POD Point Solo S3-1C, Solo S3-2C, Solo S7-1C, Solo S7-2C, Solo S7-UC Technical Manual

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Contact: 020 72477117 [email protected] www.pod-point.com

POD Point July 2015

PP - D - 001

It couldn’t be easier. To start charging, plug in your car and wait for the light to go green.

To end your charge at any time, just disconnect. The light will go blue to let you know it’s on standby.

If the light ﬂashes purple then your POD Point is talking to our network.

How to use your POD Point Solo

Technical Manual POD Point

Solo Charger User Guide

In the unlikely event that the lights go red, it means something’s gone wrong. No need to panic, just get in contact and we’ll get it sorted.

If your EV supports scheduled charging, then just plug in as soon as you park and your car will only charge at the programmed time. The light will ﬂash green to show you it’s waiting to start.

No extension cords or conversion adapters are allowed to be used with the POD Point Solo unit. Please contact POD Point, if you need to charge a car that requires a diﬀerent type of lead.

POD Point Technical Manual

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This guide is intended for use by competent electrical installer with the necessary competence and experience to carry out the installation in accordance with the local applicable regulations and legislation.

Introduction

This guide is designed to explain the basic requirements and options to be considered for the installation of a POD Point Solo for a Mode 3 Electric Vehicle. A POD Point Solo is an electric vehicle charging point designed for installation in indoor or outdoor locations. It is rated to IP54.

The POD Point POD Point Solo is designed and tested to meet the following European safety & functionality standards for electrical devices. During manufacture each POD Point has been functionality tested for safety using BS EN 61010 & BS EN 61557 approved equipment.

Important Safety Information

Warning! The Pod Point Solo charging unit is manufactured to be safe and without risk provided they are professionally installed, used and maintained in accordance with the manufacturer’s instructions and recommendations and installed by competent electrical installer in accordance with the regulations and legislation applicable, e.g.: BS7671:2008 Amendment 3:2015 applicable at the time of installation. The POD Point is designed to be connected to one AC supply only.

Locating the POD Point Solo

The installer should consult the EV owner to establish their preferred installation location. This should take into consideration the cable length of unit/car.

The POD Point must be mounted at a height of 750mm-1200mm to avoid vehicle impact. ( Fig. 2 )

Technical Details

If you have any questions, comments, or issues regarding POD Point Products which are not

covered by this installation guide, please contact our customer support team, details below. As

part of our quality and training programme calls may be recorded or monitored.

Customer Support

POD Point Limited

145 - 157 St John St

London, EC1V 4PY

Telephone: 020 7247 4114

E-mail: [email protected]

Web: www.pod-point.com

Installation Guide

750mm - 1200mm

360mm

150mm Depth

Fig. 1 POD Point Solo Socketed Version

Fig. 2 Dimensions and location of unit

POD Point July 2015

PP - D - 001

POD Point Technical Manual

Contact: 020 72477117 [email protected] www.pod-point.com

Page 3

Earth Arrangements

Where the home charger is to be installed outside, a separate earth electrode is required, If it can be proven that the existing installation complies with regulation 544.14.1 (the earth of the home charger and main earth electrode cannot exceed 70VRMS if the PEN conductor becomes open circuit) a separate earth electrode may not be required. It is the responsibility of the installer to conduct a risk assessment of the immediate area to a range of 10 Meters as to the safest and most reliable way to earth the POD Point Solo unit, If an adjacent installation (within 10 meters) have a PME earthing arrangement where the POD Point Solo would be connected to an existing TT system it is imperative that this risk assessment is conducted.If a TT earth system is required for the POD Point Solo it shall be independent from the distributors earth system with no direct interconnection (the incoming supply SWA protective cover (earth) should not be connected to housing or earth electrode).

The electrical installer shall install a suitable copper rod electrode complete with termination housing and covers where appropriate. The earth connection shall be made from the electrode to the POD Point Solo via copper conductor earth wire of an appropriate CSA for the installation.

Existing Consumer Unit

Bonding

MID

Meter

Henley

Fuse

For TN-S ONLY

Earth

Electrode

or Mat

New Consumer

Unit Type A

RCD / C Curve

MCB or RCBO

RCD / RCBO

30 mA

Type A

2 pole

30 mA

Type A

4 Pole

OutsideInside

Fig. 3. Type A RCD Markings

Note for RCD

The IET code of practice stipulates that all RCD’s meet BS EN61008, BS EN61009 and BS EN60947-1or equivalent that disconnect both live and neutral conductors and “specify” a Type A RCD/RCBO to be ﬁtted.

The minimum requirement for the POD Point Solo is a 30mA Type A RCD is installed in the consumer unit - (iΔn) not exceeding 0.03A and an operating time not exceeding 40ms at a residual current of 5 Un. With an additional MCB, see table on page 7 for recommended MCB/RCBO ratings.

MCB * / RCBO

20A ( C curve )

3 Pole

40A ( C curve )

Cable Rating

Typically

4mm2- 6mm

Typically

6mm2- 10mm

Typically

6mm2- 10mm

Unit Rating

3.7kW

22.0kW

11.0kW

7.0kW

Typically

6mm2- 10mm

40A ( C curve )

3 Pole

Fig 5. Typical Schematic of installation circuit

Table A. Circuit protection

* The POD Point provides internal over-current protection in addition to the this.

Fig. 4 Unit Label

Additional parts required by the installer:

1. 3x M8 80mm screws

2. 3x Wallplugs

3. 20mm IP56 or greater gland for the conduit entry into the rear unit housing dependent on the supply method (20mm conduit, SWA armoured cable, ﬂexible conduit etc.).

POD Point July 2015

PP - D - 001

POD Point Technical Manual

Contact: 020 72477117 [email protected] www.pod-point.com

Page 4

The earth wire shall be installed in conduit where there is a risk of mechanical damage or damage as a result of exposure to sunlight.

Where installations are located inside of a building and a TN-C-S system is pre-installed and the vehicle may only be charged inside the building the PME earth maybe used, In the case of socketed home charger where the charge cable does not form part of the charger it should not be installed inside a garage (customers charge cable may enable charging outside of garage area)

In some installation additional bonding maybe required for external metallic structures, metal garages, iron fences etc. if the vehicle or EVSE could come into contact with the structure (i.e. if the structure and vehicle can be touched simultaneously) .

Array systems:

In case of several charging stations connected to the same power supply line, an additional local ground connection will have to be ensured in order at least , every 10 outlets. The maximum resistance for each additional ground connection (taken independently) will have to be less than 167 ohms. All the ground lines will have to be connected to ensure a single equi – potential zone.

Transformers

If the earth is not achievable then a transformer is required. In Mode IT or TT> 150 Ohms: An isolating transformer with separate windings is placed upstream EVSE. This one must then be fed in mode TN. The Neutral feed of the transformer shall be connected to PE before the RCD and MCB (if 2 pole MCB is used), resistance measured between the EVSE PE and this Earth must be less than 167 ohms.

Mode IT is prohibited

All installations must comply to BS7671 regulations.

Isolation and Switching for Security and Maintenance

To ensure that the POD Point Solo unit can be “turned oﬀ” to enhance security and enable maintenance and repair activity, a double pole switch (or isolator) suitably rated shall be installed within the customer’s property in an accessible location. The switch should be mounted at a height of between 450mm and 1200mm above ﬁnished ﬂoor level to achieve compliance with Building Reg’s. An isolator switch is a mandatory required for “new builds”, but optional for existing dwellings (for additional security at customers request).

Installation Procedure

The POD Point Solo has been designed as a wall mounted device. The installer should confirm that the wall that the unit is intended to be fixed to is structurally appropriate for the mounting of the POD Point Solo. The installer should identify the construction of the wall, and identify the correct and appropriate fixings to use.

• The Installer has a duty of care to ensure that the POD Point Solo unit is securely attached to the wall or structure where the unit is intended to be operated from.

• Once the location and height of the POD Point Solo unit has been decided, the installer can begin marking the wall with indicator points to locate the unit. Use drilling template to locate the holes.

• Before drilling commences ensure that the installation wall has been checked for electric cabling or pipework with a suitable detector.

• It is highly recommended this is done prior to any installation work commencement (drilling of fitting of conduit etc) to allow the customer to visualise where the unit will be installed. Once the installation site is marked up, confirm with the customer this meets their expectations.

Drilling the Holes for the Electrical Supply Cable Entry

As the electrical supply to the POD Point Solo may be fed from a number of directions; the unit has been designed to accept supply conduit entry on either the left or right sides or via rear entry (if supply wiring has already been chased into the wall)

The installer should drill a suitable hole for the cable entry grommet/ adapter to be used to accept the electrical supply cables in EITHER the left, right or rear of the unit (depending on direction that the electrical supply approaches). Flat surfaces have been provided at either side of the unit for ease of drilling. Once drilled the installer should ﬁt an appropriate cable gland or conduit adapter for the type of conduit being used to supply the unit.

When drilling the case:

1. Only drill in the ﬂat surfaces provided on the left, right or rear of the unit. Do not drill on any curved surface.

2. Take care not to damage any wiring or components inside the case. Place a suitable stop (e.g. block of wood) inside the case when drilling to prevent accidental damage.

3. If any of the wiring or components are damaged during installation DO NOT CONNECT OR SWITCH ON THE POWER before consulting with POD Point.

4. The wall can now be drilled for the 3 mounting holes and depending on the wall structure solid/dry lined or stud partition, appropriate ﬁxings can be used to ﬁt the unit to the wall. Do not drill with the unit in position as masonry dust may damage the unit. Use the recommended drilling template included in the box.

5. The rear of the unit should then be ﬁtted to the wall by ﬁtting the top/upper screw ﬁrst so the remaining 2 screws positions can be easily aligned and ﬁtted.

6. Once ﬁtted in place, the rear unit should be securely ﬁxed ﬂush to the wall.

POD Point July 2015

PP - D - 001

POD Point Technical Manual

Contact: 020 72477117 [email protected] www.pod-point.com

Page 5

Wiring up the POD Point Solo

( See Fig 7-8 )

• With the rear unit securely ﬁtted to the wall, the electrical supply connection can be made.

• As the installation route of the wiring will vary with each installation, the rear unit has been designed to accept supply conduit entry on either the left, right sides or via rear entry.

• The choice of entry point used will determine the amount of insulation that needs to be cut away for the internal wiring connection of the unit. The diagram below illustrates the connection terminals for the electrical supply cables.

Ensure that power cables are connected to the appropriate terminal as follows:

• Live 1: Brown

• Live 2: Black ( 3 - Phase Units Only )

• Live 3: Grey ( 3 - Phase Units Only )

• Neutral: Blue

• Earth: Green/Yellow

All of the cables that are to be connected into the supply terminals should have their insulation stripped back 12~15mm to provide good contact to the screw terminals/jaws.

Before ﬁnal assembly is performed an earth loop impedance test and polarity check shall be performed at the unit connections to conﬁrm the installation is sound.

Commissioning/Registering the unit

Domestic/OLEV installs

On power up of the POD Point Solo the LED’s on the front should illuminate in white. When the Communications module has initialised the LED’s should change to magenta. When the unit has registered with the Pod Point server the LED’s should then go blue with a short magenta ﬂash. This process may take several minutes depending on GSM network and server load. If the LED’s remain white for a prolonged period of time there may be no GSM signal or the sim card is not inserted correctly.

Public places installs

Visit the PP Install App to commission this unit.

Fitting the front of the Unit

Once the rear unit has been ﬁtted, the wiring to the unit connected and tested, the front cover can be ﬁtted in place. Prior to ﬁtting the front cover, visually check the internal connections, remove any debris that may have entered the unit during installation and check that the front cover mating seal is in place. Place the cover on the housing, using the top ﬁxing as a point of reference, the front cover can then be secured in place at 5 points. The unit is supplied with both pozidriv and T15 pin torx screws if additional security is required.

Final Electrical Testing

To meet the BS7671 (17th edition) requirements for testing of an electrical installation, the following tests and checks shall be performed by a competent electrical installer before during or after a POD Point Solo unit is installed:

• A visual inspection of the installation including the existing electrical installation.

• Veriﬁcation of the characteristics of the electrical supply at the origin of the installation to conﬁrm the supply is suitable for the additional load.

• A test to conﬁrm the continuity of the circuit protective conductors.

• A test to conﬁrm the integrity of the circuit insulation resistance.

• A test to conﬁrm the polarity of the installation is correct.

• Where applicable a test to conﬁrm the earth electrode resistance is within acceptable tolerances (or)

• An earth fault loop impedance test

• A test of the mechanical operation of residual current devices (RCD’s)

• A test to conﬁrm the operation of residual current devices (RCD’s) is within stipulated timescales (at the rated current and at ﬁve times the rated current operating current.)

• A test or calculated measurement of the prospective fault current.

• A veriﬁcation of the functional operation of the POD Point Solo unit

Fig 7. Wiring of 1-Phase Solo unit

Fig 8.Wiring of 3-Phase Solo unit

In accordance with ‘Part P’ of the Building

Regulations (England & Wales) all notiﬁable

electrical installation work performed in domestic

dwellings must be carried out by a competent

electrical installer registered with a government

approved Part P Competency Scheme or

subjected to veriﬁcation by the local building

control department. In Scotland all work must

be carried out by an electrical installer registered

with a Building Standards Scheme such as those

run by SELECT or the NICEIC.

NOTE: In England & Wales the installation of a

new circuit or a connection point for equipment

outside of the equipotential zone is notiﬁable.

Note for commisioning

If you do not have access to the App,

please text the details listed below to this

phone number: 07805888545

• Site operator’s name

• Site operator’s email address

• Site operator’s phone

number

• Location of the unit

• Name of the unit (e.g.: John-

Mary)

• PG-number of the unit (e.g.:

PG - 90001)

POD Point July 2015

PP - D - 001

POD Point Technical Manual

Contact: 020 72477117 [email protected] www.pod-point.com

Page 6

Dimensions

Ø=360mm, depth=150mm

Grey & Black

5kg

95% Non Cond

IP54

-30°C to +50°C

Standard Colour

Shipping Weight

Operating Temp

Operating Humidity

Enclosure Rating

Installation

POD Point Solo’s are designed for installation in either open air or protected environments. The product should be installed by a certiﬁed electrician and uses industry-standard mechanical ﬁttings and electrical connections. POD Point can, in some territories, provide a turn-key service for the installation and commissioning of charge points. Note that to validate the product warranty, installation shall be done in accordance with POD Point’s guidance and all relevant legislation.

Compatibility

POD Point Solo units are compatible with the Mode 3 charging standard and have been tested with the vehicles listed in the Vehicle Compatibility Section

Connectors and Power Ratings

POD Point Solo units are available with a SAE J1772 gun on a 4.8m attached cable, a IEC 62196 gun on a 4.8m attached cable or with a IEC 62196 Socket with the Mode 3 charging standard.

Status lights

The status of the charge point is shown by coloured status lights.

Management Information System Compatible

Communicating variants of Solo are compatible with the POD Point MIS.

Pay-as-you-go Compatible

Communicating variants of Solo are compatible with the POD Point Pay-As-You-Go system.

Warranty

All correctly installed POD Point hardware is covered by our thirty six month limited warranty. Any hardware failure should be promptly reported to us, ideally by e-mail to enquiries@pod-point. com, or by calling our support team on 0207 247 4114 quoting the serial number, location of the product, and giving a brief description of the failure.

Our support team will then investigate, and attempt to remotely resolve the issue. They may ask you to provide additional information to assist in this.

If the issue cannot be resolved remotely, and the product is in warranty, we will make arrangements for one of our team to visit the location and, if the issue is a result of any shortcoming in design or manufacture it will be made good free of charge or, at our option, exchanged for a replacement product.

If we attend site, and the fault is not a result of a shortcoming in design or manufacture of our product, we will make reasonable attempts to suggest what the issue is, and propose a resolution which may have a fee associated with it. A call out fee will be applicable where our product is not at fault.

Limitation of liability

In no event will we accept any liability for any loss, costs or damage consequential on the use and/or misuse of our hardware products except and only to the extent that this is caused by our negligence.

POD Point Solo

Single Phase

Part Number

Communicating Variants

Rated output

Rated current

Holster Yes

Yes

N/A

Charge Protocol

GPRS comms ready

Mode 3

3.6kW

16A

30A

7kW

Socket Electrical compliance

SAE J1772

on 4.8m

Cable

IEC 62196

on 4.8m

Cable

SAE J1772

on 4.8m

Cable

IEC 62196

on 4.8m

Cable

IEC 62196

Socket

S3-1C

S3-2C

S7-1C

S7-2C S7-UC

POD Point Single Phase Solo Datasheet POD Point July 2015 PP - D - 001

Rated Voltage

230V AC Single Phase

50Hz

To be ﬁtted at source

30mA Type A RCD/ RCBO to be fitted at source

LVD 2006/95/EC EMC 2004/108/EC EN 61851 -1 and 22 CE Certified

Rated Frequency

Over current protection

Earth leakage protection

Standby power consumption

Standards compliance

Physical Properties

Electrical Speciﬁcation

Cable

Universal

PPoint Model

S3S3 IEC 62196 IEC 62196IEC 62196

Contact

020 7247 4114

[email protected]

www.pod-point.com

Page 7

Dimensions

Ø=360mm, depth=150mm

Grey & Black

6.5kg

95% Non Cond

IP54

-30°C to +50°C

Standard Colour

Shipping Weight

Operating Temp

Operating Humidity

Enclosure Rating

Installation

POD Point Solo’s are designed for installation in either open air or protected environments. The Solo should be installed by a certiﬁed electrician and uses industry-standard mechanical ﬁttings and electrical connections. POD Point can, in some territories, provide a turn-key service for the installation and commissioning of charge points. Note that to validate the product warranty, installation in accordance with POD Point’s protocols and local regulations must be veriﬁed

Compatibility

POD Point Solo units are compatible with the Mode 3 charging standard. Three phase products can charge three phase vehicles or single phase vehicles.

Connectors and Power Ratings

POD Point Solo ( three phase ) units are available with a IEC 62196 gun on a 4.8m attached cable, or with a IEC 62196 Socket.

Status lights

The status of the charge point is shown by coloured status lights.

Management Information System Compatible

Communicating variants of Solo are compatible with the POD Point MIS.

Pay-as-you-go Compatible

Communicating variants of Solo are compatible with the POD Point Pay-As-You-Go system.

Part Number

Communicating Variants

Rated output

Rated current

Holster

N/A

Yes

Charge Protocol

GPRS comms ready

Mode 3

11kW

16A x 3 Phase 30A x 3 Phase

22kW

Socket Electrical compliance

IEC 62196

Captive Cable

IEC 62196

Socket

IEC 62196

Socket

IEC 62196

Captive Cable

S11 - UC

Rated Voltage

415V AC Three Phase

50Hz

To be ﬁtted at source

30mA type A RCD / RCBO to be fitted at source

LVD 2006/95/EC EMC 2004/108/EC EN 61851 -1 and 22 CE Certified

Rated Frequency

Over current protection

Earth leakage protection

Standby power consumption

Standards compliance

Physical Properties

Electrical Speciﬁcation

IEC 62196 Cable

Universal

PPoint Model

S11S11 S22 S22

N/A

YES

S22 - 2CS22 - UCS11 - 2C

Warranty

Our support team will then investigate, and attempt to remotely resolve the issue. They may ask you to provide additional information to assist in this.

Limitation of liability

POD Point Three Phase Solo Datasheet POD Point July 2015 PP - D - 001

Contact

020 7247 4114

[email protected]

www.pod-point.com

POD Point Solo

Three Phase

Page 8

Warranty

Don’t worry, your POD Point is covered by a comprehensive 3 year warranty so if it breaks, and it was installed by us, we’ll ﬁx or replace it.

If you have any problems just pick up the phone and our support team will help you out.

Alternatively let us know by e-mail. Quote the serial number of your POD Point (the ‘PSL’ number on the bottom of the unit) and a brief description of what happened.

Our contact details are on the back cover of this booklet.

POD Point July 2015

PP - D - 001

POD Point Technical Manual

Contact: 020 72477117 [email protected] www.pod-point.com