Polaris PREDATOR 90, SPORTSMAN 90, 2005 Predator 50, 2005 Sportsman 90, 2005 Predator 90 Owner's Manual

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WARNING
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Copyright 2004 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in Taiwan.
2006 Predator 50/Predator 90/Sportsman 90 Owner’s Manual P/N 9920229
3
Welcome
Dear Parents:
We believe your children should have the opportunity to enjoy The Way Out experience along with you. We’ve provided this owner’s manual to assist you and your children in learning about safe operation and care of your new ATV. Please review the information in this manual with any child who may operate the ATV. Help your children learn to operate the ATV with safety as a top priority. Help them also learn to show respect for our environment and for the rights of others while operating the ATV.
Children differ in skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Always supervise your child’s use of the ATV, and permit continued use only if you determine that your child has the ability and maturity to operate the ATV safely. Never allow a child to operate the ATV without adult supervision.
The preventive maintenance program outlined in this manual i s designed to ensure that all critical components on your child’s ATV are thoroughly inspected at various intervals. For safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and recommendations in this manual. If you have any questions about the ATV, contact a Polaris dealer for assistance.
4
Welcome
Dear Children:
Before you ride your new Polaris ATV, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new ATV, and that’s why you need to read and understand the information in your owner’s manual.
Ask your parents to explain anything you don’t understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing t o think about at all times.
As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding. So read your manual, and then enjoy riding your new Polaris ATV!
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Table of Contents
Welcome 3.................
Safety 7....................
Youth Section 17............
Know Your ATV 18........
Pre-Ride Check 25........
Riding Rules 28...........
Adult Section 33............
Safety Decals 34..........
Driver Warnings 47........
Vehicle ID Numbers 70....
Features and Controls 71..
Break-in Period 88........
Pre-Ride Inspections 90...
Starting the Engine 91.....
Stopping the Engine 93....
Driving Safely 94..........
Hauling Cargo 112........
Emission Control 115......
Maintenance 116.........
Specifications 162.........
Polaris Products 168......
Troubleshooting 170.......
Warranty 176.............
Index 182...................
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7
Safety
Understand the Warnings
Always follow the age guidelines for your ATV. Never allow a younger child to ride on or drive the ATV. Make sure all operators understand all warnings and the owner’s manual before driving the ATV.
Know Your ATV Before Riding
Parents must help their children learn the proper and safe way to ride an ATV. Read the owner’s manual with your children before starting the engine for the first time, and review it with them periodically afterwards.
Safety Training
When you purchased this ATV, your Polaris dealer offered a hands-on safety training course that covers all aspects of ATV safety. In addition, you were provided with printed material and a video that instructs operators on safe operating procedures. You should review this information with your child on a regular basis. If you purchased a used Polaris ATV from a party other than a Polaris dealer, you can request this free safety training from any authorized Polaris dealer.
8
Safety
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE:
A note will alert you to important information or instructions.
9
Safety
WARNING
Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
Read and understand the owner’s manual and all warnings before operating a Polaris ATV.
10
Safety
S Read this manual and all labels carefully
and follow the operating procedures de­scribed.
S Never operate an ATV without proper
instruction. Take a training course. Riders should receive training from a certified instructor. Contact an autho­rized Polaris ATV dealer or call Polaris at 1-800-342-3764 to find out about the training courses nearest you.
S Always follow the age guidelines for
your machine: 90cc models are de­signed for children not less than 12 years of age and 50cc models are de­signed for children not less than 6 years of age. No child under the age of 16 should ride any ATV designed and sold for an adult.
S Do not allow other children to ride this
ATV unless they have read the manual, seen the instructional video and taken and passed a Polaris approved riding skill test.
S Always avoid operating an ATV on any
paved surfaces, including sidewalks, driveways, parking lots and streets.
S Never operate an ATV on any public
street, road or highway, including dirt or gravel roads.
S Always be sure there are no obstacles or
people behind your ATV when operating in reverse. Drive slowly and avoid turn­ing at sharp angles in reverse.
11
Safety
S Never operate an ATV without wearing
an approved helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.
S Never consume alcohol or drugs before
or while operating this ATV.
S Never operate at excessive speeds. Al-
ways travel at a speed which is proper for the terrain, visibility and operating conditions, and your experience.
S Never attempt wheelies, jumps or other
stunts.
S Always inspect your ATV each time you
use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and sched­ules described in this manual.
S Always keep both hands on the handle-
bars and both feet on the footrests of the ATV during operation.
S Always go slowly and be extra careful
when operating on unfamiliar terrain. Always be alert to changing terrain con­ditions when operating the ATV.
S Never operate on excessively rough,
slippery or loose terrain.
12
Safety
S Always follow proper procedures for
turning as described in this manual. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
S Always have the ATV checked by an
authorized Polaris dealer if it has been involved in an accident.
S Never operate the ATV on hills too
steep for the ATV or for your abilities. Practice on smaller hills before attempt­ing larger hills.
S Always follow proper procedures for
climbing hills as described in this manu­al. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Nev­er open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
S Always follow proper procedures for
going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight back­ward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
13
Safety
S Always follow proper procedures for
crossing the side of a hill as described in this manual. Avoid hills with excessive­ly slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on l evel ground. Avoid crossing the side of a steep hill if possible.
S Always use proper procedures if you
stall or roll backwards when climbing a hill. To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATV around and re­mount, following the procedure de­scribed in this manual.
S Always be careful of skidding or slid-
ing. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or slid­ing out of control.
14
Safety
S Always check for obstacles before oper-
ating in a new area. Never attempt to operate over large obstacles, such as rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.
S Avoid operating the ATV through deep
or fast flowing water. If you cannot avoid water which exceeds the recom­mended maximum depth (pg. 108), go slowly, balance your weight carefully avoiding sudden movements, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden throttle changes.
S Wet brakes may have reduced stopping
ability. Test your brakes after leaving water. If necessary apply t hem lightly several times to let friction dry out the pads.
S Always use the size and type tires speci-
fied in this manual. Always maintain proper tire pressure as described in this manual.
S Never modify an ATV through improper
installation or use of accessories.
S Never exceed the stated load capacity
for an ATV.
S Always remove the ignition key when
the vehicle is not in use to prevent unau­thorized use or accidental starting.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764.
15
Safety
Equipment Modifications
We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
NOTE: The addition of certain accessories may change the handling characteristics of
the ATV. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on the ATV.
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17
Youth
Section
18
Know Your ATV
PARENTS: Polaris Youth ATVs are equipped with an electronic speed control system to allow adults to limit the speed of the vehicle for the rider’s skill and experience. More information on speed limiting functions can be found beginning on page 135.
These units are not designed for adult use. Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded. See the specifications section beginning on page 162 for your ATV’s capacity.
CHILDREN: Before you ride your new Polaris ATV, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding.
Pay attention when you see this symbol:
This is the safety alert symbol. When you see this symbol on your ATV or in this manual it means P AY ATTENTION because you could die or be seriously injured if you don’t follow the instructions.
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Know Your ATV
Before you have an adult start the engine for you for the first time, let’s learn about the controls on your new ATV.
1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly. The button must be up before you can start the engine again.
2. Horn Button (90 cc models) - Press the horn button to sound the horn.
3. Throttle Control - Press the throttle lever with your thumb when you want the ATV to go forward. Always make sure the throttle control does not stick before you drive your ATV. Read more about it on page 25.
1
3
2
20
Know Your ATV
4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 86.
5. Shift Lever (90cc models) - The shift lever is on the right side of your ATV. Read about how to use the shift lever on page 76.
4
5
21
Know Your ATV
6. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it’s tightly closed.
Always have an adult put gas in your ATV. Never try to do it yourself.
7. Seat Latch - To remove the seat, pull up on the seat latch on the lefthand side of the seat. To replace the seat, set it in place and push down on the seat above the latch. Always make sure the seat is locked in place before riding.
6
7
22
Know Your ATV
8. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The lefthand lever (8A) controls the rear brake. The righthand lever (8B) controls the front brake. Always squeeze both brake levers at the same time.
Always squeeze both brake levers at the same time or you could lose control of the ATV and be seriously injured. Always take your thumb off the throttle lever when you squeeze the brake levers.
8A
8B
23
Know Your ATV
9. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off the engine.
10. Tether Strap and Switch - The tether strap m ust always be attached snugly to your right wrist and to your ATV every time you drive. If you fall off your ATV, the tether strap will pull away from the switch and the engine will stop.
Never ride without the tether strap attached to your right wrist and to your ATV. Be careful not to let the cord get tangled around the handlebars or any part of your body.
9
10
9
10
24
Know Your ATV
Let’s review the three ways to stop your ATV:
1. Push the stop switch down.
2. Pull off the tether strap.
3. Turn the key off.
25
Pre-Ride Check
We’re almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let’s learn about these things now.
Make sure the throttle doesn’t stick. Check this by pushing the throttle lever t oward the
handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle. This means that something is wrong or broken and must be fixed before you can ride your ATV safely.
Never start the engine if you have a sticky throttle. Y ou could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.
26
Pre-Ride Check
Make sure the brakes don’t stick. Check the brake levers by squeezing them toward the
handlebar and then letting go. They should come right back to where they were before you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky brakes. They must be fixed before you can ride your ATV safely.
Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.
Have an adult check to see if your ATV needs more gas. Children must never add their
own gasoline. This must always be done by an adult. Before anyone adds gasoline to
your ATV they must read the instructions and warnings on page 83 of this manual.
Always have an adult put gas in your ATV. Never try to do it yourself.
27
Pre-Ride Check
If you used the storage area under the seat, make sure the seat is locked in place.
Have an adult check the engine oil level when the engine is cold. The engine is very hot
after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own. An adult should always be in charge of keeping the gas and oil levels at the full marks.
This last check is done with the engine running. You must check to make sure that all
three ways to stop your ATV are working the way they should. Do you remember what
they are? If you can’t remember the t hree ways to stop your ATV, go back to page 24 and review. Then have an adult help you start your ATV and practice stopping the en­gine all three ways.
28
Riding Rules
Now you’re ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.
The adult with you is your teacher. Always pay attention to what your teacher says so you can learn how to always drive safely .
Let’s learn how to ride!
Always follow the safe riding rules found on the next pages. You or others around you could be seriously hurt if you don’t follow the safe riding rules.
29
Riding Rules
" Always wear the right kind of clothing and safety gear when riding your ATV.
1. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury.
2. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you’re driving.
3. Gloves: Wear gloves to protect your hands from sun and wind. Gloves will also protect your hands from scrapes and scratches.
4. Boots: Wear sturdy boots to keep your feet dry. B oots will also protect your feet and ankles from scrapes and scratches.
5. Clothing: Make sure your clothing fits properly. If it’s too small, it could keep you from moving easily when you shift your weight. If it’s too big, it could hang down and get caught in a moving part.
1
2
3
4
5
30
Riding Rules
" Always attach the tether strap to your right wrist and
to the ATV before riding.
" Make sure you know where you’re going to drive
before your ATV is started. Make sure the area is safe all around your ATV.
" Your ATV is made for one person. Never carry
a passenger. A passenger will make the ATV harder to drive. You you may lose control and hurt yourself and your passenger.
" Always drive your ATV while sitting down.
Keep both hands on the handlebars and keep both feet on the footrests.
" Always be alert and pay attention to where you’re driving. Pay attention to other drivers,
and be even more careful around them because you don’t know what they’re going to do.
" Never follow another ATV too closely. You need lots of time and space to stop your
ATV.
31
Riding Rules
" Never ride alone. An adult should always be watching you in case you need help. Al-
ways drive within the sight of an adult.
" Never ride on public trails. " Don’t ride your ATV on roads or over railroad tracks. Your ATV makes noise that will
keep you from hearing cars, trucks or trains that may be coming towards you.
" Don’t ride at night. Your ATV doesn’t have lights that are safe for driving in the dark. " Learn where there are lakes, rivers, ponds and ditches in your driving area. Stay away
from them.
" Never ride on frozen water. You could get hurt or you could even die. All ice can be
dangerous!
" Ride your ATV only where you know it is safe to drive and where you have permission
to drive. Be careful of the things around you.
" Always be a polite driver. (No driving through the flower garden or over the little trees
you planted.)
" Always do your best to help take care of nature.
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Respect your ATV;
respect your environment;
and you will earn
the respect of everyone.
Enjoy riding your new Polaris ATV!
33
Adult
Section
34
Safety Decals
Warning and safety decals have been placed on the ATV for the protection of the operator. Read and follow the instructions on each decal carefully. If any safety decal becomes illegible or comes off, contact your Polaris dealer for a free replacement. The part number is printed on the decal.
L
7172678
35
Safety Decals
Improper ATV use can result in SEVERE INJURY OR DEATH.
Always use an approved helmet and protective gear; Never use on public roads Never carry passengers; Never use with drugs or alcohol NEVER operate: without proper training or instruction; at speeds too fast for your skills or
the conditions; on public roads - a collision can occur with another vehicle; with a passenger
- passengers affect balance and steering and increase risk of losing control.
ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns; avoid paved surfaces - pavement may seriously affect handling and control
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
36
Safety Decals
Predator 50 Age Warning Decal
S Kids under age 6 should NEVER operate this A TV.
Kids under 6 have an increased chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and
labels.
S Make sure operators watch the safety video and
pass the ATV Training Course.
S Never operate this ATV on HILLS steeper than 15
degrees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.
L
7172683
37
Safety Decals
Predator 50 Age Warning Decal
S Kids under age 6 should NEVER operate this ATV. Kids under 6 have an increased
chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this A TV on HILLS steeper than 15 degrees
15°. To prevent flipover on
hilly terrain, use throttle and brakes gradually.
38
Safety Decals
Predator 90/Sportsman 90 Age Warning Decal
S Kids under age 12 should NEVER operate this A TV. Kids
under 12 have an increased chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass
the ATV Training Course.
S Never operate this ATV on HILLS steeper than 15 de-
grees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.
S REVERSE operation can be dangerous even at low
speeds. Steering becomes difficult. To prevent flipover, avoid sudden braking or sharp turns.
L
7173040
39
Safety Decals
Predator 90/Sportsman 90 Age Warning Decal
S Kids under age 12 should NEVER operate this ATV. Kids under 12 have an increased
chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this A TV on HILLS steeper than 15 degrees
15°. To prevent flipover on
hilly terrain, use throttle and brakes gradually.
S REVERSE operation can be dangerous even at low speeds. Steering becomes difficult.
To prevent flipover, avoid sudden braking or sharp turns.
40
Safety Decals
2
1
2
1
1
7172566
WARNING
41
Safety Decals
IMPROPER TIRE PRESSURE OR OVERLOADING can cause
loss of control resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE (PSI): FRONT 3 (20.7) REAR 3 (20.7)
MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight INCLUDING MACHINE, DRIVER AND CARGO IS 481 LBS./218 KG)
Reduce speed and allow greater distance for braking when
carrying cargo. Overloading or carrying tall, off-center, or
unsecured loads will increase your risk of losing control. Loads
should be centered, carried as low as possible, and firmly
secured to the racks. With dual racks, load distribution 1/3 front
2/3 rear is best. For stability on rough or hilly terrain,
reduce speed and cargo. Be careful if load extends
over the side of the rack.
Read Owner’s Manual for more detailed loading information.
(Sportsman 90)
2
WARNING
IMPROPER TIRE PRESSURE OR
OVERLOADING can cause loss of control,
resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE (PSI): FRONT 3 (20.7) REAR 3 (20.7)
MAXIMUM WEIGHT CAPACITY
(Gross Vehicle Weight) INCLUDING MACHINE,
DRIVER AND CARGO IS 437 LBS. (198 KG)
2
(Predator 90)
WARNING
7172682
2
(Predator 50)
WARNING
IMPROPER TIRE PRESSURE OR
OVERLOADING can cause loss of control,
resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE (PSI): FRONT 2 REAR 2
MAXIMUM WEIGHT CAPACITY
(Gross Vehicle Weight) INCLUDING MACHINE,
DRIVER AND CARGO IS 311 LBS.
7172684
7172681
42
Safety Decals
3
4
43
Safety Decals
ATTENTION
S Operation of this vehicle without the filter
element will severely damage the engine.
S Clean air filter often, more frequent clean-
ing required in dusty conditions.
3
S Specific carburetor jetting and
adjustments are required depending on temperature and altitude. See your Owner’s Manual.
Factory Setting:
40° to 80° F . at 0-3000 feet. (5° to 27° C. at 0-900 meters)
(on air filter box)
(on rear of seat)
4
44
Safety Decals
5
6
6
5
45
Safety Decals
5
Moving part s hazard under belt-clutch guard. To prevent serious injury, do not operat e v ehicle wit h guar d rem oved.
Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
MANUFACTURED IN TAIWAN
DATE:
VIN:
THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS.
CE VÉHICULE EST UN VÉHICULE TOUT TERRAIN QUI NiEST PAS DESTINÉ À ÊTRE UTILISÉ SUR LES CHEMINS PUBLICS.
DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch.
Maximum Rack Loads: Front 10 lbs.; Rear 20 lbs.
6
(Sportsman 90)
WARNING
WARNING
7172679
7172680
46
47
Driver Warnings
Be sure to read all o f th e follo win g warnings
about driving hazards and how to avoid them.
These warnings are provided for your child’s safety,
so be sure to explain to your young driver that
the following hazards MUST b e avoided at all times.
48
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV without proper instruction. WHAT CAN
HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate the A TV properly in different situations and on different types of terrain.
HOW TO AVOID THE
HAZARD
Beginning and inexperienced operators should complete the certified training course offered by Polaris Industries Inc. They should then regularly practice the skills learned in the course and the operating techniques described in the Owner’s Manual.
For more information about the training course, contact an authorized ATV dealer or call Polaris at 1-800-342-3764.
49
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to follow the age recommendations for this
ATV. WHAT CAN
HAPPEN
Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child.
Even though a child may be within the age group for which some ATVs are recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THE
HAZARD
Follow the age guidelines printed on your machine.
50
Driver Warnings
WARNING
POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN
HAPPEN
Greatly reduces your ability to balance and control this ATV.
Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE
HAZARD
Never carry a passenger. The long seat is to allow the operator to shift position as needed during operation. It is not for passengers.
51
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV on paved surfaces,
including sidewalks, paths, parking lots and driveways.
WHAT CAN
HAPPEN
The ATV tires are designed for off-road use. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
HOW TO AVOID THE
HAZARD
Avoid operating the ATV on pavement whenever possible. If you must ride on a paved surface, go slowly and do not make sudden turns or stops.
52
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV on public streets,
roads or highways. WHAT CAN
HAPPEN You can collide with another vehicle. HOW TO AVOID THE
HAZARD
Never operate this A TV on any public street, road or highway, even a dirt or gravel one.
In many states it is illegal to operate ATVs on public streets, roads and highways.
53
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV without wearing an approved
helmet, eye protection and protective clothing. WHAT CAN
HAPPEN
Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident.
Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
HOW TO AVOID THE
HAZARD
Always wear an approved helmet which fits properly. You should also wear: eye protection (goggles or face shield); gloves; boots; long-sleeved shirt or jacket; and long pants.
54
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV after consuming
alcohol or drugs. WHAT CAN
HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE
HAZARD
Never consume alcohol or drugs before or while driving this ATV.
55
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this A TV at excessive
speeds. WHAT CAN
HAPPEN
Increases your chances of losing control of the A TV, which can result in an accident.
HOW TO AVOID THE
HAZARD
Always travel at a speed which is proper for the terrain, visibility and operating conditions; and your experience.
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before
operating. Failure to properly maintain the ATV. WHAT CAN
HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE
HAZARD
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
56
Driver Warnings
WARNING
POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN
HAPPEN Attempting stunts increases the chance of
an accident, including an overturn. HOW TO AVOID THE
HAZARD
Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving (don’t show off).
57
Driver Warnings
WARNING
POTENTIAL HAZARD Removing hands from handlebars or feet from
footrests during operation. WHAT CAN
HAPPEN
Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE
HAZARD
Always keep both hands on the handlebars and both feet on the footrests of your ATV during operation.
58
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to use extra care when operating this
ATV on unfamiliar terrain. WHAT CAN
HAPPEN You can come upon hidden rocks,
bumps, or holes, without enough time to react.
Could result in the ATV overturning or going out of control.
HOW TO AVOID THE
HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
59
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to use extra caution when operating
on excessively rough, slippery or loose terrain. WHAT CAN
HAPPEN
Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
HOW TO AVOID THE
HAZARD
Do not operate on excessively rough, slippery or loose terrain until you’ve learned and practiced the skills necessary to control the ATV on such terrain.
Always use extra caution on rough, slippery or loose terrain.
60
Driver Warnings
WARNING
POTENTIAL HAZARD Turning improperly. WHAT CAN
HAPPEN Improper turns could cause loss of control and lead
to a collision or overturn. HOW TO AVOID THE
HAZARD
Always follow proper procedures for turning as described in the owner’s manual.
Practice turning at slow speeds before attempting to turn at faster speeds.
Never turn at excessive speed.
61
Driver Warnings
WARNING
POTENTIAL HAZARD Climbing hills improperly. WHAT CAN
HAPPEN
Improper hill climbing could cause loss of control or overturn.
HOW TO AVOID THE
HAZARD
Always follow proper procedures for climbing hills as described in the Owner’s Manual beginning on page 100.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward.
Never open the throttle suddenly. The A TV could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
62
Driver Warnings
WARNING
POTENTIAL HAZARD Going down a hill improperly. WHAT CAN
HAPPEN Driving downhill improperly could cause loss of
control or ATV overturn. HOW TO AVOID THE
HAZARD
Always follow proper procedures for going down hills as described in the Owner’s Manual. See page 106. NOTE: A special technique is required when braking as you go downhill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed.
Avoid going down a hill at an angle, which would cause the vehicle to lean sharply to one side. Go straight down the hill when possible.
63
Driver Warnings
WARNING
POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN
HAPPEN
Improperly crossing or turning as hills could cause loss of control or overturn.
HOW TO AVOID THE
HAZARD
Never try to turn the ATV around on any hill until you’ve mastered the turning technique (on level ground) as described in the owner’s manual. See page 104. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill.
When crossing the side of a
hill:
Always follow proper procedures as described in the owner’s manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
64
Driver Warnings
WARNING
POTENTIAL HAZARD Stalling, rolling backwards or improperly
dismounting while climbing a hill. WHAT CAN
HAPPEN The ATV could overturn. HOW TO AVOID THE
HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed
: Keep your weight uphill. Apply the front brakes gradually (right lever). When fully stopped, apply the rear brake as well (left lever) and then lock the parking brake.
If you begin rolling backwards
: Keep weight uphill. Never apply engine power. Never apply the rear brake while rolling backwards. Apply the front brake slowly. When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. See page 104.
65
Driver Warnings
WARNING
POTENTIAL HAZARD Skidding or sliding. WHAT CAN
HAPPEN
Skidding or sliding can cause loss of control.
If the tires regain traction unexpectedly, the ATV could overturn.
HOW TO AVOID THE
HAZARD
On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding out of control.
WARNING
POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN
HAPPEN
Operating over obstacles could cause loss of control or overturn.
HOW TO AVOID THE
HAZARD
Before operating in a new area, check for obstacles.
Avoid operating over large obstacles such as rocks and fallen trees when possible. If unavoidable, use extreme caution and always follow proper procedures as outlined in the owner’s manual.
66
Driver Warnings
WARNING
POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN
HAPPEN
Severe injury or death can result if the ATV and/or the operator break through the ice.
HOW TO AVOID THE
HAZARD
NeverrideyourATVonafrozen body of water.
WARNING
POTENTIAL HAZARD Operating this A TV with improper
tires, or with improper or uneven tire pressure.
WHAT CAN
HAPPEN
Use of improper tires, or operation of the ATV with improper or uneven tire pressure, could cause loss of control or accident.
HOW TO AVOID THE
HAZARD
Always use the size and type of tires specified in the owner’s manual for the ATV.
Always maintain proper tire pressure as stated in the specifications section of the owner’s manual.
67
Driver Warnings
WARNING
POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN
HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn.
HOW TO AVOID THE
HAZARD
Avoid operating the ATV through deep or fast-flowing water. If it’s unavoidable to enter water that exceeds the recommended maximum depth (see page 108), travel slowly , balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
Wet brakes may have reduced stopping ability. Always test the brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
68
Driver Warnings
WARNING
POTENTIAL HAZARD Overloading the ATV. WHAT CAN
HAPPEN
Overloading the ATV could cause changes in handling, which could lead to an accident.
HOW TO AVOID THE
HAZARD
Never exceed the stated load capacity for this ATV.
If equipped with racks, cargo should be properly distributed and securely attached.
WARNING
POTENTIAL HAZARD Operating the ATV with improper
modifications. WHAT CAN
HAPPEN
Improper installation of accessories or modification of the ATV may cause changes in handling which could lead to an accident.
HOW TO AVOID THE
HAZARD
Never modify the A TV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions.
69
Driver Warnings
WARNING
Safe operation of this rider active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death.
WARNING
Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.
WARNING
After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage.
70
Vehicle Identification Numbers
Record your ATV’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition switch must be replaced.
The Predator 50 VIN is located on the righthand lower frame tube. The Predator 90 and Sportsman 90 VIN is located on the righthand front upper shock mount.
Vehicle Model Number:
Frame VIN:
Engine Serial Number (1):
Key Number:
1
71
Features and Controls
Main Switch (A)
The main switch is located on the pod. This switch is operated with a key and must be turned clockwise to the ON position before starting the engine.
WARNING
Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.
A
A
72
Features and Controls
Engine Stop Switch (B)
The stop switch (B) is located on the top of the left handlebar. The engine will not start or run when the stop switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency. NOTE: Both the main switch and the emergency engine stop switch shut off all electrical power to the entire vehicle. To stop the engine quickly, push the stop switch down.
Choke L ever (C)
The choke lever (C) is located on the bottom of the left handlebar. The choke is used when starting a cold engine. Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly.
Horn Button (D)
The horn button i s l ocated on the lefthand control (Sportsman 90 and Predator 90).
B
C
E
D
73
Features and Controls
Engine Start Button (E)
The start button is located slightly above the choke lever. To start the engine, make sure the tether strap is securely plugged into the machine and attached to the rider’s right wrist. If you have a 90cc model, make sure the shift lever is in neutral. The neutral light will come on when the lever is in neutral. See page 81.
1. Turn the key to the ON position.
2. Set the parking brake.
3. Push the start button up to the ON position.
4. Press the start button.
74
Features and Controls
Throttle Controls
WARNING
Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.
Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation.
75
Features and Controls
Throttle L ever
Engine speed and vehicle movement are controlled by pressing the throttle lever (A). The throttle lever is spring loaded. Engine speed returns to idle when the lever is released.
This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop and power to the rear wheels will cease.
WARNING
The Electronic Throttle Control (ETC) stops the engine in the event of a throttle system malfunction and is provided for your safety. Do not attempt to modify the ETC system or replace it with any after market throttle mechanism.
A
76
Features and Controls
Shift Lever (90cc models)
To change gears, stop the ATV. With the engine idling, move the lever (1) to the desired gear. Do not try to shift gears with engine speed above idle or while the ATV is moving.
Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems.
Shift Pattern
F: Forward Gear N: Neutral R: Reverse
F
N
R
1
77
Features and Controls
CAUTION
Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result. Always shift when the vehicle is stationary and the engine is at idle.
Always place the transmission in gear with the parking brake applied and turn the vehicle off whenever the vehicle is left unattended.
78
Features and Controls
Brakes
To activate the rear brake, squeeze the lefthand lever (A) toward the handlebar. The front brakes are activated by squeezing the lever (B) on the righthand handlebar.
WARNING
Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.
A
B
79
Features and Controls
Brakes
Setting the Parking Brake
1. Squeeze the lefthand brake lever (A).
2. Push the park brake lock (B) down. This will prevent the lever from returning to the released position.
3. To release the parking brake lock, squeeze and release the brake lever. The parking brake will release automatically.
WARNING
Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage.
Always be sure to disengage the parking brake before operating the ATV.
A
B
B
80
Features and Controls
Brakes
Parking Brake
NOTE: The Predator 50 has a PVT system that’s always in forward. Always lock the park brake before starting the engine. Since the transmission is always in forward gear, activating the throttle to warm the engine will make the machine move forward if the park brake is not locked.
On 90cc models, always shift the transmission to neutral and lock the park brake before starting t he engine.
After the engine has warmed enough for operation, shift to the desired gear (90cc models). Release the park brake and gently apply the throttle. Always lock the parking brake whenever the vehicle is left unattended.
81
Features and Controls
Lights
WARNING
Polaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this A TV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.
Indicator Lights
Indicator lights on the ATV let you know when your ATV is in neutral or reverse (90cc models). The low oil light comes on if the engine oil level gets too low. If this happens, turn the engine off and have an adult check your ATV.
N: Neutral (Green) R: Reverse (Amber) O: Low Oil (Red)
O
N
R
R
O
N
82
Features and Controls
Oil System
CAUTION
Mixing brands or using a non-recommended oil may cause serious engine damage. We recommend the use of Polaris VES II Synthetic 2-cycle oil or Polaris Premium Gold Synthetic 2-cycle oil. Never substitute or mix oil brands.
To avoid serious engine damage, always top off the oil level when refueling.
The oil tank (A) is located under the seat and has a capacity of 1.1 quarts (1 liter). Always top off the oil level when refueling.
NOTE: See page 21 for seat removal instructions.
A
83
Features and Controls
Fuel System
WARNING
Gasoline is highly flammable and explosive under certain conditions.
S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the area where refueling is
performed or where gasoline is stored.
S Do not overfill the tank. Do not fill the tank neck. S If gasoline spills on your skin or clothing, immediately wash it off with soap and wa-
ter and change clothing.
S Never start the engine or let it run in an enclosed area. Engine exhaust fumes are
poisonous and can cause loss of consciousness or death in a short time.
S Turn the fuel valve off whenever the ATV is stored or parked.
84
Features and Controls
Fuel System
WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Operate this vehicle only outdoors or in well-ventilated areas.
Gas Cap
The fuel tank filler cap (A) is located directly below the handlebars. The tank has a capacity of 1.3 gallons (5 liters). Use unleaded gasoline with a minimum pump octane of 87.
A
85
Features and Controls
Fuel System
Fuel Valve
The fuel valve is located on the lefthand side of the ATV. It has three positions:
OFF: For vehicle storage and when transporting.
ON: For normal operation. RES: For reserve supply if main supply
is exhausted. NOTE: There’s about a 7-10 mile (11-16 km)
range on reserve gas. Always refill the gas tank as soon as possible after using the main supply. Always return the valve to the ON position after refueling.
Fuel Filter
The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer after every 100 hours of operation or annually. Do not attempt to clean the fuel filter.
RES
ON
OFF
Sportsman Predator
86
Features and Controls
Kick-Start Lever
If the battery becomes too weak to start the engine, the kick-start lever will allow you to start the engine until the battery is serviced. Be sure the ATV is on a level surface with the parking brake locked. Make sure the transmission is in neutral (90cc models).
1. Fold out the kick-start lever (A) on the lefthand side of the ATV.
2. Make sure the stop switch is in the RUN position and turn the key to ON.
3. Place your foot on the kick-start, and t hen thrust your heel downward to crank the engine.
4. After the engine has started, fold the kick-start lever back into place. NOTE: A 10/12mm wrench is provided in the tool kit for removing or installing the lever. If not installed, make sure the rubber cap is installed on the kick-start shaft to protect the rider. On 50cc models, store the kick-start lever under the seat (B) when it’s not installed on the ATV.
A
B
87
Features and Controls
Footwell Riser
The removeable footwell risers on the Predator 50 improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of t he ATV when both feet can remain firmly planted on either the footwells or the risers. If the operator’s legs are long enough to comfortably reach the footwells without the risers, the risers can be removed.
1. Remove the rubber caps (A) covering the screw access holes.
2. Remove the six screws (B) and nuts securing the footwell riser (C) to the footwell and remove the riser.
3. Reverse the procedure to reinstall the footwell riser for shorter operators.
A
B
C
88
Break-in Period
The break in period for your new Polaris ATV is the length of time it takes to use the first tank of gas. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
CAUTION
Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do not operate at full throttle or high speeds for extended periods during the first three hours of use.
Use of any lubricants other than those recommended by Polaris may cause serious engine damage. We recommend the use of Polaris lubricants for your vehicle.
1. Mix 6.4 ounces of recommended oil to two gallons of gasoline in an appropriate gas container and fill the fuel tank as outlined on pages 83-84. NOTE: After the break-in period the oil injection system provides t he necessary engine lubrication without the need for pre-mixed fuel.
89
Break-in Period
2. Fill the oil tank with Polaris-recommended oil. NOTE: Always be sure to top off the oil level whenever refueling.
3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
4. Vary the throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection. See page 90.
6. After the first tank of pre-mixed fuel has been used, check to see if the oil level in the oil tank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and then repeat the pre-mix procedure.
90
Daily Pre-Ride Inspection
WARNING
If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it’s in proper operating condition.
Use the following checklist to make sure the ATV is in proper working condition before each use.
1. Tires - Check condition and pressures.
2. Fuel and oil tanks - Fill both tanks.
3. All brakes - Check operation/adjustment.
4. Throttle - Check for free operation and proper closing.
5. Brakelight - Check for proper operation.
6. Daytime running lights (if equipped) ­Check for proper operation.
7. Engine stop switch - Check for proper function.
8. Wheels - Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins.
9. Drive chain - Condition and slack; refer to drive chain adjustment.
10. Air cleaner element - Check for dirt; clean or replace.
11. Steering - Check for free operation noting any unusual looseness in any area.
12. Loose parts - Visually inspect vehicle for any damaged components or loose nuts/bolts or fasteners.
13. Riding gear - Wear a helmet, goggles and protective clothing.
91
Starting the Engine
WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area.
CAUTION
Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating.
1. Shift the transmission to neutral (90cc models).
2. Set the parking brake and turn the fuel tank valve to ON.
3. Sit on the vehicle and attach the tether strap to the ATV and to your right wrist. NOTE: The choke is fully on when the lever is pushed completely to the left. The choke
is off when the lever is pushed completely to the right. The choke can be adjusted gradually, depending on how much choke is needed for starting.
92
Starting the Engine
4. If the engine is cold, use full choke by pushing the choke lever all the way to the left. A warm engine will not require the use of the choke.
5. Turn the engine stop switch to RUN, then turn the ignition key to ON. NOTE: Do not press the throttle while starting the engine.
6. Squeeze the rear brake lever and press the starter button. NOTE: The rear brake lever must be engaged or the engine won’t start.
7. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. If it doesn’t start, release the starter, wait five seconds, then activate for another five seconds. Repeat until the engine starts.
8. If the engine slows or stops, position the choke lever half way to allow proper engine warm up. Vary the RPM slightly with the throttle to aid in warm up.
9. When the engine idles smoothly, push the choke lever all the way to the right.
93
Stopping the Engine
1. Release the throttle completely and brake to a complete stop.
2. Put the shift lever into neutral (90cc models).
3. Lock the parking brake.
WARNING
A rolling vehicle can cause property damage and serious injury. Always apply the parking brake after stopping the engine.
94
Driving Safely
Safe Riding Gear
Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury.
1. Helmet
Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury.
Select an approved helmet that meets or exceeds your state’s safety standards and bears either the Department of Transportation (DOT) label, the American National Standards Institute label (ANSI z90.1), or the Snell Memorial Foundation label.
1
2
3
4
5
95
Driving Safely
2. Eye Protection
Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offer the best protection for your eyes. They should be kept clean and be of shatterproof design (bearing the markings z2.1 or VESC 8).
3. Gloves
Off-road style gloves with knuckle pads are the best for comfort and protection.
4. Boots
The best footwear is a pair of strong over-the-calf boots with heels, like moto-cross boots.
5. Clothing
Always wear long sleeves and long pants to protect arms and legs. Riding pants with kneepads and a jersey with shoulder pads provide the best protection.
96
Driving Safely
Driving Procedure
1. Sit upright with both feet on the footrests and both hands on the handlebars.
2. Place the transmission in neutral (90cc models).
3. Start the engine and allow it to warm up.
4. Check your surroundings and determine your path of travel.
5. Squeeze the brake levers.
6. Shift the transmission to the desired gear (90cc models).
7. Release the parking brake and slowly release the brake levers.
8. Slowly depress the throttle with your right thumb and begin driving.
9. Drive slowly and practice turning and using the throttle and brakes on level surfaces.
97
Driving Safely
Making Turns
Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly.
NOTE: Practice making turns at slow speeds.
WARNING
Turning at sharp angles or at excessive speeds can result in vehicle overturn and lead to serious injury. Avoid turning at sharp angles. Never turn at high speeds.
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