicle.

OPERATION

Driving in Reverse

Follow these precautions when operating in reverse:

1. Always check for obstacles or people behind the vehicle. Always inspect left and right

fields of vision before backing.

2. Avoid backing downhill.

3. Back slowly.

4. Apply the brakes lightly for stopping.

5. Avoid turning at sharp angles.

6. Never accelerate suddenly.

OPERATION

Driving On Slippery Surfaces

Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). When operating on slippery surfaces, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control. Do not operate on excessively slippery surfaces.

Whenever driving on slippery surfaces such as wet or icy pavement or loose gravel, follow these precautions:

1. Do not operate on excessively

slippery surfaces.

2. Slow down before driving onto a

slippery surface.

3. Avoid quick, sharp turns, which can cause skids.

4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the

brakes during a skid.

WARNING

Sideways

skid

Turn in direction

of skid

OPERATION

Parking the Vehicle

1. Apply the brakes. Stop the vehicle on a level surface.

2. When parking inside a garage or other structure, be sure that the structure is well

ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

3. Move the direction switch to the neutral position.

4. Set the park brake.

5. Turn the key off. Remove the key from the ignition to prevent unauthorized use.

OPERATION

Parking on an Incline

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

• If parking in an open area, block the wheels on the downhill side of the vehicle after

turning the key off.

• If parking parallel to a curb, stop the vehicle close to the curb. If the vehicle is facing

downhill, turn the steering wheel toward the curb. The forward part of the front tire should be turned into the curb. If the vehicle is facing uphill, turn the steering wheel away from the curb. The rear part of the front tire should be turned into the curb.

• Set the park brake.

OPERATION

Towing Loads (eL XD)

Your vehicle has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. See page 16.

The total load (operator, passenger, accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle.

Always follow these precautions when towing:

1. Never load more than 150 lbs. (68 kg) tongue weight on the towing bracket.

2. Slow down when towing. Towing a trailer increases braking distance.

3. Do not tow more than the recommended weight for the vehicle.

4. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other

location on the vehicle.

OPERATION

Transporting the Vehicle

NOTICE: Towing your GEM vehicle could result in severe damage to the vehicle. Vehicle failures

resulting from dolly towing will void warranty.

When transporting the GEM vehicle on a trailer, always use a trailer with an approved load rating greater than the GEM vehicle’s curb weight plus any installed accessories or cargo. Refer to the specifications section beginning on page 134.

Always tie the frame of the GEM vehicle to the transporting unit securely with suitable straps. Always secure the straps to the front sub-frame and the rear frame of the GEM vehicle. Never place tie straps across any plastic body or floor panel components.

Transport the vehicle in a closed trailer if possible. Use the following guidelines when transporting the vehicle on an open trailer.

1. Always transport the GEM vehicle facing forward on the trailer.

2. Set the park brake. Remove the key to prevent loss.

3. Secure the seats, hood and any items that could be damaged or dislodged by strong

winds. Secure or remove cargo. If equipped with hard doors, put all windows down.

4. Never allow passengers on a trailer or in a trailered vehicle.

5. Reduce speed and drive with caution.

MAINTENANCE

Periodic Maintenance Chart

WARNING! Always wear safety glasses or approved eye protection when servicing the vehicle. Wear

a full-face shield and gloves when working with or around batteries and electrical connectors. Always use insulated tools when working with or near batteries. Failure to follow these instructions could result in serious injury or death.

NOTICE: Damage to electrical connections and components will occur if they are unplugged before

the main power connector is disconnected.

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine GEM parts are available from your authorized GEM dealer.

Record maintenance and service in the Maintenance Log beginning on page 150.

Tip: Service and adjustments are important for proper vehicle operation. If you're not familiar with safe

service and adjustment procedures, your authorized dealer can perform these operations.

Polaris 2016 GEM e2, 2016 GEM e4, 2016 GEM eL XD, 2016 GEM e6 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual