Polaris 120 User Manual
WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris enthusiasts. Visit us online at www.polarisindustries.com for the latest news, new product introductions, upcoming
events, career opportunities and more.
At Polaris we proudly produce an exciting line of utility and recreational
products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• RANGER utility vehicles
• Victory motorcycles
We believe Polaris sets a standard of excellence for all utility and recre-
ational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your
Polaris vehicle, making it the finest machine we've ever produced.
We also take great pride in our complete line of apparel, parts and accessories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!
1
WELCOME
Dear Parents:
We believe your children should have the opportunity to enjoy The Way
Out experience along with you. We've provided this owner's manual to
assist you and your children in learning about the safe operation and
care of your new Polaris snowmobile. Please review the information in
this manual with any child who may operate the snowmobile. Help your
children learn to operate the snowmobile with safety as a top priority.
Help them also learn to show respect for our environment and for the
rights of others while operating the snowmobile. Since the operator will
be a newcomer to the exciting winter sport of snowmobiling, please be
sure he/she understands this information before riding the snowmobile.
Never allow a child to operate the snowmobile without adult supervision.
This Owner's Manual contains instructions for minor maintenance, but
major repairs are covered in the Polaris Service Manual and should be
performed by a Factory Certified MSD (Master Service Dealer) Technician. Be sure to return to your dealership for all of your service needs
during, and after, the warranty period.
The preventive maintenance program outlined in this manual is
designed to ensure that all critical components on your child's snowmobile are thoroughly inspected at various intervals. If you have any questions about the snowmobile, contact a Polaris dealer for assistance. See
page 82 for the part numbers of Polaris products.
2
WELCOME
Dear Children:
Before you ride your new Polaris snowmobile, there are some important
things that you need to know. Your parents and Polaris want you to
enjoy riding your new snowmobile, and that's why you need to read and
understand the information in your owner's manual.
Ask your parents to explain anything you don't understand, and pay
close attention to the warnings and instructions you read. Your safety
and the safety of others is the most important thing to think about at all
times.
As the driver of the snowmobile, you must learn how to keep yourself
and those around you safe while you're riding. So read your manual, and
then enjoy riding your new Polaris snowmobile!
3
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.
Copyright 2006 Polaris Sales Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2007 120 Snowmobile Owner's Manual
P/N 9920513
4
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Important Notes for Owners and Drivers. . . . . . . . . . . . 6
Preservation of the Environment. . . . . . . . . . . . . . . . . . 7
Vehicle Identification Numbers . . . . . . . . . . . . . . . . . . . 9
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Youth Section . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Know Your Snowmobile . . . . . . . . . . . . . . . . . . . . . . . 14
Pre-Ride Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Riding Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Adult Section . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pre-Ride Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Component Identification. . . . . . . . . . . . . . . . . . . . . . . 40
Break-In Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Emission Control Information . . . . . . . . . . . . . . . . . . . 48
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 79
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . 80
Polaris Products. . . . . . . . . . . . . . . . . . . . . . . . 82
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . 94
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
5
INTRODUCTION
Important Notes for Owners and Drivers
After reading this manual, store it in the snowmobile for convenient reference. It should remain with the snowmobile when the snowmobile is
sold.
You and your dealer must complete the registration form included with
your snowmobile and forward it to us. This completed form is necessary
to ensure warranty coverage.
NOTE: The illustrations and photos used in this manual are general represen-
Parents should sit down with their children and read the Youth Section with
them before allowing them to use this snowmobile. Parents must also read the
Adult Section before allowing their children to ride this snowmobile.
PAREN T S: Do not allow anyone under the age of six (6) to operate this
machine. Review the information in this manual with any child who
may be operating the snowmobile. It is up to you to teach any operator
the proper and safe way to ride a snowmobile. You must set boundaries
and adhere to them, keeping the operator's safety foremost in your mind.
Never allow a child to operate this machine without adult supervision.
These units are not designed for adult use. Serious damage to the vehicle
may occur if the maximum rider weight capacity is exceeded. The maximum rider weight capacity is 140 lbs. (63.5 kg).
CHILDREN: Before you ride your new Polaris snowmobile, there are
some important things that you need to know. Your safety and the safety
of others is the most important thing to think about at all times. As the
driver of the snowmobile, you must learn how to keep yourself and
those around you safe while you're riding.
Pay attention when you see this symbol:
tations. Your model may differ.
IMPORTANT
This is the safety alert symbol. When you see this symbol on your
snowmobile or in this manual it means PAY ATTENTION because you
could die or be seriously hurt if you don't follow the instructions.
6
INTRODUCTION
Preservation of the Environment
Teach your child to drive their snowmobile with consideration for the
protection and preservation of the environment.
Noise
One of the most publicized subjects with regard to snowmobiles is
noise. The Society of Automotive Engineers (SAE), which is the standard-setting body for snowmobiles, has recommended that snowmobiles
conform to prescribed sound levels. This Polaris snowmobile has been
engineered to conform to these SAE standards.
In order to be meaningful, all regulations require the cooperation of the
snowmobile owner. Muffling systems, designed to reduce noise levels,
should not be altered or removed. Snowmobile drivers must be aware
that they have a public responsibility to operate their snowmobiles with
concern for others. As a snowmobile operator you may not realize the
sound of your snowmobile may annoy non-snowmobilers. We are
attempting to do our part through the manufacture of quieter machines,
and we also ask your help in the effort to further reduce the impact of
noise.
Air Pollution
As a part of Polaris' plan for the snowmobile's compatibility within the
environment, our engineers are investigating ways to reduce emission
levels of engines. We expect our efforts to lead to the reduction of
potential air pollution.
The four-stroke engine used in this snowmobile produces less exhaust
emissions and reduces noise, as well.
In addition to technological research, we also suggest that governmental
agencies, manufacturers, distributors, dealers, ecologists, and other
interested parties work together to develop data on environmental topics. We will continue to participate in this type of study so that someday
we may find the answers to these difficult issues.
7
INTRODUCTION
Preservation of the Environment
Environmental Protection
As part of the continuing environmental education campaign, we are
encouraging state and provincial governments across the snowbelt to
adopt rigorous safety training programs which also encourage protection of our environment, wildlife and vegetation. Snowmobile clubs and
other organizations are working together to protect our environment. It
is very important that we encourage them as well as become actively
involved ourselves. Protect and preserve your right to ride by joining
your local trail riding clubs. Teach your child the following:
Respect your snowmobile;
respect your environment;
and you will earn
the respect of everyone.
8
INTRODUCTION
Vehicle Identification Numbers
Record your snowmobile's identification numbers and key number in
the spaces provided. Remove the spare key and store it in a safe place.
Your key can be duplicated only by mating a Polaris key blank with one
of your existing keys, so if both keys are lost, the ignition switch must
be replaced.
####
Key Number
Tunnel VIN
Vehicle Model Number:____________________________________________________
Tunnel VIN: _____________________________________________________________
(lower right side of the tunnel)
Engine Serial Number: ____________________________________________________
(right front side of engine crankcase)
Key Number: ____________________________________________________________
9
SAFETY
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the
potential for injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious
injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor
injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE
A note will alert you to important information or instructions.
10
SAFETY
WARNING
Failure to follow the warnings in this manual can result in severe injury or
death. Read and understand the owner's manual and all warning decals
before operating a Polaris snowmobile. Adults must thoroughly explain this
information, including all safe operating procedures, to all operators of the
snowmobile. All operators must be at least six (6) years old and must understand the consequences and risks if they choose to ignore or neglect this
information.
Equipment Modifications
All Polaris snowmobiles have been designed and tested to provide safe
operation when used as directed. Failure of critical machine components
may result from operation with any modification; especially those that
increase speed or power. There is a significant possibility of loss of control at higher speeds.
We are concerned for the safety of our customers and for the general
public. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
Therefore, we strongly recommend that consumers do not install on a
Polaris snowmobile any equipment that may increase the speed or
power of the vehicle, or make any other modifications to the vehicle for
these purposes.
The warranty on your Polaris snowmobile is terminated if any equipment has been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
11
SAFETY
Maintenance Program
This snowmobile is not a toy. The information in this manual is provided to aid you in its safe operation.
For the safety of the operator, always make sure that the snowmobile is
in excellent operating condition at all times. We strongly recommend
that the operator, as well as an adult, check major and vital safety components before each use of the vehicle.
We also recommend that you strictly follow the maintenance schedule
outlined in this manual to ensure that all critical components on the
snowmobile are thoroughly inspected by your dealer at various mileage
intervals.
12
SAFETY
Safety Decals
Safety and warning decals have been placed on the vehicle for the operator's protection. Make sure the operator understands the information on
all decals. If any decal becomes illegible or comes off, contact your
Polaris dealer for a replacement. Replacement safety decals are provided
by Polaris at no charge. The part number is printed on the decal.
General Warning Decal
WARNING
• Read and understand warnings and
the Owner’s Manual before operation.
Severe injury or death can result from
not heeding the warnings.
• This vehicle is intended for daylight use
in restricted off-road areas clear of
obstacles, primarily on snow and not
on frozen bodies of water, by a child of
not less than 6 years of age who is in
the presence of, and in active supervision of an adult. Use of this vehicle on
public trails, streets, roads, and highways can be hazardous and is prohibited by law in most cases.
• Do not start or operate this vehicle
without guards and shields in position, or with hood not latched in place.
• This vehicle is intended for one operator only, no passenger. Passengers,
cargo, or towed objects can cause loss of control.
• Verify proper operation of all controls before starting the engine.
• When operating this vehicle, the operator shall wear suitable protective clothing including an approved safety helmet and shield or goggles.
• Securely attach the safety lanyard to the child’s body before starting the
engine.
• This vehicle can be operated between 0 and 8 mph (13 km/h). However, it is
recommended that the adult supervising the child regulate the maximum
speed to match the experience and ability of the child. Instructions for regulating maximum speed are provided in the Owner’s Manual.
• The Auxiliary Shut Off Switch is the primary means of stopping this vehicle in
case of emergency and is located on the top of the throttle control assembly.
Depress the switch to stop the engine. Routinely check this switch for proper
function with the engine idling.
• If Owner’s Manual is missing, contact a Polaris Dealer for a replacement.
General
Warning
Decal
13
YOUTH SECTION
Know Your Snowmobile
Before you have an adult start the engine for you for the first time, let's
learn about the controls on your new snowmobile.
Engine Stop
Switch
Choke
Knob
Hood
Hold-Down Strap
Te t h e r
Strap/Switch
Recoil Starter
Handle
Brake Lever
Throttle Lever
Ignition
Key &
Switch
Fuel
Cap
Engine Stop Switch
When the engine is running, push this button down to stop the engine.
Pull the stop switch up before trying to start the engine again.
Throttle Lever
The throttle lever makes your snowmobile go forward when you press it
with your thumb. Before you drive your snowmobile, always make sure
the throttle lever does not stick. Read more about it on page 19.
Recoil Starter Handle
Pull the recoil starter handle to start your snowmobile. An adult will
help you start it the first time.
Choke Knob
You may need to use the choke to help start your snowmobile if the
engine is cold. Read more about it on page 45.
14
YOUTH SECTION
Know Your Snowmobile
Gas Cap
An adult will take the gas cap off to put gas in your snowmobile. Never
take the gas cap off. Always make sure it's tightly closed.
Always have an adult put gas in your snowmobile. Never try to do it
yourself.
Brake Lever
Squeeze the brake lever toward the handlebar to make your snowmobile
slow down or stop.
Always take your thumb off the throttle lever when you squeeze the
brake lever.
Ignition Switch
The ignition switch key must be turned ON before you pull the recoil
starter handle to start your snowmobile. You can also stop the engine if
you turn the key OFF.
Tether Strap/Switch
Always attach the tether strap snugly to your right wrist and to your
snowmobile every time you drive. If you fall off your snowmobile, the
tether strap will pull away from the switch and the engine will stop.
Never ride without the tether strap attached to your right wrist and to
your snowmobile. Be careful not to let the cord get tangled around the
handlebars or any part of your body.
Hood Hold-Down Strap
Two straps hold down the hood of your snowmobile. Always make sure
both straps are latched before you start the engine.
15
YOUTH SECTION
Know Your Snowmobile
Let's learn more about the parts of your snowmobile before we learn
about riding.
Flag
Seat and
Storage
Handlebar
Windshield
Taillight
Headlight
Snow
16
Hood
Flap
Tra ck
Ski
YOUTH SECTION
Know Your Snowmobile
Hood
The hood covers the moving and hot parts of the engine. Always make
sure the hood is securely latched before you ride.
Headlight
The headlight is always on when the engine is running. It helps others
see you when you're riding during daylight, but it's not meant to be
strong enough to help you see in the dark. Drive your snowmobile only
in the daylight.
Windshield
Always keep your windshield clean so you can see through it.
Handlebar
The handlebar is connected to the skis. When you turn the handlebar, the
skis turn in the same direction.
Flag
The flag helps other people see where you are. Your snowmobile is
smaller than an adult snowmobile, so it's harder to see. Never remove
the flag from your snowmobile.
Seat and Storage
When the engine is stopped, you can take the seat cushion off and put
things under the seat in the special compartment.
Taillight
The taillight is always on when the engine is running. It will help others
see you when you're riding.
Snow Flap
The snow flap keeps snow, ice or other things from flying out behind
your snowmobile.
Track
When you squeeze the throttle lever, the track turns and makes the
snowmobile move forward.
Never get close to a moving track. Never wear clothing that could get
caught in a moving track, like a long scarf or baggy clothing. Tie up
long hair.
Skis
The skis help you steer your snowmobile. When you turn the handlebar,
the skis turn in the same direction.
17
YOUTH SECTION
Know Your Snowmobile
STOP
Let's review the 3 ways to stop your snowmobile:
1. Push the stop switch down.
2. Pull the tether strap off the switch.
3. Turn the key off.
Stop
Switch
Ignition
Key &
Switch
Te t h e r
Strap/Switch
18
YOUTH SECTION
Pre-Ride Check
You're almost ready to have an adult start your snowmobile. But first
you must do a PRE-RIDE CHECK to make sure the snowmobile is safe
to ride. Every time you want to ride your snowmobile, always have an
adult help you check these things before you start the engine.
n Throttle Lever
Squeeze the throttle lever toward the handlebar and then let it go. The
lever should go right back to where it was before you squeezed it. If it
goes back slowly or stays close to the handlebar, you have a sticky throttle. This means that something is wrong or broken.
Don't start the snowmobile until an adult fixes the sticky lever. You
could get hurt if you ride with a sticky throttle.
n Brake Lever
Squeeze the brake lever toward the handlebar and then let it go. The
lever should go right back to where it was before you squeezed it. If it
goes back slowly or stays close to the handlebar, you have a sticky brake
lever. This means that something is wrong or broken.
Don't start the snowmobile until an adult fixes the sticky lever. You
could get hurt if you ride with sticky brakes.
n Seat Latches
Check the seat latches. Make sure they are latched tightly.
n Hood Hold-Down Straps
Check the hood hold-down straps. Make sure they are latched tightly.
n Track and Skis
Never check the track or skis when the engine is running. You could
get hurt if the snowmobile moves unexpectedly. Never stand behind or
in front of any snowmobile when the engine is running.
Make sure the engine is off, then stand behind the snowmobile and lift
up the rear end. This will free the track if it is frozen to the ground.
Turn the handlebars all the way to the left and to the right. This will turn
the skis to make sure they aren't frozen to the ground.
If any of this is hard to do, have an adult help you.
19
YOUTH SECTION
Pre-Ride Check
n Gas Level
Always have an adult put gas in your snowmobile. Never try to do it
yourself.
Have an adult check the gas level to see if your snowmobile needs more
gas. Children should never open the gas cap or add gas. Always have an
adult do this. Before anyone adds gas to your snowmobile they must
read the instructions and warnings on page 43 in this Owner's Manual.
n Oil Level
Have an adult check the engine oil level when the engine is cold. The
engine is very hot after it has been running. It could burn your skin.
Children should never check the oil. Always have an adult do this.
n 3 Ways to STOP
Always check to make sure that ALL 3 WAYS TO STOP are working
the way they should. Do you remember what they are? Follow these
steps:
1. Start the engine. Push the stop switch down. The engine should
stop.
2. Start the engine. Pull the tether strap off the switch. The engine
should stop.
3. Start the engine. Turn the key off. The engine should stop.
If the engine does not stop when you do these checks, do not ride the
snowmobile until an adult fixes it.
20
YOUTH SECTION
Riding Rules
Now you're ready to learn about driving your Polaris snowmobile. This
snowmobile is not a toy. There are some things you can do and there are
some things you must never do. Rules are very important when you're
driving a snowmobile. Adults have riding rules, too. The rules help keep
us safe when we ride.
You must be at least six (6) years old before you can ride this snowmobile. The adult with you is your teacher. Always pay attention to what
your teacher says so you can learn how to always drive safely.
Let's learn how to ride!
Always follow the safe riding rules found on the next pages. You or
others around you could be seriously hurt or killed if you don't follow
the safe riding rules.
" Your snowmobile is made for only one rider. Never carry a passenger.
A passenger will make the snowmobile harder to drive. You may lose
control and hurt yourself and your passenger.
" Never pull anything behind your snowmobile.
" Make sure you know where you're going to drive before you start the
engine. Make sure the area is safe all around your snowmobile.
" Never ride alone. An adult should always be watching you in case
you need help. Always drive where an adult can see you.
" Never ride on public trails.
" When you're a beginner, always stay on level ground.
" Don't ride your snowmobile on roads or over railroad tracks. Your
snowmobile makes noise that will keep you from hearing cars, trucks
or trains that may be coming toward you.
" Stay away from fences. Make sure you know where all the fences are
before you ride. If you drive into a fence, you could get hurt.
" Don't ride at night. The headlight on your snowmobile is there only so
others can see you driving during the day.
21
YOUTH SECTION
Riding Rules
Helmet
Jacket
Goggles
Gloves
Snowpants
Boots
" Always wear the right kind of clothing when you ride your snowmo-
bile. Always wear a helmet with a face shield or goggles. Wear a
warm jacket and snowpants. Make sure your clothing fits properly.
Tight clothing could keep you from moving easily. Baggy clothing
could hang down and get caught in the track or another moving part.
Never wear a long scarf. Wear warm snowmobile boots and gloves,
and make sure your boot laces are tied. If you have long hair, tie it up
or put it inside your helmet or jacket.
" Learn if there are lakes, rivers, ponds and ditches in your driving area.
Stay away from them. Never ride on frozen water. Your snowmobile
could fall through the ice into the water and you could drown or
freeze to death.
" Always be alert and pay attention to where you're driving. Always
watch out for objects or people in your driving area and stay a safe
distance away from them.
22
YOUTH SECTION
Riding Rules
" Always sit down when you drive. Keep both hands on the handlebars.
Keep both feet on the running boards.
" Never follow another snowmobile too closely. Always allow lots of
space to stop your snowmobile.
" Ride your snowmobile only where you know it's safe to drive and
where you have permission to drive.
" Always be a polite driver. Don’t drive through the flower garden or
over small trees.
" Always attach the tether strap to your wrist and to the snowmobile
before riding.
Keep both hands on
the handlebars
Sit down
Attach tether
strap to
snowmobile
Keep both feet on
the running boards
Attach tether strap to
your wrist
23
YOUTH SECTION
Riding Rules
Learn how to use your hands and arms as signals. Use these signals to
let others know when you are getting ready to turn or stop your snowmobile. Read and understand your Owner's Manual.
Left Turn Right Turn Stop
24
ADULT SECTION
Pre-Ride Check
As the adult, you must teach the child the proper and safe way to ride a
snowmobile. Set boundaries and adhere to them, keeping the child's
safety foremost in your mind. Never allow the child to operate this vehicle without adult supervision.
WARNING
Serious injury or death could result if the vehicle is not inspected properly
before operation. Teach all operators to perform the following Pre-Ride Check
before each use of the snowmobile.
n Check the throttle for proper operation. See page 26.
n Check the brake for proper operation. See page 26.
n Check the steering system for proper operation. See page 26.
n Check the throttle safety switch for proper operation. See page 27.
n Start the engine and push the stop switch down to test for proper
operation.The engine should stop immediately.
n Start the engine and disconnect the tether switch to test for proper
operation. The engine should stop immediately.
n Start the engine and turn the ignition key off to test for proper oper-
ation. The engine should stop immediately.
n Inspect the track. See page 28.
n Make sure the seat is securely attached.
n Make sure the hood is latched.
n Make sure the track and skis are not frozen to the ground.
n Check the gas and oil levels for the rider. Add more if necessary.
n Make sure the headlight and taillight are working properly.
These checks should become automatic for the child before each ride.
As the adult teacher, you must instill in all riders the importance of performing this Pre-Ride Check before they operate the snowmobile.
25
ADULT SECTION
Pre-Ride Check
n Read and Understand Your Owner's Manual
Read and make sure the operators understand the Owner's Manual completely before allowing anyone to operate this snowmobile. It's also a
good idea to review it periodically to reinforce the information. It's very
important to familiarize all operators with the cautions and warnings
pertaining to the machine as well as safe operating procedures. We've
attempted to provide you with as much information as possible to alert
you to the safety requirements of snowmobiling.
WARNING
The throttle and brake are the primary controls of the snowmobile. If either
should malfunction, the operator could lose control, which could lead to serious injury or death. Always check the throttle and brake levers for proper
operation before operating the vehicle.
n Check the throttle for proper operation
When checking the throttle, make sure the throttle lever compresses
evenly and smoothly. When the lever is released, it should immediately
return to the idle position without binding or hesitation. If the throttle
does not function smoothly, do not start the engine. Have the throttle
serviced before operating the snowmobile.
n Check the brake for proper operation
Squeeze the brake lever toward the handlebar. When the lever is
released, it should return to it’s original position smoothly. If the lever
hesitates or seems sticky, do not start the engine. Have the brakes serviced before operating the snowmobile. See page 31 for brake lever
travel specifications.
n Check for proper operation of the steering system
Check for proper operation of the steering system. Manually turn the
skis completely to the right and to the left. If difficulty is encountered,
check for ice and snow buildup that may be obstructing the steering
linkage. Make sure all greaseable components are properly lubricated.
26
ADULT SECTION
Pre-Ride Check
n Check the throttle safety switch
Test the throttle safety switch system on a daily basis before the vehicle
is used.
With the engine idling, hold the
throttle lever pin stationary by
exerting pressure on the pivot
pin in the direction shown in the
illustration. Apply a slight
amount of throttle opening. A
properly functioning switch must
shut down the engine.
The throttle safety switch is designed to stop the engine whenever all
pressure is removed from the throttle lever and the throttle cable or
valve does not return to the normal closed position.
If excessive play develops in the
throttle cable, the safety switch may
be activated and will prevent the
engine from starting. If the engine
doesn't start and throttle safety switch
malfunction is suspected, return the
machine to an authorized Polaris
dealer for service. If an adult must
start the engine in an emergency situation, the throttle safety switch and engine stop switch may be disconnected from the wire harness. In this situation, the ignition key switch
must be used to shut off the engine. Be sure to reconnect the safety
switches and have the snowmobile serviced before operating the vehicle
again.
.03 in. (.8 mm)
WARNING
Do not continue to operate the vehicle with the throttle safety switch disconnected as serious injury or death could result. See your authorized Polaris
dealer for service before operating.
27
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