Polaris 2008 99 Ranger, 2009 99 Ranger, 2006 99 Ranger, 2010 99 Ranger, 2007 99 Ranger User Manual
...
WARNING
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
FOREWORD
Congratulations and thank you from Polaris Industries Inc. for purchasing one of
our products. Built with American engineering and manufacturing know-how, it is
designed to provide superior comfort, utility, enjoyment and safety.
This manual is furnished to ensure that the operator is aware of safe operating procedures. It also includes information about the general care and maintenance of
your vehicle.
Carefully read the following pages. If you have any questions regarding this vehicle contact a Polaris dealer for assistance. Remember, Polaris dealers have the
knowledge and facilities to provide you with the best service possible.
PROTECT YOUR SPORT
Know all local, state/province off-road vehicle laws;
Respect your vehicle;
Respect the environment; and
You will gain the respect of others.
We also advise you to strictly follow the recommended maintenance program as
outlined. This preventive maintenance program is designed to ensure that all critical components on this vehicle are thoroughly inspected at various intervals.
All information in this manual is based upon the latest product data and specifications available at the time of printing. Polaris Industries Inc. reserves the right to
make product changes and improvements which may affect illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission
of Polaris Industries Inc.
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you
fail to take proper precautions.
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and follow the operating procedures
described.
Never allow anyone without a valid driver’s license to operate this vehicle.
Minimum age recommendation for passengers is five years old. Passengers
under five years of age require special restraints which are not available with this
vehicle. Driver and passenger should wear their seatbelts at all times.
Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
To reduce tipover risk, be especially careful when encountering obstacles and
slopes, when braking on hills or during turns.
Always fasten your seatbelts securely around you.
This vehicle is for off road use only. Never operate on public roads as severe
injury or death may occur. Always avoid paved surfaces.
Helmets are recommended whenever driving this vehicle in an aggressive man-
ner. Eye protection is recommended at all times.
Never consume alcohol or drugs before or while operating this vehicle.
Never operate at excessive speeds. Always travel at a speed which is proper
for the terrain, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps or other stunts.
Always inspect your vehicle each time you use it to make sure it is in safe operat-
ing condition. Always follow the inspection and maintenance procedures and
schedules described in this manual.
Always keep both hands on the steering wheel and both feet on the floorboards
of the vehicle during operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Al-
ways be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning as described in this manual. Prac-
tice turning at low speeds before attempting to turn at faster speeds. Do not turn
at excessive speed.
Always have this vehicle checked by an authorized Polaris dealer if it has been
involved in an accident.
Never operate this vehicle on hills too steep for the vehicle or for your abilities.
Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes. Never go over the top of any
hill at high speed.
Always follow proper procedures for going down hills and for braking on hills as
described in this manual. Check the terrain carefully before you start down any
hill. Never go down a hill at high speed. Avoid going down a hill at an angle
which would cause the vehicle to lean sharply to one side. Go straight down the
hill where possible.
Always follow proper procedures for crossing the side of a hill as described in
this manual. Avoid hills with excessively slippery or loose surfaces. Never attempt to turn the vehicle around on any hill until you have mastered the turning
technique described in this manual on level ground. Avoid crossing the side of
a steep hill if possible.
Always use proper procedures if you stall or roll backwards when climbing a hill.
To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to either side if pointed straight uphill. Turn the
vehicle around and remount, following the procedure described in this manual.
Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles, such as large rocks or fallen trees. Always follow
proper procedures when operating over obstacles as described in this manual.
Always be careful of skidding or sliding. On slippery surfaces, such as ice, go
slowly and be very cautious in order to reduce the chance of skidding or sliding
out of control.
Never operate vehicle in fast flowing water or in water deeper than that specified
in this manual. Remember that wet brakes may have reduced stopping ability.
Test your brakes after leaving water. If necessary, apply them lightly several
times to let friction dry out the pads.
Always be sure there are no obstacles or people behind you when you operate
in reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at
sharp angles in reverse.
Always use the size and type tires specified in this manual. Always maintain
proper tire pressure as described on page 83.
Never modify this vehicle through improper installation or use of accessories.
Never exceed the stated load capacity for this vehicle. Cargo should be proper-
ly distributed and securely attached. Reduce speed and follow instructions in
this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
Always wear the seat belts whenever the vehicle is operated. This will reduce
the severity of injury in case of a sudden stop or collision.
Always keep arms and legs inside of cab frame while the vehicle is in motion.
Always apply the parking brake before getting out of the vehicle. The parking
brake is located on the left side of the center console. Activate by pulling up on
the lever. Release by pressing the button on the end of the handle and lowering
the lever.
Always activate the foot pedal brake before releasing the park brake.
Always shut off the engine before refueling. Make sure the area is well venti-
lated and free of any source of flame or sparks. Gasoline is very flammable.
See page 24 for refueling instructions.
FOR MORE INFORMATION ABOUT SAFETY, call Polaris at 1-800-342-3764.
indicates a potential hazard which
WARNING
could result in serious injury or death.
Additional Important Information...
Due to our concern for the safety of our customers and the general public, Polaris
hereby strongly recommends and requests that consumers not have installed on
a Polaris RANGER any equipment which is intended to increase the speed or power of the vehicle; or make any other modifications to the vehicle for these purposes.
Any modifications to the original equipment of the RANGER substantially increase
the risk of bodily injury. Please be aware that these modifications may create a substantial safety hazard.
Polaris hereby informs you that the warranty on your RANGER is terminated if any
such equipment has been added to the vehicle or any modifications have been
made to the vehicle which increase its speed or power.
We also advise you to strictly follow the recommended maintenance program outlined in this manual. This preventive maintenance program is designed to ensure
that all critical components on the vehicle are thoroughly inspected by your dealer
at various mileage intervals.
NOTE:
The addition of certain accessories including (but not limited to) mowers, blades,
tires, sprayers, or large racks may change the handling characteristics of the vehicle.
Be certain any accessories added to this vehicle have been approved by Polaris.
Familiarize yourself with their function and affect on the vehicle.
The Polaris Preferred
Registered Owners
(PRO) Family
Your Owners Program
As the owner of a new Polaris vehicle, you are entitled to a FREE two- year membership in the Polaris PRO Family-–the Preferred Registered Owners Family. It’s
an owners program for Polaris owners like you, people who have chosen the finest
recreational vehicle available, people who share an interest in Polaris and its products.
Once your new vehicle’s warranty is registered, you will receive a PRO Family
membership packet that will include:
A letter of welcome to the PRO Family
A PRO Family card with your name and membership number
A colorful sticker of the PRO logo
A PRO merchandise brochure and order form.
As a PRO Family member, you’re entitled to opportunities such as:
A free subscription to PRO Spirit, the official magazine of the PRO Family
The chance to buy insurance for you Polaris vehicle. The toll-free insurance
telephone number is: 1-800-473-0111
The chance to arrange travel through the Polaris Travel Center. The toll-free
travel telephone number is: 1-800-267-1915
The chance to apply to serve on PRO Consumer Councils that provide input
into the Polaris vehicles of the future
The chance to serve as a PRO Field Evaluator and provide feedback on your
new vehicle
The chance to purchase exclusive PRO Family merchandise
And more!
To order PRO merchandise, you’ll complete the order form you receive with your
membership packet, take the form to your Polaris dealer and pay for the merchandise. The merchandise will be shipped directly to your home from the PRO merchandise fulfillment center.
Watch for your PRO membership packet and the next issue of PRO Spirit magazine. This quarterly magazine will keep you informed about Polaris news and
events, and special PRO merchandise, travel, and ride opportunities.
Enjoy your new Polaris vehicle, and welcome to the family--The Polaris PRO Family.
CONTENTS
UNDERSTANDING WARNINGS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY WARNING AND OPERATION DECALS 2-7. . . . . . . . . . . .
LABEL LOCATIONS 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY PRE-RIDE INSPECTION 9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION WARNINGS 10-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE IDENTIFICATION NUMBERS 20. . . . . . . . . . . . . . . . . . . . .
CONTROL AND PARTS FUNCTIONS 21-39. . . . . . . . . . . . . . . . . . .
STARTING THE ENGINE 40-43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEHICLE BREAK IN PERIOD 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CARRYING LOADS 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION SAFETY 46-55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOISE EMISSION CONTROL SYSTEM REGULATION 56. . . . . . .
BATTERY 571–58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 59-88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLE SHOOTING 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS 90-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY 92-93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UNDERSTANDING WARNINGS
SAFETY ALERT
The following precautionary signal words are used throughout this manual to convey the following messages:
This is the safety alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury. Your safety is involved!
Indicates a potential hazard
WARNING
CAUTION
NOTE
The word “NOTE:” in this manual will alert
you to key information or instructions.
which could result in serious
injury or death.
Indicates a potential hazard which
may result in minor personal injury or damage to the vehicle.
WARNING
HAZARD
Failure to heed WARNINGS.
WHAT CAN HAPPEN
WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury , or loss of life.
HOW TO AVOID THE HAZARD
Read all WARNINGS in this manual carefully and for your safety be
sure to follow their instructions.
1
SAFETY WARNING AND OPERATION DECALS
WARNING
VEHICLE ROLLOVER COULD CAUSE SEVERE INJURY OR DEATH
This cab frame is not designed or intended to provide rollover protection
in the event of vehicle overturning. See Owner’s Manual.
l Riders can be thrown off.
This can cause serious injury or death.
l Never carry riders in cargo
box.
TRAILER MAX.
WEIGHT 1500 LBS.
HITCH MAX. VERTICAL
WEIGHT 150 LBS.
7077682
7077681
7077478
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN
SEVERE INJURY OR DEATH.
TIRE PRESSURE (PSI):
FRONT MIN. 5 MAX. 12
CENTER & REAR MIN. 5 MAX. 10
MAXIMUM WEIGHT CAPACITY
(Gross Vehicle Weight)
INCLUDING MACHINE, PASSENGER
AND CARGO IS 2920 LBS.
SEE OWNER’S MANUAL FOR PROPER
TIRE INFLATION FOR DIFFERENT VEHICLE
APPLICATIONS.
7077475
2
SAFETY WARNING AND OPERATION DECALS
HEADLAMPS ARE NOT SEALED.
DO NOT SUBMERGE OR APPLY
WATER PRESSURE DIRECTLY ONTO
Recoil handle must be firmly seated to
prevent water entry. Drain starter motor
if water enters. See owner’s manual.
SERVICE OPENING.
7075741
WARNING/AVERTISSEMENT
This vehicle is designed for operator and
“ONE” passenger only
Ce Vehicule est concu pour ne transporter
que le conducteur et “UN SEUL” passager.
7075439
WARNING
DO NOT ATTEMPT ENGINE OR
CLUTCH MODIFICATION. DOING SO
CAN CAUSE IMBALANCE AND/OR
EXCESSIVE ENGINE RPM.
EXCESSIVE ENGINE RPM CAN CAUSE
PART FAILURE RESULTING IN
POSSIBLE SEVERE INJURY OR
DEATH.
DO NOT MODIFY ENGINE OR CLUTCH.
7077377
3
SAFETY WARNING AND OPERATION DECALS
7077683
Text found below
OPERATOR/LOAD DISTRIBUTION WARNINGS
VIOLATION OF ANY OF THE FOLLOWING WARNINGS COULD CAUSE LOSS
OF CONTROL AND RESULT IN SEVERE INJURY OR DEATH.
MAKE STARTS, STOPS, TURNS AND DIRECTIONS CHANGES IN A SMOOTH
MANNER so as not to shift the load or overturn the vehicle.
THE FOOT BRAKE PEDAL CONTROLS THE PRIMARY BRAKING for this vehicle.
THE PARK/EMERGENCY BRAKE LEVER will supply increased braking, but
should be used as an EMERGENCY OR PARKING BRAKE ONLY.
THE BOX DUMP LATCH MUST BE SECURELY LATCHED before loading and operating. Unintentional box dumping will result if weight is placed in the rear of the
box and the latch is not secured.
NEVER OPERATE THIS VEHICLE WITH THE DUMP BOX IN THE RAISED
POSITION. The dump box could close unexpectedly while driving, severely injuring the driver and passenger. The rear tires will catch the rear of the box, damaging
the vehicle and creating hazardous driving conditions.
THE VEHICLE BRAKING PERFORMANCE IS REDUCED WHEN CARRYING
LOADS. Reduce speeds and allow for greater stopping distances when operating
in a loaded or trailering condition.
4
SAFETY WARNING AND OPERATION DECALS
THE ABILITY TO STEER THIS MACHINE IS REDUCED WHEN OPERATING IN
A LOADED CONDITION on rough or hilly terrain. When climbing hills always having the cargo in the rear box securely fastened and located as far forward in the box
as possible. Loaded vehicles will experience reduced steering and front brake effectiveness when operating on hills.
TO REDUCE THE CHANCE OF VEHICLE TIP-OVER AND PERSONAL INJURY
always use D-1 Gear and reduced vehicle speeds when carrying heavy loads or
towing a loaded trailer.
Correct loading of this vehicle is necessary to maintain proper stability and operating characteristics. Overloading or incorrect positioning of the load effects the vehicles turning, stopping distance and stability. Failure to follow loading requirements could cause severe injury or death. REDUCE SPEED AND ALLOW
GREATER DISTANCE FOR BRAKING WHEN CARRYING CARGO.
MAXIMUM CARGO CAPACITY IS 1000 LBS. ON LEVEL TERRAIN. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving
conditions. When operating at maximum cargo capacity, the cargo weight must be
evenly distributed in the rear box.
ALL LOADS MUST BE SECURED BEFORE MOVING VEHICLE. Unsecured
loads can create unstable operating conditions which could result in loss of control
of the vehicle.
LOADS MUST BE CARRIED AS LOW IN THE BOX AS POSSIBLE. Carrying
loads high in the box raises the center of gravity of the vehicle and creates a less
stable operating condition. When cargo loads are carried high in the box, the
weight of the loads must be reduced to maintain stable operating conditions.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads which cannot be centered, securely fasten load and operate with extra caution.
EXTREME CAUTION MUST BE USED when operating with loads extending over
the box sides. Stability and maneuverability may be adversely affected, causing
the machine to overturn.
SEE YOUR OWNER’S MANUAL.
5
SAFETY WARNING AND OPERATION DECALS
7077680
Text found below
READ AND UNDERSTANDING WARNINGS AND OWNER’S MANUAL BEFORE
OPERATION. SEVERE INJURY OR DEATH CAN RESULT FROM IGNORING
WARNINGS OR IMPROPER USE. If you do not have the Owner’s Manual for this
vehicle, call 1-800-324-3674 to have one provided at no extra charge.
This vehicle REQUIRES SPECIAL RIDING SKILLS due to its handling.
Ride within your skill.
THIS VEHICLE SHOULD BE OPERATED ONLY BY PERSONS WITH A
VALID DRIVER’S LICENSE. Operation by unlicensed operators increases
the risk of severe injury or death.
MINIMUM AGE RECOMMENDATION FOR PASSENGERS IF FIVE YEARS
OLD. Passengers under five years of age require special restraints which
are not available with this vehicle. Driver and passenger should wear their
seat belts at all times.
THIS VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rol-
lover can occur quickly, even during routine maneuvers such as turning, driving on hills or over obstacles, if you fail to take proper precautions.
TO REDUCE TIPOVER RISK, BE ESPECIALLY CAREFUL WHEN EN-
COUNTERING OBSTACLES AND SLOPES, WHEN BRAKING ON HILLS
OR DURING TURNS.
KEEP FEET ON FLOORBOARDS AT ALL TIMES.
ALWAYS FASTEN YOUR SEATBELTS SECURELY AROUND YOU.
6
SAFETY WARNING AND OPERATION DECALS
OPERATION ON HILLS IS DANGEROUS, especially when loaded. This
vehicle is designed for utility usage on moderate terrains. Turning, braking
and uneven terrain can induce rollovers especially if a maneuver is abrupt.
Under no circumstances should you climb, descend or traverse hills greater
than 15°∠. Vehicle stability is greatly reduced during operating on hills,
creating the possibility of vehicle rollover and serious injury, including death
or paralysis. Extreme caution should be used when operating this vehicle on
any side hill conditions. Effectiveness of brakes is significantly reduced on
hills. Some hills are too steep to safely stop or recover from an unsuccessful
climbing attempt. If vehicle slides backwards down hill, apply brakes with
gradual, even pressure and do not apply the throttle. Sudden or aggressive
application of brakes may cause loss of control.
REDUCE SPEED when operating this vehicle on rough or hilly terrain, or
when carrying cargo.
OFF-ROAD USE ONLY. Never operate on public roads as severe injury or
death may occur - this vehicle is not built for legal operation of public roads.
Always avoid paved surfaces.
NEVER OPERATE THIS VEHICLE AT EXCESSIVE SPEEDS. You in-
crease your risk of losing control if you operate this vehicle at speeds too fast
for the terrain, visibility conditions, or your experience.
HELMETS ARE RECOMMENDED WHENEVER DRIVING THIS VEHICLE
IN AN AGGRESSIVE MANNER. Eye protection is recommended at all
times. (See Owner’s Manual)
REVERSE OPERATION CAN BE DANGEROUS. Steering control becomes
difficult. When backing up, proceed slowly and apply brakes carefully;
aggressive braking may result in loss of control. Avoid backing downhill.
avoid turning at sharp angles in reverse.
STOPPING DISTANCE MAY INCREASE WITH WET BRAKES OR ON
WET SURFACES.
VEHICLE DESIGNED MAINLY FOR WARM WEATHER USE. Throttle link-
age and brakes may stick if operated in freezing weather, causing loss of
control. Dirt mud, water or other contaminants can also affect operation of
controls. Check both frequently.
High speeds, jumps and stunts are dangerous and could result in loss of
control and other accidents.
NEVER PERMIT A GUEST TO OPERATE THIS VEHICLE unless the guest
has read the Owner’s Manual and all labels.
NEVER USE ALCOHOL OR DRUGS before or while operating the vehicle.
They slow reaction time and impair judgement.
SEVERE INJURY OR DEATH can result if you do not follow these instruc-
tions.
CAUTION: Do not shift while vehicle is moving.
7
LABEL LOCATION
4
1
3
2
5
6
1. Warning (General)
2. Warning (Vehicle roll-over)
3. Warning (Load Distribution)
4. Warning (Cargo Bed)
5. Tire Pressure
6. Towing Information
8
DAILY PRE-RIDE INSPECTION
Inspect your vehicle each time before riding to ensure it is in proper working
order. If proper inspection is not done, severe injury or death could result.
WARNING
If a proper inspection is not performed serious injury or death can result.
Always inspect your RANGER before riding following the checklist care-
fully.
Before riding your vehicle, inspect all operating controls and parts.
Item/Inspection Procedure
1. Tires - check condition and pressures
2. Fuel and oil tanks - fill both tanks to their proper levels
3. All brakes - check operation, adjustment and fluid level (includes
emergency/parking brake)
4. Throttle - check for free operation and closing
5. Headlight/Taillight/Brakelight - check operation of all indicator lights
and switches
6. Engine ignition switch - check for proper function
7. Wheels - check for tightness of wheel nuts and axle nuts; check that
axle nuts are secured by cotter pins
8. Air cleaner element - check for dirt; clean or replace
9. Steering - check for free operation noting any unusual looseness in
any area
10. Loose parts - visually inspect vehicle for any damaged or loose nuts/
bolts or fasteners
11. Operator and passenger should be properly dressed.
12. Engine coolant - check for proper level at the recovery bottle.
13. Check condition and operation of the dump box/bed latch mechanism.
9
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know
how to operate the vehicle properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Read and understand the Owner’s Manual and all warning and instruc-
tion labels on the vehicle.
WARNING
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
Use of this vehicle by a child can lead to severe injury or death of the child
or others.
Even though a child may be within the age group for which some vehicles
are recommended, he or she may not have the skills, abilities, or judgment needed to operate the vehicle safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one without a valid driver’s license should operate a Polaris RANGER.
10
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
This vehicle’s tires are designed for off-road use only; not for use on
pavement. Paved surfaces may seriously affect handling and control
of the vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Always avoid operating the vehicle on any paved surfaces, including
sidewalks, driveways, parking lots and streets.
WARNING
Safe operation of this vehicle requires good judgement and physical
skills. Persons with cognitive or physical disabilities who operate this
vehicle have an increased risk of overturns and loss of control which
could result in serious injury or death.
WARNING
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, in-
cluding dirt or gravel.
In many states it is illegal to operate vehicles of this type on public
streets, roads and highways.
11
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this vehicle.
WARNING
POTENTIAL HAZARD
Operating this vehicle at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the vehicle, which can
result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and
operating conditions; and your experience.
12
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to inspect the vehicle before operating.
Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your RANGER each time you use it to make sure it
is in safe operating condition.
Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
POTENTIAL HAZARD
Attempting jumps and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts such as jumps. Don’t try to show off.
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating this vehicle on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time
to react.
Could result in the vehicle overturning or going out of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the vehicle.
13
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on excessively rough, slip-
pery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in
an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until
you have learned and practiced the skills necessary to control the vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
WARNING
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on
level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate the RANGER on hills too steep for the vehicle or for your
abilities.
Practice on smaller hills before attempting large hills.
Never operate vehicle on hills steeper than 15.
14
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
Never open the throttle suddenly. The vehicle could go out of control.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the hill.
WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always check the terrain carefully before you start down any hill.
Never go down a hill at high speed.
Avoid going down a hill at an angle which would cause the vehicle to
lean sharply to one side. Go straight down the hill where possible.
WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Avoid hills with excessively slippery or loose surfaces.
15
OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Use extreme caution when riding over large obstacles, such as large rocks
or fallen trees.
WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You may lose control of the vehicle.
You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
On slippery surfaces, such as ice, go slowly and be very cautious in order
to reduce the chance of skidding or sliding out of control.
WARNING
POTENTIAL HAZARD
Riding on frozen lakes and rivers.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or the operator break
through the ice.
HOW TO AVOID THE HAZARD
Never ride your RANGER on a frozen body of water before you are sure
the ice is thick enough and sound enough to support the machine and its
operator, as well as the force that is created by a moving vehicle.
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OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which
could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle in fast flowing water or in water deeper than
that specified in your Owner’s Manual. See page 52.
Remember that wet brakes may have reduced stopping ability. Test
your brakes after leaving water. If necessary, apply them several
times to let friction dry out the pads.
WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
Before you select reverse gear, make sure there are no obstacles or
people behind you. When it is safe to proceed, go slowly. Always avoid
backing down hill.
WARNING
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven
tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with
improper or uneven tire pressure, may cause loss of control, and increases the risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in the Owner’s Manual for
this vehicle. See page 91.
Always maintain proper tire pressure as described in the Owner’s
Manual. See page 2.
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OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle may cause
changes in handling which in some situations could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of accessories.
All parts and accessories added to this vehicle should be genuine Polaris Industries Inc. or equivalent components designed for use on this vehicle; and
should be installed and used according to instructions. If you have questions,
consult an authorized Polaris dealer.
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Maintain steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes.
Lock parking brake after you are stopped.
If you begin rolling backwards:
Never apply engine power.
Apply the brake gradually.
When fully stopped, lock parking brake.
In the event of an accident, have a qualified service dealer check the com-
plete machine including, but not limited to brakes, throttle and steering for
possible damage.
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OPERATION WARNINGS
WARNING
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for this vehicle.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater dis-
tance for braking.
Always follow the instructions in the Owner’s Manual for carrying cargo or
pulling a trailer. See page 45.
WARNING
Never carry passengers in the box.
If the weight distribution on the box is located toward the rear of the box
and the release lever is pulled forward, the box will want to dump on its
own. Never operate the dump lever without checking the position of
the load. This will prevent unexpected dumping of the cargo box.
WARNING
In the event of an accident have a qualified service dealer check the
complete machine including, but not limited to, brakes, throttle, and
steering for possible damage.
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VEHICLE IDENTIFICATION NUMBERS
1
Important: Record these numbers from your vehicle in the spaces provided.
1. Frame VIN:
2. Vehicle Model Number:
3. Engine Serial Number (Right front side of engine crankcase)
Remove the spare key and store in a safe place. Record your ignition key number here. It is a four digit number found stamped on the key. In the event the
key is lost, replacement can be made by supplying your dealer with this number.
Ignition Key Number
The vehicle frame and engine serial numbers are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required. In the event your vehicle were stolen these numbers
are essential to the recovery and identification of your vehicle.
Dealer Imprint
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CONTROL PARTS AND FUNCTIONS
Fuel Gauge
The fuel gauge on the instrument panel shows the amount of fuel in the fuel tank.
When the red indicator needle comes near the E (empty) mark, refuel at the earliest
opportunity.
Ignition Switch
This is a three-position, key-operated switch. The key can be removed from the
switch when it is in the OFF position.
OFF
ON
START
Do not operate the starter continuously for more than 5 seconds, or the start-
er will overheat and the battery power will drop temporarily. Wait at least 5 seconds
between each operation of the starter to let it cool and the batter power recover.
Do not turn the ignition switch key to the START position with the engine running, or damage to the starter can result.
Engine off. All electrical circuits off except Acc. 12V.
All electrical equipment can be used.
Electric starter is engaged by holding ignition switch key in
this position. Upon release, the key will return to the ON
position.
Light Switch Lever
Turn on headlights and taillights by flipping the light switch lever up, with the ignition
switch key in the ON position.
The lights go off when the lever is pushed down.
4WD - AWD Rocker Switch
This vehicle can be operated in either 4WD or AWD. The 4WD-AWD is operated
by a rocker switch located on the console. Flipping the lever up will engage the
AWD.
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