Pointer CR Series, CR300B, CR300 Installation Manual
CR Family Hardware
Installation Guide
Proprietary and Confidential
Version 1.3
Revised and Updated: February 13, 2016
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Legal Notices
IMPORTANT
1. All legal terms and safety and operating instructions should be read thoroughly before
the product accompanying this document is installed and operated.
2. This document should be retained for future reference.
3. Attachments, accessories or peripheral devices not supplied or recommended in
writing by Pointer Telocation Ltd. may be hazardous and/or may cause damage to the
product and should not, in any circumstances, be used or combined with the product.
General
The product accompanying this document is not designated for and should not be used in
life support appliances, devices, machines or other systems of any sort where any
malfunction of the product can reasonably be expected to result in injury or death.
Customers of Pointer Telocation Ltd. using, integrating, and/or selling the product for use
in such applications do so at their own risk and agree to fully indemnify Pointer Telocation
Ltd. for any resulting loss or damages.
Warranty Exceptions and Disclaimers
Pointer Telocation Ltd. shall bear no responsibility and shall have no obligation under the
foregoing limited warranty for any damages resulting from normal wear and tear, the cost
of obtaining substitute products, or any defect that is (i) discovered by purchaser during
the warranty period but purchaser does not notify Pointer Telocation Ltd. until after the
end of the warranty period, (ii) caused by any accident, force majeure, misuse, abuse,
handling or testing, improper installation or unauthorized repair or modification of the
product, (iii) caused by use of any software not supplied by Pointer Telocation Ltd., or by
use of the product other than in accordance with its documentation, or (iv) the result of
electrostatic discharge, electrical surge, fire, flood or similar causes. Unless otherwise
provided in a written agreement between the purchaser and Pointer Telocation Ltd., the
purchaser shall be solely responsible for the proper configuration, testing and verification
of the product prior to deployment in the field.
POINTER TELOCATION LTD.’S SOLE RESPONSIBILITY AND PURCHASER’S SOLE REMEDY
UNDER THIS LIMITED WARRANTY SHALL BE TO REPAIR OR REPLACE THE PRODUCT
HARDWARE, SOFTWARE OR SOFTWARE MEDIA (OR IF REPAIR OR REPLACEMENT IS NOT
POSSIBLE, OBTAIN A REFUND OF THE PURCHASE PRICE) AS PROVIDED ABOVE.
POINTER TELOCATION LTD. EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES OF ANY
KIND, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED
WARRANTIES OF NON-INFRINGEMENT, MERCHANTABILITY, SATISFACTORY
PERFORMANCE AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL
POINTER TELOCATION LTD. BE LIABLE FOR ANY INDIRECT, SPECIAL, EXEMPLARY,
INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING WITHOUT LIMITATION LOSS
OR INTERRUPTION OF USE, DATA, REVENUES OR PROFITS) RESULTING FROM A BREACH
OF THIS WARRANTY OR BASED ON ANY OTHER LEGAL THEORY, EVEN IF POINTER
TELOCATION LTD. HAS BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH
DAMAGES.
CR Family Hardware Installation Guide Page 2 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
The FCC Wants You to Know
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC rules. These limits are designed to
provide reasonable protection against harmful interference in a residential
installation.
This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful
interference to radio communications.
However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference radio or television
reception, which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the following
measures:
a) Reorient or relocate the receiving antenna.
b) Increase the separation between the equipment and receiver.
c) Connect the equipment to an outlet on a circuit different from that to which
the receiver is connected.
d) Consult the dealer or an experienced radio/TV technician
FCC Warning
Modifications not expressly approved by the manufacturer could void the user authority to
operate the equipment under FCC Rules.
Intellectual Property
Copyright in and to this document is owned solely by Pointer Telocation Ltd. Nothing in
this document shall be construed as granting you any license to any intellectual property
rights subsisting in or related to the subject matter of this document including, without
limitation, patents, patent applications, trademarks, copyrights or other intellectual
property rights, all of which remain the sole property of Pointer Telocation Ltd. Subject to
applicable copyright law, no part of this document may be reproduced, stored in or
introduced into a retrieval system, or transmitted in any form or by any means
(electronic, mechanical, photocopying, recording or otherwise), or for any purpose,
without the express written permission of Pointer Telocation Ltd.
FCC Compliance Statement
© Copyright 2016. All rights reserved.
CR Family Hardware Installation Guide Page 3 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Table of Contents
1 Introduction .............................................................................................................. 5
1.1 Abbreviations .............................................................................................................. 5
1.2 References .................................................................................................................. 5
1.3 Revision History ........................................................................................................... 5
2 CR Family Overview .................................................................................................. 6
2.1 Introducing the Main Elements of the CR Family Unit ........................................................ 6
2.2 CR Family Unit Types .................................................................................................... 7
2.3 CR Family Harnesses .................................................................................................... 7
2.4 Overview of the Hardware Installation Elements............................................................... 9
2.5 CR 10 wires Harness (PN 711-00328) ............................................................................. 9
3 Preparing for Installation ........................................................................................ 11
3.1 Pre-Installation Information .......................................................................................... 11
3.2 Safety ........................................................................................................................ 11
3.3 Tools and Equipment Required ...................................................................................... 12
3.4 Materials Required ....................................................................................................... 12
3.5 Installation Best Practices ............................................................................................ 13
4 CR Unit Installation Instructions ............................................................................. 18
4.1 General ...................................................................................................................... 18
4.2 Location of the Device in the Vehicle .............................................................................. 18
4.3 Device Orientation ....................................................................................................... 20
4.4 Installing the SIM Card ................................................................................................ 21
4.5 Installing the Battery in CR B Models ............................................................................. 22
5 Harness Installation Instructions ............................................................................ 23
5.1 Harness Outputs Installation Specifications ..................................................................... 23
5.2 Harness Inputs Installation Specifications ....................................................................... 26
5.3 Harness Power Installation Specifications ....................................................................... 27
5.4 Serial Port Connector ................................................................................................... 27
5.5 CR Unit Installation Diagram ......................................................................................... 29
6 Post-Installation ..................................................................................................... 30
CR Family Hardware Installation Guide Page 4 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Abbreviation
Description
SVR
Stolen Vehicle Recovery
#
Reference
Description
1
Cellocator Evaluation Suite
Manual
This document explains the unit's
evaluation kit set up.
2
Cello Hardware Installation
Guide
This document explains the Cello
family variants installation
instructions and good practices.
3
CR300 Release Notes
This document describes the relevant
technical aspects of the CR300.
4
Cellocator Fuse Harness
Overview
This document describes the relevant
technical aspects of the Fuse
Harnesses.
5
Battery Handling Procedure for
Cellocator Units
This document describes how to
handle batteries during storage and
transportation.
Version
Date
Description
1.0
May 20, 2014
Initial version.
1.1
June 3, 2015
Updated referring to active products.
1.2
December 30, 2015
The CR power input should be connected to
the vehicle protected power line at the
output of the fuse box.
1.3
February 13, 2016
Fix typing issues in section 5.3
Add reference to section 5.3 in section 3.2
Add safety notes in section 3.2
1 Introduction
This guide provides the necessary information for technicians to install the CR Family
units (CR-300/B). It describes how to install and verify the proper functioning of the
installation kit elements.
1.1 Abbreviations
1.2 References
1.3 Revision History
CR Family Hardware Installation Guide Page 5 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Connector
GPS Module
SIM Holder
Processor
GSM antenna
Screw
GSM antenna
GPS Antenna
GSM Modem
Connector
Preparation for Ties
2 CR Family Overview
2.1 Introducing the Main Elements of the CR Family Unit
Figure 1 below shows the main elements of a CR unit.
Figure 1: Main Elements of a CR unit
Figure 2 provides an internal view of the CR unit and all relevant elements.
CR Family Hardware Installation Guide Page 6 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Processor
SIM Holder
GPS Module
Jtag and Debug
interface
Connector
(10 pins)
GSM Antenna
Figure 2: CR unit – Internal View
2.2 CR Family Unit Types
The CR Family includes the CR-300 and CR-300B. The CR variants are advanced
integrated GPS/GPRS units designed for fleet management and SVR applications. The unit
also includes a GNSS receiver and a 32-bit processor and memory providing storage for
generated events.
The CR-300B also includes a battery which provides a better solution for SVR applications.
2.3 CR Family Harnesses
The CR units support the following harnesses:
711-00276 CR Six wires main harness.
711-00301 CR Family 6 Wires mold Harness. The harness is replaced by the
711-00331 CR Family 7 Wires mold Harness
711-00280 CR Family Fuse Harness
711-00331 CR Family 7 Wires mold Harness
711-00328 CR Family 10 Wires mold Harness
This document explains in detail how to use the 711-00328 CR Family 10 Wires mold
Harness Kit for proper installation.
Please refer to Cellocator Fuse Harness Overview for installation instructions for the Fuse
Harnesses.
CR Family Hardware Installation Guide Page 7 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
-------------------------------------------------------------------------------------------
IMPORTANT:
The CR unit must be protected by means of a 3A fast blow fuse. The fuse should be
installed either between Power Input (Pin 1) and the vehicle protected power line.
The CR unit must be protected by means of PTC for safety certification compliance.
The PTC should support Resettable Fuse 60V and Imax=40A. It should be installed
between Power Input (Pin 1) and the vehicle protected power line.
These means of protections are supported by the by the fuse attached to the
harnesses provided by Cellocator.
It is the installer responsibility to provide these means of protection if the fuse
provided by Cellocator is not used.
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CR Family Hardware Installation Guide Page 8 of 30
Copyright © 2016 by Pointer Telocation, Ltd.
CR Family Hardware
Installation Guide
Name/Part
Number
Description
Picture
Cellocator
CR Family Unit
CR unit. Includes built in GSM
modem and GPS/GNSS receiver.
The CR B models also include a
battery.
Vehicle harness
PN 711-00276
Six wires harness for vehicle
installation.
CR two wires
Fuse Harness
PN 711-00280
Two wires fuse harness for
power only fast installation.
CR Family 7
Wires mold
Harness
PN 711-00331
7 wires Harness, which supports
the CR Family Protector.
CR Family 10
Wires mold
Harness Kit
PN 711-00328
10 wires harness, which supports
all CR300 interfaces.
2.4 Overview of the Hardware Installation Elements
The CR Hardware Installation requires the items listed in Table 1.
Table 1: CR Hardware Installation Elements
2.5 CR 10 wires Harness (PN 711-00328)
CR Family Hardware Installation Guide Page 9 of 30
Cellocator provides the 712-00328 CR Family 10 Wires mold Harness mainly where serial
interface (pin 7&8) or Dallas (pin 10) interfaces are required. In other cases the 71100331 CR Family 7 Wires mold Harness can be used.
Copyright © 2016 by Pointer Telocation, Ltd.
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