Poison Spyder TJ BFH II REAR BUMPER User Manual

TJ BFH II REAR BUMPER INSTALLATION
The Poison Spyder Customs BFH™ II Rear Bumper is easy to install with the right tools and
good mechanical abilities. If you are not condent
in your mechanical skills, please seek the help of a professional to perform the installation. Please read through these entire instructions before proceeding with installation.
PARTS LIST
(1) BFH™ II Rear Bumper
(2) Bolt Plate (pre-installed)
(4) 3/8-16 Keeper Washer (pre-installed)
(4) 3/8-16 X 2 Gr8 Hex Head Cap Screw (pre-
installed)
(4) 3/8-16 Nylon Insert Lock Nut
(4) 3/8 Flat Washer
TOOLS NEEDED
• Primer, paint, cleaners and masking materials (if painting)
• T27 Torx driver
• 18mm & 9/16” sockets & ratchet
• Torque wrench
• Soft dead blow hammer or rubber mallet
BEFORE YOU BEGIN
IMPORTANT: The Poison Spyder Customs BFH™Rear Bumper comes as unpainted, bare steel. You will want to either powder coat or paint
the bumper prior to nal installation, however it is recommended to completely install and remove
the bumper prior to painting or powder coating it.
This will allow you to check for tment or do any clearancing or tting ahead of time, to reduce the chance of damage to the nish during nal
installation. Poison Spyder Customs Inc. is not responsible for costs for or damage to paint or
powder coat nish under any circumstances,
including paint or powder coat of incorrectly
shipped or defective parts.
INSTALLATION PROCEDURE
1. Park the Jeep on a at, level surface and
set the parking brake.
2. Remove existing rear bumper. If it is the stock bumper (TJ only), use a T27 Torx driver to remove the plastic bumper extensions, then use an 18mm socket and ratchet remove the M10 bolts from the frame rail side brackets and along the bottom of the bumper. Keep the OE M10 hardware as it will be re-used.
3. Install the BFH™ bumper. The bolts in the captured bolt plates will align with the mounting holes in the Jeep’s frame/bumper brackets. The Bolt plates are captured in horizontal slots to allow for some adjustment and manufacturing variances in the Jeep’s frame. Install the provided 3/8-16 nylon
insert lock nuts and 3/8 at washers on to
the threaded studs of the Bolt Plates, where they protrude through the Jeep’s mounting bracket. Do not fully tighten them at this time.
NOTE: If the shackle tab recovery points are to
be used at any time, it is highly recommended to
install the TJ Rear Bumper Brace Kit, available
separately from Poison Spyder (p/n 14-61-710), at this time. Instructions for its installation are included with that kit.
4. (TJ only) Use two (2) of the 10mm OE mounting bolts (18mm wrench size) to bolt through the slots located along the underside of the bumper into the OE welded-in-place nuts inside the rear crossmember. Do not fully tighten them at this time.
5. With all hardware installed, check that the bumper is level and correctly aligned with the Jeep, as the slots in the Bolt Plates will allow for a small amount of adjustment. It may be easiest to slightly tighten each of the bolts then use a soft dead blow hammer or rubber
©2013 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM
INSTALLATION INSTRUCTIONS
Poison Spyder Customs •
mallettolightlytapthebumpertomakene
adjustments. Tighten all mounting bolts.
6. Remove the bumper for painting or powder coat.
7. If painting yourself, careful preparation
will make a big difference in the quality and longevity of your paint job, even using “rattle can” aerosol paints. Begin by thoroughly cleaning the bumper with solvent or de-greaser, then make sure all residue is removed. Even if you use cheap paint, try to use a good quality primer. “Etching” primers are best to use on bare, unpainted metal. Allow it to properly dry before painting, and between paint coats.
8. Re-install the nished bumper by
repeating the installation procedures, taking care not to damage the paint or powder coat
nishduringinstallation.
9. Torque the 3/8-16 Gr8 Hex Head Cap Screws to 45 ft.-lbs. Torque the M10 OE fasteners to 40.5 ft.-lbs.
Congratulations, you have completed installation
of your BFH™ II Rear Bumper!
TJ BFH™ II REAR BUMPER Page 2
©2013 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM
INSTALLATION INSTRUCTIONS
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