PNEUMERCATOR
Liquid Level Control Systems
MODELS PD230 AND PD1230
Installation Instructions
Model PD1230
3x12 Channel
Lightning Surge Protector
Model PD230
3x2 Channel
Lightning Surge Protector
Bulletin 166 Rev. A (12/20/07)
© COPYRIGHT 2007 PNEUMERCATOR CO., INC.
TEL: (631) 293-8450
FAX: (631) 293-8533
WEBSITE:
PNEUMERCATOR TECHNICAL SUPPORT
www.pneumercator.com
1 (800) 209-7858
Page 1 of 8
4/12/2013 5:14:36 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
PD230 - 3x2 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD230 provides
protection for up to (6) circuits when (2) PM305 or PM324 modules are installed. PD230s are generally
installed as close as practical to probes and/or sensors.
PD1230 - 3x12 CHANNEL LIGHTNING SURGE PROTECTOR: Model PD1230 provides
protection for up to (36) circuits when (12) PM305 or PM324 modules are installed. PD1230s are generally
installed as close as practical to a tank monitoring console such as Pneumercator E, LDE or TMS series.
PM305 OR PM324 - LIGHTNING SURGE PROTECTOR MODULE: Each module
consists of (3) independent circuits. The modules are polarized and must be installed as shown on page 8.
Modules are sold (3) per pack separately from the PD230 and PD1230 consoles, see table below.
ENLARGED FOR CLARITY
PM324
MODULE SHOWN
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:36 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
MODULE
PM305-3 (3-PACK)
PM324-3 (3-PACK)
DESCRIPTION
5V SURGE PROTECTOR MODULE
24V SURGE PROTECTOR MODULE
TANK MONITORING CONSOLE
PNEUMERCATOR E OR LDE SERIES
PNEUMERCATOR TMS SERIES
Page 2 of 8
GENERAL OVERVIEW EXAMPLE
TANK MONITORING CONSOLE
(TMS SERIES SHOWN)
TYPICAL PNEUMERCATOR PROBE MODELS
2-WIRE
MP461SC MP450S
MP461SV
MP462SV
MP463SV
* (1) CONDUCTOR IS PROBE GROUND
WIRE. SEE WIRING ON PAGE 6.
TYPICAL PNEUMERCATOR SENSOR MODELS
2-WIRE 3-WIRE
HS100-ND
LS600
LS600LD SERIES
LS610
RSU801
RSU800
(NON-DISCRIMINATING)
3-WIRE *
MP451S
MP452S
ES825-100
ES825-200
(DISCRIMINATING)
SERIES
SERIES
HS100D
RSU800
TO EARTH
GROUND
PD1230
!
WARNING
Refer to TMS installation manual for
WARNINGS and CAUTIONS before
proceeding. FAILURE TO COMPLY
MAY RESULT IN PERSONAL INJURY,
PROPERTY LOSS AND EQUIPMENT
DAMAGE.
PD230
TYPICAL TANK
W/ PROBE
PD230 PD230 PD230
TYPICAL TANK
W/ PROBE AND
(2) 2-WIRE
SENSORS
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:37 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
TYPICAL TANK
W/ PROBE AND
3-WIRE
SENSOR
(2) 3-WIRE
SENSORS
Page 3 of 8
PD230 ENCLOSURE
OUTLINE DRAWING
SECTION A-A
15
[100]
3
16
SQ.
A
25
32
[20]
3
3
[81]
16
OVERALL HEIGHT
ALIGNMENT PIN
19
2
[66]
32
COVER LABEL
IMPORTANT!
IF YOUR ENCLOSURE DOES
NOT HAVE AN ALIGNMENT PIN
AND/OR LABELS INSTALLED,
ALIGN THE GASKET SHORT
AND LONG SIDES AS SHOWN
TO CREATE A WATERTIGHT
SEAL WHEN THE COVER IS
SECURED.
(4)
MOUNTING
HOLES
A
3
[86]
3
8
NOTES:
1. ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN 40053.
2. DIMENSIONS: INCHES [MM].
3. DRAWING SCALE: 1/2.
COVER INSTALLATION
7
[Ø22] THRU BOTH SIDES
Ø
8
FOR 1/2" NPT
FITTINGS OR METRIC
WATERTIGHT
EQUIVALENTS
SHOWN FOR REF.
GASKET
LID/COVER
GASKET
17
[39]
1
32
15
[62]
2
32
WALL MOUNT EXAMPLE
SCREW ANCHOR
11
[9]
32
LONG SIDE
ALIGNMENT PIN
(SEE NOTE ABOVE)
EXTERNAL
BOTTOM LABEL
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:39 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
SHORT SIDE
(4) MOUNTING SCREWS
USE #6 X 3/4" LENGTH
MOUNTING SCREWS
(17/64" [6.75 MM] MAX. SCREW
HEAD DIA.)
Page 4 of 8
13 [330]
12
32
7
[310]
PD1230 ENCLOSURE
OUTLINE DRAWING
1
[230]
9
16
3
[180]
7
32
(4)
MOUNTING
HOLES
A
25
32
3
4
[111]
8
OVERALL
HEIGHT
FOR 1" NPT
21
[93]
3
32
(2) Ø1
FITTINGS OR METRIC
WATERTIGHT
EQUIVALENTS
[20]
1
2
[52]
32
3
[Ø35] HOLE
8
SECTION A-A
2 [51]
A
7
[Ø22] HOLE
Ø
8
FOR 1/2" NPT
FITTING OR METRIC
EQUIVALENT
WATERTIGHT
WALL MOUNT EXAMPLE
SCREW ANCHOR
11
[34]
1
32
(4) MOUNTING SCREWS
#1/4 X 2 3/4" LENGTH MOUNTING
SCREWS PREFERRED IF HEAD DIA.
IS 7/16" [11 MM] OR LESS, OTHERWISE
USE #10 X 2 3/4" LENGTH SCREWS
NOTES:
1. ENCLOSURE RATING: UP TO NEMA 4X; IP 66, DIN 40053.
2. DIMENSIONS: INCHES [MM].
3. DRAWING SCALE: 1/4.
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:40 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
Page 5 of 8
TYPICAL PD230 WIRING
EXAMPLE #1: WIRING FOR MP45xS SERIES PROBE AND (2) 2-WIRE SENSORS
TO PD1230
PROBE FIELD CABLE
(SEE NOTE 1 BELOW)
(2) CONNECTORS
FOR PM305/324 MODULES
(SEE PAGE 8 FOR INSTALLATION)
PROBE GROUND WIRE
(SEE NOTE 2)
FROM MP45xS
SERIES PROBE
EXAMPLE #2: WIRING FOR MP46xS SERIES PROBE AND 3-WIRE SENSOR
PROBE FIELD CABLE
(SEE NOTE 1 BELOW)
BLK
RED
BLK
RED
RED
123123
2
1
FIELD
PROBES OR SENSORS
2
1
1 23123
GRN
WHT
BLK
RED
BLK
RED
TO PD1230
SENSOR FIELD CABLES
BLK
BLK
FROM 2-WIRE
SENSOR #2
FROM 2-WIRE
SENSOR #1
SENSOR FIELD CABLE
"W" = WHITE; "G" = GREEN
!
WARNING
TURN OFF POWER
TO
TANK MONITORING
CONSOLE(S) BEFORE
WIRING.
INSTALL THE
REQUIRED PM305/324
MODULES IN THE PD230
AND PD1230 BEFORE
SWITCHING ON POWER.
W OR G
RED
BLK
RED
(2) CONNECTORS
BLK
FOR PM305/324 MODULES
(SEE PAGE 8 FOR INSTALLATION)
123123
2
1
FIELD
PROBES OR SENSORS
1 2
1 23123
W OR G
BLK
RED
FROM MP46xS
RED
SERIES PROBE
BLK
FROM 3-WIRE
SENSOR
IMPORTANT!
WIRED CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUIRED MODULES ARE INSTALLED (SEE PAGE 8
FOR INSTALLATION). THE PM305/324 LEFT SIDE MODULE PROTECTS THE (3) "GROUP 1" CIRCUITS ON
BOTH SIDES WHILE THE RIGHT SIDE MODULE PROTECTS THE (3) "GROUP 2" CIRCUITS ON BOTH SIDES.
NOTES:
1. THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD1230 CONSOLE AND SHOULD BE CUT BACK AND
LEFT UNTERMINATED AT THE PD230.
2. FOR THE MP45xS SERIES PROBE GROUND WIRE TO BE EFFECTIVE, THE PD230 ENCLOSURE MUST BE PROPERLY GROUNDED
BY A QUALIFIED INSTALLER USING RIGID METAL CONDUIT OR OTHER APPROVED METHODS.
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:42 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
Page 6 of 8
"W" = WHITE
"G" = GREEN
TYPICAL PD1230 WIRING
EXAMPLE: WIRING FOR PROBE, 2-WIRE SENSORS AND 3-WIRE SENSOR
(12) CONNECTORS
FOR PM305/324 MODULES
(SEE PAGE 8 FOR INSTALLATION)
INSTRUMENTATION FIELD
SHIELD WIRE
W OR G
PROBE FIELD CABLE
3-WIRE SENSOR FIELD CABLE
2-WIRE SENSOR #1 FIELD CABLE
2-WIRE SENSOR #2 FIELD CABLE
RED
BLK
RED
BLK
RED
BLK
RED
BLK
1
2
1
3
1
2
2
3
1
2
3
3
1
2
4
3
1
2
5
3
1
2
6
3
1
2
7
3
1
2
8
3
1
2
9
3
1
2
10
3
1
2
11
3
1
2
12
3
1
2
1
3
1
2
2
3
1
2
3
3
1
2
4
3
1
2
5
3
1
2
6
3
1
2
7
3
1
2
8
3
1
2
9
3
1
2
10
3
1
2
11
3
1
2
12
3
RED
BLK
RED
W OR G
BLK
RED
BLK
RED
BLK
SHIELD WIRE
PROBE FIELD CABLE
3-WIRE SENSOR FIELD CABLE
2-WIRE SENSOR #1 FIELD CABLE
2-WIRE SENSOR #2 FIELD CABLE
!
WARNING
TURN OFF POWER
TO
TANK MONITORING
CONSOLE(S) BEFORE
WIRING. INSTALL THE
REQUIRED PM305/324
MODULES IN THE PD230
AND PD1230 BEFORE
SWITCHING ON POWER.
EARTH GND
TO TANK
MONITORING
CONSOLE
TO EARTH
GROUND
TO PD230s
(SEE NOTE 2)
IMPORTANT!
WIRED CIRCUITS ARE NOT FUNCTIONAL UNTIL THE REQUIRED MODULES ARE INSTALLED (SEE
PAGE 8 FOR INSTALLATION). EACH PM305/324 MODULE PROTECTS (3) CIRCUITS ON BOTH SIDES
FOR GROUPS 1 TO 12.
NOTES:
1. THE PROBE FIELD CABLE SHIELD WIRE MUST BE CONNECTED IN THE PD1230 CONSOLE AND SHOULD BE CUT BACK AND
LEFT UNTERMINATED AT THE PD230.
2.
WARNING: TO INSURE INTRINSIC SAFETY, A 12 AWG WIRE MUST BE CONNECTED TO EACH TERMINAL. EACH WIRE MUST
THEN BE CONNECTED TO THE SYSTEM EARTH GROUND (GROUND BUSS BAR) AT THE SERVICE PANEL. THE RESISTANCE
BETWEEN THE EARTH GROUND TERMINAL BLOCK AND EARTH GROUND SHALL BE LESS THAN 1 OHM.
Bulletin 166 Rev. A (12/20/07)
Page 7 of 8
4/12/2013 5:14:44 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
MODULE INSTALLATION: Align cutout with polarizing key for correct installation of module as
shown below. In addition, the "FIELD" side of the module must be on the same side as the "FIELD" wording
on the circuit boards for PD230 and PD1230.
"FIELD" ON
SAME SIDE
MODULE
PM305/324 MODULE
POLARIZING CUTOUT
CONNECTOR
POLARIZING KEY
DO NOT REMOVE
PM305/324 MODULE
POLARIZING CUTOUT
CONNECTOR
POLARIZING KEY
DO NOT REMOVE
"FIELD" ON
SAME SIDE
PD230 CIRCUIT BOARD
PD1230 CIRCUIT BOARD
MODULE TESTING: Modules can only be tested in the PD1230. Insert module into test connector and
observe the LEDs. LEDs #1 to #3 (F1 - F3) indicate good circuits. LED #4 indicates a good battery. If LED
#4 does not indicate, replace the standard 9V battery and continue the test. The (3) module circuits are
independent, therefore if (1) circuit fails the other (2) will continue to protect wiring. However, If the failed
circuit is protecting wiring, the module must be replaced as soon as possible. See page 2 for Pneumercator
module order numbers.
PM305/324 MODULE
MODULE TEST CONNECTOR
LED #1 (F1)
FOR
CIRCUIT 1
STANDARD
9V BATTERY
Bulletin 166 Rev. A (12/20/07)
4/12/2013 5:14:47 PM, 1:1, © COPYRIGHT 2013 PNEUMERCATOR COMPANY, INC.
LED #2 (F2)
FOR
CIRCUIT 2
LED #3 (F3)
FOR
CIRCUIT 3
LED #4
FOR BATTERY
PD1230 CIRCUIT BOARD
Page 8 of 8
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