Point Four Systems MBD075, MBD300, MBD100, MBD600, MBD900 User Manual

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Oxygenation and Water Management Specialists - Making your water better!
MICROBUBBLE OXYGEN DIFFUSERS
USER MANUAL
MAKING YOUR WATER BETTER!
WWW.POINTFOUR.COM
103 - 16 Fawcett Road
Coquitlam BC V3K 6X9
CANADA
Toll Free: 1 800 267 9936
Phone: 1 604 759 2114
Fax: 1 604 759 2115
1
INSTRUCTIONS FOR USE
Safety Precautions and Good Practice
It is essential that distributors ensure users of the Point Four diffusers are informed both verbally and in writing about the safe and correct use of diffusers.
WARNING: THE DIFFUSER MUST ONLY BE OPERATED WHEN SUBMERGED. When the diffuser is under pressure substantial potential energy is stored in it. Should the porous ceramic fail due to over pressure it may burst with possible injury to anyone close by if the diffuser is not submerged.
WARNING: USING OXYGEN
Oil, grease and other hydrocarbons when combined with oxygen, become highly combustible and should never be used on any part of the oxygen cylinder, valve, regulator, diffuser fitting or other equipment used with oxygen. If using O2, supply lines, regulators, flowmeters etc. must be CLEAN FOR OXYGEN SERVICE
Use of pressure regulators and flow meters. Wherever possible use a pre-set
pressure regulator, pre-set to 50 psig (345 kPa), in conjunction with a flowmeter. A flowmeter is highly recommended in almost all cases. Use only rotameter type flowmeters (floating ball in a tube). Do not use an adjustable regulator with bourdon gauge flow indicator. Because of back pressure (25 to 35 psig) in the supply line to the diffusers, the indicated flow will be wrong and very misleading, and may even result in over pressuring of the diffuser.
Use Pressure Relief Valve in the gas supply line if an adjustable regulator is
used. It is strongly recommended that a pressure relief valve be installed just after
the pressure regulator to protect the flow meter and diffuser/s from over pressurization- use 55 or 60 psig rated pressure relief valve.
Water in diffuser. If the diffuser is left submerged with no pressure applied to it water
will seep through the porous ceramic and enter the air plenum. To prevent this from happening, turn on the oxygen and apply a slight pressure to the diffuser as the tank begins to fill with water. Once the diffuser is pressurized, the oxygen can be turned off. If water does enter the air plenum, it will be forced out by the oxygen but it will take several minutes for an even bubble pattern to form.
• DO NOT allow diffusers to become contaminated with oil.
• AVOID physical shock.
2
INSTALLATION
To avoid bubble coalescence, place the diffuser horizontally and do not obstruct the surface with protective screens. The deeper the diffuser is placed in the water the more effective it will be. Secure diffuser to a flat surface using "Velcro" strips, silicone or screws. Do not over tighten. Use ¼" (6 mm) ID hose and brass or plastic fittings. Use Teflon tape on threaded pipe joints. Any number of diffusers can be connected to a common supply line. For flow distribution manifolds and fittings consult your supplier. Supply pressure must not exceed 50 psi (3.5 bar). Use a preset pressure regulator (set to 50 psi) and back pressure compensated flowmeter with needle valve to control flow Alternatively, but not recommended, if an adjustable pressure regulator is used to control now, then this MUST BE USED in conjunction with a 50 psi pressure relief valve.
OPERATION
Ensure that the supply pressure at the diffuser cannot exceed 50 psi (3.5 bar). Pressurize the diffuser only when submerged. Turn the gas on and control flow via the needle valve on flowmeter. If an adjustable pressure regulator is being used to control flow, ensure that the regulator is in the "Off" position i.e adjustment knob fully screwed out (anti-clockwise) before turning on the gas supply. Slowly increase pressure to the desired level, usually 20 to 30 psi (1.5 to 2 bar), by turning adjustment knob clockwise. There will be a small delay before the diffuser responds to flow adjustments, especially if the diffuser's air plenum has filled with water.
Brass inlet fittings for MBD600 and MBD300 diffusers
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