Polar Fire B33Z08, PFPX-338, PFPX-438, PFPX-4310, PFPM-528 Assembly Instructions & Parts Diagrams

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ASSEMBLY INSTRUCTIONS PARTS DIAGRAMS
Ice Auger
B33Z08/MODELPFPX-338
CONGRATULATIONS…
on purchasing your new right to work,but before you do ,it is important that you take a few moments and familiarize yourself with your new Ice Auger and its operating instructions.We have worked to ensure that the ice auger meets high standards for usability and durability.With proper care,your ice auger will provide many years of service.Please take the time to register your new purchase as well as read this manual care­fully to learn how to correctly operate and maintain your equipment.
Power Ice Auger.We know that you are anxious to get
CONTENTS
Introduction & Registration ……………………………………………………………………………………………2 Safety…………………………………………………………………………………………………………………… 3-4
Operation...........................................................................................................................................................5-8
Maintenance &Storage .....................................................................................................................................8
Troubleshooting ...............................................................................................................................................9-10
Parts Diagrams & Parts Lists........................................................................................................................... 11-16
INTRODUCTION
OWNER’S RESPONSIBILITY
CORRECT AND ACCURATE ASSEMBLY AND SAFE AND EFFECTIVE USE OF THE POWERHEAD IS THE OWNER’S RESPONSIBILITY!
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
CAREFULLY FOLLOW ALL ASSEMBLY INSTRUCTIONS
MAINTAIN POWERHEAD ACCORDING TO DIRECTIONS AND SCHEDULE IN YOUR OPERATOR’S MANUAL
ENSURE THAT ANYONE WHO USES THE POWERHEAD IS FAMILIAR WITH ALL CONTROLS AND SAFETY
PRECAUTIONS
2
WARNING
WARNING SIGNIFIES A D ANGER W H E R E
YOU COUL D BE SEROIUSLY INJURIED
OR H A V E A N AC CIDE NT THAT COULD RES U L T IN DEA T H , IF NOT AVOIDED.
CAUTION
CAUTION SIGNALS YOU CAN BE HURT OR THE
EQUIPMENT SERIOUSLY DAMAGED, IF THE SAFETY INSTRUCTIONS THAT FOLLOW THIS SIGNAL WORD ARE NOT OBEYED
IMPORTANT
IMPORTANT MEANS “READ THIS”! HELPFUL INFORMATION FOR CORRECT OPERATION, ASSEMBLY AND MAINTENANCE OF THE EQUIPMENT IS LISTED HERE.
SAFETY
OWNER’S RESPONSIBILITY
It is the owner’s responsibility for accurate assembly and safe, effective use of the auger.
Read and follow all safety instructions.
Carefully follow all assembly instructions.
Maintain the auger according to directions and
schedule included in th
Ensure that anyone who uses the auger is familiar with
all controls and safety precautions.
SPECIAL MESSAGES
Throughout your manual you will find special messages to help bring potential safety concerns to your attention. Please read the entire manual carefully to help avoid injury and machine damage. Your manual is meant to be a helpful tool in preventing machine damage and personal injury. It also provides helpful operating tips and service information.
NOTE: Throughout the Manual, you will find general information that may help you in the operation and service of the powerhead
is operator’s manual.
CALIF WARNING
CALIFORNIA PROPOSITION 65 STATES ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.
TAKE NOTE OF ALL WARNING LABELS ATTACHED TO AUGER UNIT. IT IS IMPORTANT TO READ ALL SAFETY PRECAUTIONS AND LOCATE ALL WARNING LABELS BEFORE OPERATING THIS PRODUCT.
This symbol points out important safety instructions which if not followed could endanger your personal safety. Read and follow all instructions in this manual before attempting to operate this equipment.
VITAL SAFETY PRECAUTIONS
Please read this section carefully. Operate the auger
according to the safety instructions and recommendations outlined here and inserted throughout the text. Anyone who uses this auger must read the instructions and be familiar with the controls.
The ice blades are very sharp. Use extreme caution when drilling a hole or replacing the blades. Put blade guard on after each use.
Do not carry the auger powerhead between holes with the engine run­ning.
The auger should not rotate when the engine is idling.
Always keep hands, feet, hair and loose clothing away from any
moving parts on engine and auger.
Do not allow children to operate this power auger. Do not allow adults to operate the auger without proper instruction.
Do not operate any power equipment under the influence of alco­hol or drugs.
Keep all screws, nuts and bolts tight.
Engine should be turned off and cool, spark plug wire must be
removed from spark plug before any repairs are attempted.
Temperature of muffler and nearby areas may exceed 150º F (65º C). Avoid these areas.
Never run engine indoors or in an enclosed area. Engine exhaust contains carbon monoxide, an odorless and deadly gas.
If the ice auger becomes unturnable in a hole, tu allow to cool before attempting to remove it manually.
rn engine off and
3
CAUTION
HOT GASES ARE A NORMAL BY-PRODUC FUNCTIONING CATALYTIC CONVERTER. FOLLOW ALL SAFETY INSTRUCTIONS TO PREVENT BURNS AND FIRES
.
ENGINE SAFETY PRECAUTIONS
Warning Carbon Monoxide Poisoning
All engines contain carbon monoxide in their exhaust. Carbon monoxide is a deadly, colorless, tasteless, odorless gas which may be present even if you do not smell or see any engine exhaust. Levels of carbon monoxide, which can be deadly, can be present for days in an enclosed area that has poor ventilation. Any level of carbon monoxide, if inhaled, can cause headaches, drowsiness, nausea, dizziness, confusion and eventually death. If you experience any of these symptons,
seek fresh air and medical attention immediately.
Preventing Carbon Monoxide Poisoning
Never run engine indoors.
Never try to ventilate engine exhaust indoors. Carbon mon-
oxide can reach dangerous levels very quickly.
Never run engine outdoors where exhaust fumes may be pulled into a building.
Never run engine outdoors in a poorly ventilated area where the exhaust fumes may be trapped and not easily taken away. (Examples include: in a large hole or areas where hills surround your working area.)
Never run engine in an enclosed or partially enclosed area. (Examples include: buildings that are enclosed on one or more sides, under tents, car ports or basements.)
Always run the engine with the exhaust and muffler pointed in the direction away from the operator.
Never point the exhaust muffler towards anyone. People should always be many feet away from the operation of the engine and its attachments.
Gasoline Fires or Handling Fuel Safely
Fuel and fuel vapors are highly flammable. Never use fuel where a spark or flame may be present. Never use fuel where a potential source of ignition could occur. (Examples include:
water or space heaters, clothes dryer, electric motors, etc.) Keep flames and sparks away from engine and fuel to prevent fires. Fuel fires spread very quickly and are highly explosive.
Prevention of Gasoline Fires
Never fill your fuel tank with fuel indoors. (Examples include: basement, garage, barn, shed, house, porch, ice shelter, etc.)
T OF A
CAUTION
TAKE GREAT CAUTION WITH MUFFLER, MUFFLER GUARD & OTHER PARTS OF ENGINE AS THEY BECOME EXTREMELY HOT DURING OPERATION. THESE PARTS REMAIN EXTREMELY HOT EVEN AFTER ENGINE HAS STOPPED.
Always fill fuel tank outside in a well ventilated area.
Never remove the fuel cap or add fuel with the engine run-
ning. Stop engine and allow to cool before filling.
Never drain fuel from engine in an enclosed area.
Always wipe up excess (spilled) fuel from engine before
starting. Clean up spilled fuel immediately.
Allow spilled fuel to dry, after wiping and before starting.
Allow fuel fumes/vapors to escape from the area before
starting engine.
Test the fuel cap for proper installation before starting and using engine.
Always run the engine with fuel cap properly installed on the engine.
Replace fuel cap that allows gas to spill or leak.
Never smoke while refilling engine fuel tank.
Prevent fire and explosion caused by static electric
discharge. Use only non-metal, portable fuel containers approved by the Underwriter’s Laboratory (U.L.) or the American Society for Testing & Materials (ASTM).
Do not store engine with fuel in fuel tank indoors. Fuel and fuel vapors are highly explosive.
Never pour fuel from engine fuel tank.
Never siphon fuel by mouth to drain fuel tank.
Always have an adult fill the fuel tank.
Never allow a child or anyone under the influence of alcohol
to fill the fuel tank.
Never allow children to fill the fuel tank.
Prevention of Burns and Fires
Never remove the muffler guard from the engine.
Never touch the muffler guard because it is extremely hot
and will cause severe burns.
Never touch parts of the engine that become hot after operation.
Always keep materials and debris away from muffler guard and other hot parts of the engine to avoid fires.
4
CAUTION
NEVER ALTER/MODIFY ENGINE OR AUGER
IN NO WAY ALTER OR MODIFY THE ENGINE FROM HOW IT CAME FROM THE FACTORY. SERIOUS INJURY OR DEATH MAY OCCUR IF IT IS ALTERED IN ANY WAY. ALWAYS DISCONNECT SPARK PLUG WIRE FROM SPARK PLUG WHEN WORKING ON OR REPLACING PARTS FOR THE ENGINE OR AUGER AND KEEP IT AWAY FROM THE SPARK PLUG. WHEN OPERATING ENGINE, ALWAS WEAR HEARING PROTECTION!
PLEASE DO NOT START YOUR ICE AUGER UNTIL YOU HAVE READ THE PREVIOUS SECTION OF THIS MANUAL IF YOU HAVE READ THESE, FOLLOW THE STEPS BELOW TO START YOUR ICE AUGER. NEVER STORE ENGINE WITH GAS IN THE TANK IN­DOORS. FUEL AND FUEL VAPORS ARE HIGHLY FLAM­MABLE. NEVER MIX FUEL AND OIL DIRECTLY IN ENGINE GAS TANK USE ONLY NON-METAL,PORTABLE FUEL CON­TAINERS APPROVED BY THE UNDERWRITER’S LABO­RATORY (U.L.) OR THE AMERICA TEST- ING & MATERIALS (ASTM).
AN ADULT MUST ALWAYS HANDLE AND FILL THE EN-
GINE WITH FUEL.
ALWAYS HANDLE FUEL IN A WELL VENTILATED
AREA, OUT DOORS AWAY FROM FLAMES OR SPARKS.
N SOCIETY FOR
OPERATION
STEPS FOR WORKING ON ENGINE OR AUGER
● Turn off engine switch.
Disconnect the spark plug wire from the spark plug.
Securely place the disconnected spark plug wire away from the
spark plug and any metal parts. This must always be done or arcing may occur between spark plug wire and metal parts.
Replace or repair the part on the engine or auger.
Check all parts that were repaired, or removed during repair,
that they are secure and fit correctly.
Replace spark plug wire.
PREPARING ENGINE FOR STARTING
Make sure the black throttle cable housing is seated all the way into the brass ferrule at the engine side of the cable before attempting to start your powerhead engine.
GAS AND OIL QUALITY
To operate the engine, we recommend using A premium 2-cycle oil to ensure that the engine operates correctly during the break-in period and the life of the engine. Use unleaded regular gas only.
Mixture
Run ice auger with a 40:1 ratio.
GAS OIL RATIO
1 galllon 3.2 ounces 40:1
2 gallons 6.4 ounces 40:1
5 gallons 16 ounces 40:1
IMPORTANT
NEVER RUN ENGINE ON STRAIGHT GAS ONLY. THIS ENGINE USES A GAS/OIL MIXTURE. FAILURE TO RUN RECOMMENDED MIXTURE WILL RESULT IN ENGINE DAMAGE
FACTORY
ON
MIXING FUEL AND FILLING GAS TANK
Mixing Fresh Fuel
Fuel must be mixed in a container outside in a well ventilated
area.
Fill certified fuel container 1/4 full of recommended fuel.
Add recommended amount of 2-cycle oil with fuel stabilizer.
Screw container cap on straight and tight.
Shake the container to mix fuel and oil.
Unscrew gas cap slowly to vent, add the remainder of fuel re-
quirements.
Wipe away any spilled fuel or oil and allow to evaporate before
moving or transporting.
5
CAUTION
ALWAYS HANDLE FUEL IN A WELL VENTILATED AREA, OUTDOORS, AWAY FROM FLAMES OR SPARKS.
DO NOT START ENGINE IF FUEL IS SPILLED. WIPE OFF EXCESS FUEL AND ALLOW TO DRY. REMOVE ENGINE FROM AREA TO AVOID SPARKS.
Filling Gas Tank
Shut-off engine and allow engine to completely cool before refill-
ing the gas tank.
Move to a well ventilated area, outdoors, away from flames and
sparks.
Clean debris from area around the gas cap.
Loosen gas cap slowly. Place the cap on a clean, dry surface.
Carefully add fuel without spilling.
Do not fill gas tank completely full, allow space for fuel to ex-
pand.
Immediately replace gas cap and tighten. Wipe off spilled fuel
and allow to dry before starting engine.
NORMAL OPERATION
The clutch will transfer maximum power after about two hours
of normal operation. During this break-in period clutch slippage may occur. The clutch should be kept free of oil or other mois­ture for efficient operation.
Drill holes without placing excessive body weight on the unit.
The auger operates most efficiently with a shaving action caused by the weight of the unit itself.
Never run engine indoors. Exhaust fumes are deadly.
Do not use an ice auger in the earth.
The ice auger blade protector should be attached to the auger
head when not in use. This will protect the cutting edge of the ice auger blades.
To attach auger to powerhead if not done, align hole at top of
shaft with output shaft hole. Insert bolt and secure bolt with provided allen wrench.
NOTE:The ends of the bolt should be flush with auger collar.
Bolt head and thread end should never go beyond ice collar.
6
WARNING
MAKE SURE THE UNIT IS IN A STABLE POSITION BEFORE PULLING STARTER.
WHEN THE UNIT STARTS TO FIRE OR RUN, RELEASE THE THROTTLE CONTROL MOMENTARILY WITH YOUR RIGHT HAND AND RETURN YOUR LEFT HAND TO THE HANDLEBAR POSITION TO MAINTAIN CONTROL AND STABILITY OF THE UNIT WITH BOTH HANDS
STARTING AND STOPPING ENGINE
Move engine to a well ventilated area, outdoors, to prevent carbon monoxide poisoning.
Move to an area away from flames or sparks to avoid igni­tion of vapors if present.
Remove all debris from air cleaner holes and gas cap to
ensure proper air flow.
COLD ENGINE START
Starting engine for first time or after engine has cooled off
or after running out of fuel.
Move choke lever
1.
NOTE: Choke must be in the RUN position when pushing or using the primer bulb.
Prime unit until primer tube is filled with gas.
2.
NOTE:
When using the primer bulb allow the bulb to return
3.
4. Move choke lever to
5. Push toggle switch to the
6.
harder. Without letting starter handle retract, pull rope with a
rapid full arm stroke. Let it return to its original position very
slowly until the engine fires or runs, engage the throttle.
NOTE: If engine fails to start after 5-6 pulls ,left hand holds
7.
8.
completely to its original position between pushes.
Press the extra fuel device "RED COLOR" lever all the time
by left hand, and press bulb 2~3 times by right hand;
NOTE: Choke position is defined by moving the choke lever
as far to the ON position as possible.
Grasp starter handle and pull out slowly, until it pulls slightly
Repeat this step everytime the starter rope is pulled.
the extra fuel device lever push primer 1 time and pull starter rope again.
After engine starts running, move choke lev position until unit runs smoothly.
NOTE:HALF CHOKE is defined when the choke lever is
between
Move choke lever to RUN position and move throttle to
desired speed.
NOTE: Run at full throttle when possible.Do not let unit
idle for extended periods of time.
to RUN
CHOKE position.
ON position.
CHOKE and RUN .
,
er to
HALF CHOKE
CAUTION
ALWAYS HANDLE FUEL IN A WELL VENTILATED AREA, OUT DOORS, AWAY FROM FLAMES OR SPARKS.
ALWAYS WEAR A PROTECTIVE HEARING DEVICE. DO NOT START ENGINE IF FUEL IS SPILLED. WIPE OFF EXCESS FUEL AND ALLOW TO DRY REMOVE
ENGINE FROM AREA TO AVOID SPARKS. IF AUGER IS MOUNTED TO ENGINE, ALL SAFETY
GUARDS MUST BE SECURELY ON TO AVOID SERIOUS INJURY.
STARTER ROPE CAN CAUSE AN UNANTICIPATED JERK TOWARDS ENGINE PL AVOID INJURY.
NEVER LEAVE ENGINE RUNNING WHILE UNATTENDED.
TURN OFF AFTER EVERY USE. NEVER CARRY POWERHEAD AND AUGER BETWEEN
HOLES WHILE ENGINE IS RUNNING.
EASE FOLLOW INSTRUCTI
To stop engine, push toggle switch to
9.
When the weather is extremely cold and the engine is
10.
difficult to start,turn on start switch, turn off choke, press the pumping installation on carburetor by hand, then pull start rope to start engine. After the success of start, open
choke and start drilling ice when the rotation speed of
engine is stable.
WARM ENGINE START:
Move choke lever to
1.
CHOKE position is defined by moving the choke
NOTE:
lever as far to the ON position as possible.
2. Continue with Step 6 of Cold Engine Starting.
CHOKE position.
OFF position.
ONS TO
7
!
CAUTION
TO PREVENT ACCIDENTAL STARTING:
AVOID INJURY! ENGINE MUST BE TURNED OFF AND COOL, AND SPARK PLUG WIRE MUST BE RE­MOVED FROM SPARK PLUG BEFORE CHECKING AND ADJUSTING ENGINE OR EQUIPMENT.
AVOID INJURY! TEMPERATURE OF MUFFLER AND NEARBY AREAS MAY EXCEED 150º F (65º C). AVOID THESE AREAS.
AVOID INJURY! CHECK AUGER OFTEN FOR LOOSE NUTS AND BOLTS. KEEP THESE ITEMS TIGHTENED.
AVOID INJURY! NEVER STORE ENGINE WITH FUEL IN THE TANK INSIDE A BUILDING. POTEN­TIAL SPARKS MAY BE PRESENT FOR IGNITION OF FUEL AND FUEL VAPORS.
AVOID INJURY! AN ADULT MUST ALWAYS DO MAINTENANCE AND REPAIR ON ENGINE AND AU­GER.
AVOID INJURY! ENGI COOL, AND SPARK PLUG WIRE REMOVED BE­FORE ANY REPAIR OR MAINTENANCE CAN BE DONE.
NE MUST BE SHUT-OFF,
HOT ENGINE START:
1.
Continue with Step 6 of Cold Engine Starting.
2.
If engine does not fire, refer to Step 1 of Warm Engine Starting.
DO NOT ATTEMPT TO START ENGINE IN THE FOLLOWING WAYS:
DO NOT use starting fluid.
DO NOT spray flammable liquids or vapors into air cleaner, carburetor or spark plug chamber.
DO NOT remove spark plug and pull on starter rope. Flam­mable fuel can spray out & ignite from a spark from spark
plug.
MAINTENANCE AND STORAGE
AUGER MAINTENANCE
1. The gear case has 4 oz. of grease installed at the factory. It is
recommended that once a year the gear case be split and the grease level checked. Add grease only if level of grease is below top of the gears. DO NOT OVERFILL.
2. Keep all screws, nuts, and bolts tight.
3. For cold weather operation, store the unit in a cool environment.
Transferring the unit from a warm to a cold place can cause the build up of harmful condensation.
4. Always replace blade protector when power auger is not in use.
5. If blade performance decreases, turn unit off and disconnect
spark plug wire. Carefully inspect cutting edge of blades for any knicks or shiny areas. If blades show any of these signs, they need to be resharpened or replaced.
ENGINE MAINTENANCE
COOLING FINS
Cooling fins, air inlets and linkages must be free from any debris before each use.
AIR FILTER
Never run engine without air cleaner properly installed. Added wear and engine failure may occur if air cleaner is not installed on engine.
Service air cleaner every 3 months or after 20 hours of operation. Clean filter daily in extremely dusty conditions.
STEPS FOR CLEANING AIR FILTER
1. Wash in warm water with mild soap until dirt and debris are removed. Press filter when washing, do not twist.
2. Rinse in warm water until soap and dirt are removed.
3. Dry filter by wrapping in a clean cloth and pressing filter until it is dry.
4. Apply oil to the entire filter.
5. Remove excess oil.
6. Attach the filter and air cleaner cover to the engine.
8
STEPS FOR CLEANING BLOCK STYLE FOAM AIR FILTER
NOTE: SEE PARTS EXPLOSION ON PAGE 16
1. Before removing the air filter cover, move the choke lever to the choke position. (Figure 1)
2. To remove air filter cover,
sides of the cover.
3. Once the latch tabs are released, remove the air filter cover by rotating the cover away from the engine. (Figure 3)
4. Remove the whi
the original foam filter with warm water and mild soap by following the previous steps for Cleaning Air Filter.
Remember to thoroughly oil the foam filter with 30 or 40 weight motor oil and squeeze out any excess oil.
5. Reinstall the foam filter and white plastic cover, pressing it in place to ensure that the foam is fully seated into its sealed position. (Figure 6)
6. Replace the air filter c
hole and tighten snuggly, but do not over tighten Check that the cover is securely attached
cover. If the cover doesn’t move when pulled, it is secure.
(Figure 2)
te plastic cover and the foam filter element (Figure 45) and replace with
loosen and remove the bolt on the cover and squeeze the latch tabs on both
anew oiled filter, or clean
over so that it fully snaps into place and is secured by the latch tabs .Screw bolt back into the
by pulling slightly on the
Figure 1
Figure 4
Figure 2
Figure 5 Figure 6
Figure 3
9
!
CAUTION
AVOID INJURY! TO AVOID INJURY OR DEATH, NEV­ER SIPHON FUEL BY MOUTH.
AVOID INJURY! NEVER STORE ICE AUGER WITH FUEL IN THE GAS TANK INSIDE AN ENCLOSED AREA OR BUILDING.
TO PREVENT ACCIDENTAL STARTING:
AVOID INJURY! ENGINE MUST BE TURNED OFF AND COOL, AND SPARK PLUG WIRE MUST BE RE­MOVED FROM SPARK PLUG BEFORE CHECKING AND ADJUSTING ENGINE OR EQUIPMENT.
AVOID INJURY! AN ADULT MUST ALWAYS DO MAINTENANCE AND REPAIR ON ENGINE AND AU­GER.
AVOID INJURY! ENGINE MUST BE SHUT-OFF, COOL, AND SPARK PLUG WIRE REMOVED BE­FORE ANY REPAIR OR MAINTENANCE CAN BE DONE.
Spark Plug
The recommended spark plug is a L8RTC.
1. Check spark plug every 50 operating hours.
2. Disconnect the spark plug cap, and clean any debris from around the spark plug area.
3. Remove spark plug and replace if any of the following occur; pit­ted electrodes, burned electrodes, cracked porcelain, or deposits around electrodes.
4. After analysis, seat spark plug and tighten with spark plug wrench.
Reinstall original spark plug, tighten additional 1/2 turn.
Installing new spark plug, adjust spark plug gap to .028” and
tighten additional 1/8 – 1/4 turn .
LONG TERM STORAGE
If your ice auger will not be ran for more than one month, pre­pare it for long term storage.
Steps for Long Term Storage
1. Add fuel stabilizer according to manufacturer’s instructions.
2. Run engine for 10-15 minutes to ensure that the stabilizer reach­es the carburetor.
3. Remove the remainder of the fuel from the gas tank into an ap­proved fuel container.
4. Remove auger from powerhead and apply a thin layer of grease to the output shaft .
5. Store auger and powerhead (engine) in a vertical position.
6. Remove all debris from auger and powerhead (engine).
7. Attach blade protector to bottom of auger.
ICE POINT REPLACEMENT
1. Remove blade protector and both blades.
2.
Using a locking pliers, grasp point and turn clockwise to screw
the center point blade out.
3.
With locking pliers screw in new center point in auger shaft.
DO NOT damage end of
Re-attach both blades and put blade protector back on.
4.
shaft
point.
NOTE: Loose spark plug may overheat and damage engine. Over tightened spark plug may damage threads in the cylinder head.
TRANSPORTING YOUR ICE AUGER
1. Never transport engine inside an enclosed space or vehicle. Fuel or fuel vapors may ignite causing serious injury or death.
2. If fuel is present in the fuel tank, transport in an open vehicle in an upright position.
3. If an enclosed vehicle must be used, remove gas into an ap­proved red fuel container. DO NOT siphon by mouth.
4. Run engine to use up the fuel in the carburetor and fuel tank. Always run engine in a well ventilated area.
5. Wipe away any spilled fuel from engine and ice auger. Allow to dry.
bolt
point
10
CAUTION
PRACTICE SAFETY AT ALL TIMES. BEFORE ATTEMPTING ANY MAINTENANCE OR REPAIR, SPARK PLUG WIRE MUST BE DISCONNECTED AND ENGINE MUST BE TURNED OFF AND ALLOWED TO COOL.
SERVICE INFORMATION
TAKES PRIDE IN EACH AND EVERY UNIT WE PRODUCE. WE BUILD QUALITY AND DURABILITY INTO THE DESIGN OF OUR PRODUCTS. HOWEVER, NO AMOUNT OF
CAREFUL DESIGN ON OUR PART AND NO
AMOUNT OF CAREFUL MAINTENANCE BY YOU, CAN GUARANTEE A REPAIR-FREE LIFE FOR YOUR MACHINE. MOST REPAIRS WILL BE MINOR AND EASILY FIXED BY FOLLOWING THE SUGGESTIONS IN THE TROUBLESHOOTING SECTION OF THE MANUAL.
THIS SECTION WILL HELP YOU LOCATE AND ISOLATE THE CAUSE AND IDENTIFY HOW TO BEST FIX YOUR UNIT.
S OF COMMON PROBLEMS
IMPORTANT
WHEN CALLING FOR SERVICE, WITH QUESTIONS REGARDING YOUR AUGER OR FOR PARTS, PLEASE HAVE THE FOLLOWING INFORMATION AVAILABLE WITH YOUR REQUEST:
1. AUGER MOD
2. AUGER SERIAL NUMBER
3. IF PARTS ARE NEEDED, PLEASE PROVIDE PART NUMBERS AND QUANTITIES
ERL NUBMER
WE WILL ALWAYS BE GLAD TO ANSWER ANY
QUESTIONS YOU HAVE, OR HELP YOU FIND SUITABLE ASSISTANCE. TO ORDER PARTS OR INQUIRE ABOUT WARRANTY, CALL, WRITE OR E­MAIL US AT THE ADDRESS FOUND BELOW, UNDER THE SECTION ORDERING REPAIR PARTS.
CALL, WRITE OR E-MAIL US BY GOING TO THE WEB ADDRESS FOUND BELOW, CLICK ON THE TAB THAT SAYS “ POWER AUGER WARRANTY INFO” AND FOLLOW THE PR­OMPTS FROM THERE. THANK YOU.
11
PROBLEM
1. Power switch off 1. Flip switch to ON position
2. Spark plug wire disconnected 2. Connect spark plug wire to spark plug
3. Out of fuel 3. Refuel
Engine will not start
Engine runs rough, floods during operation
Engine is hard to start
Engine misses or lacks power
Engine runs, then quits
Engine revs too high 1. Carburetor out of adjustment
Auger turns at idle
Auger turns, but has no power
Auger jumps 1. Blade damaged 1. Replace with new blade
Auger cuts slowly
4. Spark plug wet, faulty or improperly
5. Throttle control not held open
6. Fuel line hose not positioned in
1. Dirty air filter 1. Clean or replace air filter
2. Choke partially engaged 2. Turn off choke
3. Carburetor out of adjustment
1. Stale fuel
2. Spark plug wire loose
3. Dirty carburetor
4. Throttle control not held open
1. Clogged gas tank 1. Remove and clean
2. Clogged air filter 2. Clean or replace
3. Carburetor o
4. Spark plug wet, faulty or improperly
1. Gas cap not venting
2. Plugged fuel filter 2. Clean or replace
3. Carburetor out of adjustment or bad
1. Idle speed too high 1. Adj
2. Broken clutch spring 2. Replace spring
1. Choke
2. Carburetor out of adjustment 2. Consult Service Center
3. Broken transmission 3. Consult Service Center
4. Worn clutch shoes 4. Replace clutch shoes and spring
5. Worn engine lower seat
1. Dull blade
2. Damaged point 2. Replace point
POSSIBLE CAUSE REMEDY/ACTION
gapped
bottom of gas tank
ut of adjustment or bad 3. Consult Service Center
gapped
on 1. Turn off choke after engine is running
4. Clean, replace or gap spark plug
5. Squeeze throttle control when pulling recoil handle
6. Push fuel line down into fuel in gas tank
1. Drain old fuel and replace with fresh fuel.
Use gas stabilizer additive at end of season.
2. Make sure spark wire is securely attached to spark plug
3. Clean carburetor, use gas stabilizer, new gas can
4. Prime unit 3 more times, squeeze throttle when pulling recoil handle
4. Clean, replace or gap spark plug
1. Open manual venting gas cap screw all the way open (counterclockwise)
ust idle speed lower
1. Buy new blade, or have sharpened at factory
blade
12
48
35
34
57
44
33
30
28
31
27
42
43
12
53
10
13
41
11
50
32
29
39
36
24
49
20
23
25
22
54
17
15
14
52
21
47
40
47
3
7
6
5
1
2
4
9
8
47
38
37
48
18
55
56
46
45
16
46
13
KEY
NO.
36
PART
NO. DESCRIPTION QTY.
B330001
1 FLYWHEEL, MAGNETO 1
B330002
2 NUT, FLANGE M8 1
B330003
3 WASHER, ROTOR 2
4
B330004
5 SPRING, CLUTCH 1
B330005
6 WASHER, SPRING 2
B330006
7 BOLT, SHOULDER 2
B330007
B330008
8 PIN, LOCATING 2
B330009
9 MOUNT RING & SHROUD 1
B330010
10 RECOIL CLUTCH 1
B330011
11 PLATE, RECOIL 1
B330012
12 HANDLE, RECOIL (STANDARD) 1
13 RECOIL ASSEMBLY WITH
B330013
14 IGNITION COIL 1
B330014
15 SHROUD, ENGINE 1
B330015
16
B330016
17 GASKET, MUFFLER 1
B330017
18 MUFFLER 1
B330018
19
20 SPARK PLUG 1
B330020
21 COVER, ENGINE SHROUD 1
B330021
22 GASKET, INTAKE 1
B330022
B330023
23 WINDPIPE, INTAKE 33CC 1
24 GASKET, CARBURETOR 1
B330024
B330025
25 CARBURETOR 1
26
27
28 BASE, INTAKE 1
B330028
29 CHOKE LEVER, SIDE MOUNT 1
B330029
B330030
30 CHOKE COVER 1
B330031
31 1
32 1
B330032
B330033
33
B330034
34 AIR FILTER 1
35 COVER, INTAKE 1
B330035
B330036
CLUTCH ROTOR ASSEMBLY 1
STANDARD HANDLE
MUFFLER
PRIMER BULBB330027 1
SCREW,THROTTLE LEVER
PLATE, INTAKE COVER ADAPTER
COVER, AIR FILTER
DEEPEN HANDLE FOR CARBURETOR
BOLT
KEY
NO. PART NO. DESCRIPTION QTY.
37 GAS TANK 1
B330037
38 GAS CAP, MANUAL VENTING 1
B330038
B330039
39
40
B330040
41 GROMMET, 2-HOLE GAS TANK 1
B330041
42 HOSE, PRIMER LINE 1
B330042
43 HOSE, FUEL LINE 1
B330043
44 BOLT 4
B330044
45 NUT, FLANGE M5 2
B330045
46 BOLT W/WASHER M5 X 12MM 1
B330046
47 BOLT W/WASHER PH M5 X 20MM 2
B330047
48 BOLT HH M5 X 16MM 1
B330048
1
2
1
1
1
49 BOLT W/WASHER M5 X 20MM 2
B330049
50 BOLT M5 X 60MM 2
B330050
51
52 KEY, FLYWHEEL 1
B330052
53 FILTER, FUEL 1
B330053
54
B330054
55 1
B330055
56 1
B330056
B330057
57
GASKET
ENGINE WIRE
W/WASHER M5 X 20
GAS TANK RUBBER PLATE
GAS TANK BOARD
RUBBER BUSHING
SWITCH, ROCKER
1
1
2
1
14
B33 POWER HEAD & AUGER PARTS EXPLOSION
31
15
B33 POWER HEAD & AUGER PARTS LIST
KEY
NO.
1
2
3 TRANSMISSION COMPLETE 1
4
5
6 7
8
9
10
11
12
13 Y43.05-03
14
15 Y43.05-02
16
17
18
19
20
21
PART
NO. DESCRIPTION QTY.
GAS ENGINE, 33CC 1
B33.02A
HANDLEBAR 1
B33.03
Y43.03
TRIGGER ASSEMBLY, LONG THROW
BOLT 10-24 X 1-1/4 PPH 1
Y43.02 THROTTLE CABLE 1
BOLT M6 X 16mm 4
B33.03-01
GEAR CASE TOP 1
Y43.04 CLUTCH DRUM 1
BALL BEARING R12 DOUBLE LIP 3
Y43.05-04 GEAR 7T PINION THREADED 1
Y43.05-05
SNAP RING 2
DOWEL PIN STEEL 1/4” X 1/2” 1
B33.03-02
GEAR 48T 3/4” HOLE 1
GASKET 1
BALL BEARING R10 2
B33.03.01
GEAR 7T/48T ONE-PIECE CLUSTER
Y43.05-08 GEAR CASE BOTTOM 1
Y43.05-07 SHAFT OUTPUT 7/8” 1
BOLT 1/4-20 X 1-1/2 SHCS 2
BOLT 1/4-20 X 2 SHCS F-T W/PATCH
22
BZ08 ICE AUGER 8” 1
BZ09 ICE AUGER 9” 1
BZ10 ICE AUGER 10” 1
KEY
1
PART
NO.
23
NO.
DESCRIPTION
BOLT 3/8-16 X 1-1/4 SHCS
24 BD08 ICE BLADES 8” COMPLETE
BD09
SET OF 2 BLADES
ICE BLADES 9” COMPLETE SET, SET OF 2
QTY.
1
1
1
BLADES
BD10
ICE BLADES 10”
1
COMPLETE SET OF 2 BLADES
25
BOLT 5MM X 0.8 X 16mm HH
4
26 NUT-NYLOC 5MM X 0.8 4
27 BT08 BLADE PROTECTOR KIT 8” 1
BT09
BZ08.00-04 RUBBER STRAP 1
28
B33.00-02
29
30 AXLE SLEEVE
B33.03-03
BLADE PROTECTOR KIT 9” & 10”
ADAPTER RING
1
1
1
BZ08FRA.00-03
31 1
1
CENTER POINT BLADE W/SCREW INTHREAD
4
16
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