Air Purge
Spray & Pour Gun
AP-3
For use with non-flammable Foam and
Polyurea
For professional use only
Not for use in explosive atmospheres
Service Manual
Ref. # MN-04030
Revision 1.4
November 21, 2018
Subscribe to our channel,
Polyurethane Machinery
Corporation PMC, for
video instructions.
Polyurethane Machinery Corp.
Corporate: 1 Komo Drive, Lakewood, NJ 08701
Manufacturing: 2 Komo Drive, Lakewood, NJ 08701
Phone: 732-415-4400
Fax: 732-364-4025
URL: http://www.polymacusa.com
Before installing the AP-3 Gun and start-up, carefully read all the
technical and safety documentation included in this manual. Pay
special attention to the information in order to know and understand
the operation and the conditions of use of the AP-3 Gun. All of the
information is aimed at improving user safety and avoiding possible
breakdowns from the incorrect use of the AP-3 Gun.
Table of Contents
WARRANTY ........................................................................................................................................ 1
SAFETY AND HANDLING ................................................................................................................... 3
CHARACTERISTICS ........................................................................................................................... 5
TECHNICAL SPECIFICATIONS .......................................................................................................... 5
GENERAL DESCRIPTION .................................................................................................................. 6
INSTALLATION AND START UP ........................................................................................................ 7
SHUTDOWN PROCEDURES ............................................................................................................. 8
LOSS OF AIR PRESSURE/EMERGENCY SHUT-OFF ....................................................................... 8
MAINTENANCE .................................................................................................................................. 9
Gun Block and Mixing Chamber Removal ...................................................................................... 11
Screen Screw and Component Maintenance ................................................................ ................. 13
Air Cylinder Maintenance ............................................................................................................... 15
Cartridge Valve Removal ............................................................................................................... 17
GUN OPERATION ............................................................................................................................ 18
Triggered Off ................................................................................................................................. 18
Triggered On ................................................................................................................................. 19
TROUBLE SHOOTING GUIDE ......................................................................................................... 20
REFERENCE GUIDE ........................................................................................................................ 21
Chamber Kits ................................................................ ................................................................. 21
PCT Kits ................................ ................................................................................................ ........ 22
Chamber/PCT Kits ......................................................................................................................... 25
Soft Chamber Kits .......................................................................................................................... 25
Spare Parts Kit AP2 ................................ ................................................................ ....................... 26
AP2/3-000 Spare Parts Kit (200445) .............................................................................................. 26
AP2/3-00 Spare Parts Kit (200446) ................................................................................................ 27
AP2/3-00X Spare Parts Kit (200447) ............................................................................................. 27
AP2/3-01 Spare Parts Kit (200448) ................................................................................................ 28
AP2/3-01X Spare Parts Kit (200449) ............................................................................................. 28
AP2/3-02 Spare Parts Kit (200450) ................................................................................................ 29
AP2/3-02X Spare Parts Kit (200451) ............................................................................................. 29
AP2/3-03 Spare Parts Kit (200452) ................................................................................................ 30
AP2/3-04 Spare Parts Kit (200453) ................................................................................................ 30
AP2/3-05 Spare Parts Kit (201173) ................................................................................................ 31
AP2/3-05 Package Drill Bits (201174) ............................................................................................ 31
TABLE OF CONTENTS
Air Cylinder Rebuild Kit .................................................................................................................. 32
AP-3 O-Ring Kit ............................................................................................................................. 32
PMC Recommended O-Ring Grease ............................................................................................. 32
Screen Sizes ................................................................................................................................. 32
A & R Screen Screw Assembly Kits ............................................................................................... 33
Recommended Spare Parts ........................................................................................................... 33
Optional Parts ................................ ................................................................................................ 34
Check Valve Assembly ................................ ................................................................ .................. 34
1/4” Unheated Stainless Steel Hose Assy. ..................................................................................... 34
Flush Tanks ................................................................................................................................... 35
PARTS IDENTIFICATION ................................................................................................................. 36
Manual Valve Assembly ................................................................................................................. 36
Coupling Block Assembly .............................................................................................................. 37
Gun Assembly ............................................................................................................................... 38
Gun Block Assembly ...................................................................................................................... 40
Screen Screw Assembly ................................................................................................................ 41
List of Tools ................................................................................................................................... 42
APPENDIX ........................................................................................................................................ 43
Grease Gun Assembly ................................................................................................................... 43
Mixing Chamber Flow Rates ................................................................................................ .......... 44
Chamber/Orifice Comparison Chart ............................................................................................... 44
1
WARRANTY
Polyurethane Machinery Corporation (hereinafter “PMC”) provides this
LIMITED
WARRANTY
(hereinafter “Warranty”) to the original purchaser (hereinafter “Customer”) covering
this equipment and the original PMC manufactured accessories delivered with the equipment
(hereinafter “Product”) against defects in material or workmanship of the Product (hereinafter
“Defect” or “Defective”) for a period of one (1) year from the date of first purchase as shown on
the original PMC invoice (hereinafter “Warranty Period”).
If during the Warranty Period under normal use, the Product is suspected by Customer to be
Defective in material or workmanship, it is Customer’s responsibility to contact PMC and return the
Product to PMC as directed by PMC, freight prepaid. If PMC determines that the Product is
Defective and that such Defect is covered by this Warranty, PMC will credit Customer for the
reasonable freight charges incurred by Customer in returning the Defective Product to PMC, and
PMC (or its authorized agent) will, at PMC’s option, repair or replace the Product, subject to
the following:
Original Invoice:
The original invoice must be kept as proof of the date of first sale and the
Product serial number. The Warranty does not cover any Product if the Original Invoice appears to
have been modified or altered, or when the serial number on the Product appears to have been
altered or defaced.
Product Maintenance:
It is the Customer’s responsibility to maintain the Product properly. See
your maintenance schedule and owner’s manual for details. The Warranty does not cover an
improperly maintained Product.
Non-PMC Components and Accessories:
Non-PMC manufactured components and accessories
that are used in the operation of the Product are not covered by this Warranty. Such components and
accessories shall be subject to the warranty offered to the Customer, if any, by the original
manufacturer of such component or accessory.
Other Warranty Exclusions:
The Warranty does not cover any Product that PMC determines has
been damaged or fails to operate properly due to misuse, negligence, abuse, carelessness,
neglect, or accident. By way of example only, this includes:
•
Normal wear and tear.
•
Improper or unauthorized installation, repair, alteration, adjustment or modification of
the Product.
•
Use of heating devices, pumping equipment, dispensers, or other parts or accessories with
the Product that have not been approved or manufactured by PMC.
•
Failure to follow the operating instructions and recommendations provided by PMC may cause
loss or damage to personnel, equipment, or work area.
•
Fire, flood, “acts of God,” or other contingencies beyond the control of PMC.
WARRANTY
2
THE WARRANTY DESCRIBED HEREIN IS THE EXCLUSIVE REMEDY FOR THE
CUSTOMER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED,
STATUTORY OR OTHERWISE, AND THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ALL OTHER
WARRANTIES ARE HEREBY DISCLAIMED. TO THE FULLEST EXTENT PERMITTED BY
LAW, PMC SHALL NOT BE RESPONSIBLE, WHETHER BASED IN CONTRACT, TORT
(INCLUDING, WITHOUT LIMITATION, NEGLIGENCE), WARRANTY OR ANY OTHER
LEGAL OR EQUITABLE GROUNDS, FOR ANY CONSEQUENTIAL, INDIRECT,
INCIDENTAL, LOST PROFITS, SPECIAL, PUNITIVE OR EXEMPLARY DAMAGES,
WHETHER TO PERSON OR PROPERTY, ARISING FROM OR RELATING TO THE
PRODUCT, EVEN IF PMC HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
LOSSES OR DAMAGES.
Non-Warranty Service by PMC: If PMC determines that the suspected Defect of the Product is not
covered by this Warranty, disposition of the Product will be made pursuant to the terms and
conditions
of PMC’s written estimate on a time and materials bas
is.
Continuing Warranty for Products Repaired or Replaced under Warranty: Following the repair
or replacement of a Product covered by this Warranty, such Product will continue to be subject
to the original Warranty for the remainder of original Warranty Period or for three (3) months from
the repair or replacement date, whichever is longer.
No Rights Implied: Nothing in the sale, lease or rental of any Product by PMC shall be construed
to grant any right, interest or license in or under any patent, trademark, copyright, trade secret or
other proprietary right or material owned by anyone; nor does PMC encourage the infringement
of same.
Exclusive Warranty: This writing is the final, complete, and exclusive expression of the Warranty
covering the Product. Any statements made by PMC, its employees or agents that differ from
the
terms of this Warranty shall have no effect. It is expressly understood that Customer’s
acceptance of
this Warranty, by performance or otherwise, is upon and subject solely to the
terms and conditions hereof, and any additional or different terms and conditions proposed or
expressed by Customer or anyone, whether in writing or otherwise, are null and void unless
specifically agreed to in writing by an Officer of PMC.
3
SAFETY AND HANDLING
This chapter contains important information on the safety, handling and use of your AP-3 Gun.
Before installing the AP-3 Gun and start-up, carefully read all the
technical and safety documentation included in this manual. Pay
special attention to the information in order to know and
understand the operation and the conditions of use of the AP-3
Gun. All of the information is aimed at improving user safety and
avoiding possible breakdowns from the incorrect use of the AP3 Gun.
WARNING!
Presents information to alert of a situation that
might cause serious injuries if the instructions are not
followed.
CAUTION! Presents information that indicates how to avoid damage
to the AP-3 Gun or how to avoid a situation that could cause injuries.
NOTE! Is relevant information of a procedure being carried out.
Careful study of this Manual will enable the operator to know the characteristics of the Gun and
the operating procedures. By following the instructions and recommendations contained, you will
reduce the potential risk of accidents in the installation, use or maintenance of the AP-3 Gun;
you will provide a better opportunity for incident-free operation for a longer time, greater
productivity and the possibility of detecting and resolving problems fast and simply.
Keep this Service Manual for future reference to useful information. If you lose this Manual, ask
for a new copy from your PMC Service Center or go to the company website
(www.polymacusa.com).
The AP-3 Gun has been designed and built for the application of polyurea chemical systems,
polyurethane foam chemical systems and some two-component epoxy systems.
SAFETY AND HANDLING
4
WARNING! The design and configuration of the AP-3 Gun
does not allow its use in potentially explosive atmospheres
or exceeding the pressure and temperature limits described
in the Technical Specifications of this Manual to be
exceeded.
Always use liquids and solvents that are compatible with the AP-3 Gun. If in doubt, consult PMC
Technical Service.
When working with the AP-3 Gun, it is recommended that the operator wear suitable clothing and
elements of personal protection, including, without limitation, gloves, protective goggles,
safety footwear and face masks. Use breathing equipment when working with the Gun in
enclosed spaces or in areas with insufficient ventilation. The introduction and follow-up of safety
measures must not be limited to those described in this Manual. Before beginning to work with
the Gun, a comprehensive analysis must be made of the risks derived from the products to be
dispensed, the type of application and the working environment.
To prevent possible injury caused by incorrect handling of the
materials and solvents used in the process, carefully read the
Material Safety Data Sheet (MSDS) provided by your supplier.
To avoid damage caused by the impact of pressurized fluids, do
not open any connection or perform maintenance work on
components subject to pressure until the pressure has been
completely eliminated.
Use suitable protection when operating, maintaining or being
present in the area where the equipment is functioning. This
includes, but is not limited to, the use of protective goggles,
gloves, shoes and safety clothing and breathing equipment.
The equipment includes components that reach high
temperatures and can cause burns. Hot parts of the equipment
must not be handled or touched until they have cooled
completely.
The equipment sprays high pressure fluids that can lead to fluid
being injected under the skin or eyes. Severe injury could be
incurred. Proper personal protective equipment should be used
in conjunction with training and situational awareness of all
personnel on the job.
5
CHARACTERISTICS
TECHNICAL SPECIFICATIONS
Maximum Working Pressure: _______________________________ 3,500 psi (245 Bar)
Air Pressure: _________________________________________________ 90-125 psi (6.2-8.6 Bar)
Maximum Output (1:1 ratio): ____________________________________ 50 lb/min (22.7 L/min)
Minimum Output (1:1 ratio): ____________________________________ 3.3 lb/min (1.55 L/min)
Opening Force @ 110 psi (8 Bar): ____________________________________ 200 lb (91 kg)
Closing Force @ 110 psi (8 Bar): ________________________________________ 200 lb (91 kg)
Weight (Not including Coupling Block): _____________________________ 2.4 lbs (1.1 kg)
Weight (Including Coupling Block): _________________________________ 3.1 lbs (1.4 kg)
6
GENERAL DESCRIPTION
For better knowledge of the AP-3 Gun, the main components and their description are shown.
For a more precise identification, see the Parts Identification section.
INSTALLATION AND START UP
7
INSTALLATION AND START UP
CAUTION!
When working with the AP-3 Gun or
performing maintenance work, wear suitable
safety protection in accordance with the
recommendations and specifications
provided by the product suppliers.
1. Install Coupling Block to the hose.
2. Ensure the Manual Valves are CLOSED by turning them to
the full clockwise position.
CAUTION!
Excessive force closing or opening
the Manual Valves may result in damage to the
Manual Valves and/or Coupling Block.
3. Set the Gun Lock to the LOCKED position.
4. Ensure Check Valve Assemblies are properly installed in the
Gun Block.
5. Connect the Coupling Block to the Gun Block using the Nut
Driver provided (Pg. 42). Tighten Coupling Block until there
is a hand tight seal.
6. Connect the air supply with 90 to 125 psi (6.2 to 8.6 bar) to the gun.
NOTE!
The material delivery hoses are color coded Red and Blue. The Red corresponds to the Isocyanate (A) and
the Blue to the Polyol (R). To avoid connection errors, the (A) and (R) hoses have connections with different sizes
to avoid incorrect connections. [
Set the Gun Lock to the OPEN position.]
7. Pull the Trigger several times to check for correct
movement of the Mixing Chamber and PCT.
8. Ensure the Proportioner and supply system are in
the ready position and the material pressures and
temperatures are set as recommended by the
chemical supplier (see Machine Service Manual).
9. OPEN each Manual Valve by turning three (3) full
turns counter clockwise.
10. Perform a test spray.
8
SHUTDOWN PROCEDURES
1.
CLOSE the Manual Valves by turning them to the full
clockwise position.
CAUTION!
Excessive force closing or
opening Manual Valves may result in damage
to the Manual Valves and/or Coupling Block.
2. Using the supplied Grease Gun (Pg. 42), lubricate the
Mixing Chamber through the Grease Fitting until a
fine mist of grease is sprayed from the gun (Pg. 43 for
Grease Gun Assembly Instructions). This action will
help prevent Isocyanate from crystallizing on the mixing
chamber which may cause damage to the internal parts.
NOTE! The injection of grease supplied with the
Gun at the end of the day will minimize
maintenance time and can eliminate the need to
remove the Mixing Chamber each day to clean it.
Use of grease with high moisture content will
not achieve the desired results. PMC Grease is
recommended. Use of incorrect grease will
cause blockage in the mixing chamber.
3. Disconnect the air supply.
LOSS OF AIR PRESSURE/EMERGENCY SHUT-OFF
1. SHUT OFF air supply to gun.
2. Using the palm of your hand, push in on the Gun Lock and rotate clockwise to set it to
the LOCKED position.
3. CLOSE each Manual Valve.
CAUTION!
Excessive force closing or opening Manual Valves may result in
damage to the Manual Valves and/or Coupling Block. Emergency shut off
if trigger sticks – disconnect air line.
MAINTENANCE
9
MAINTENANCE
To obtain maximum performance from your AP-3 Gun, it is necessary to periodically perform
certain maintenance operations.
WARNING! Before proceeding with any maintenance work on
the AP-3 Gun, trigger the gun to remove internal material
pressure, ensure the Manual Valves are CLOSED, ensure the
Gun Lock is in the LOCKED position, and SHUT
OFF/DISCONNECT the air supply. It is recommended to
remove the Gun from the Coupling Block.
MAINTENANCE
10
To prevent possible injury caused by incorrect handling of the
materials and solvents used in the process, carefully read the
Material Safety Data Sheet (MSDS) provided by your supplier.
To avoid damage caused by the impact of pressurized fluids,
do not open any connection or perform maintenance work on
components subject to pressure until the pressure has been
completely eliminated.
Use suitable protection when operating, maintaining or being
present in the area where the equipment is functioning. This
includes, but is not limited to, the use of protective goggles,
gloves, shoes and safety clothing and breathing equipment.
The equipment includes components that reach high
temperatures and can cause burns. Hot parts of the equipment
must not be handled or touched until they have cooled
completely.
The equipment sprays high pressure fluids that can lead to
fluid being injected under the skin or eyes. Severe injury could
be incurred. Proper personal protective equipment should be
used in conjunction with training and situational awareness of
all personnel on the job.
MAINTENANCE
11
Gun Block and Mixing Chamber Removal
1. CLOSE the Manual Valves by turning them to the full
clockwise position.
CAUTION!
Excessive force opening or closing
Manual Valves may result in damage to the
Manual Valves and/or Coupling Block.
2. Point the gun over a waste container and pull the Trigger to
relieve pressure.
3. Using the Nut Driver provided (Pg. 42), remove the
Coupling Block from the Gun Block.
4. Flush the Gun Block to remove any residue. Use the
recommended Flush Tank (Pg. 35)
5. Shut off air to the gun.
MAINTENANCE
12
6. .Using the Wrench provided (Pg. 42) or a ½”
wrench, loosen or remove both Screen Screws to
facilitate easy removal of the Mixing Chamber, as
shown below.
7. Loosen the PCT, but do not remove.
8. Using the Nut Driver (Pg. 42) provided, remove the
gun block screws mounting screws. (see page 6,
item O)
9. Disconnect the Gun Block from the Cylinder.
10. Remove the Mixing Chamber and PCT from the Gun
Block.
11. Clean or replace the Mixing Chamber as required.
12. When reassembling in reverse order, it is
recommended to screw the PCT onto the Mixing
Chamber first, then insert the Mixing Chamber
into the front of the Gun Block. This helps to
reduce wear on the PCT O-ring.
NOTE! A small amount of PMC grease applied
to the Mixing Chamber and Side Seals upon
assembly is recommended.
CAUTION!
Use wooden or plastic tools
or a brass brush for cleaning. Do not use
metal or abrasive tools that can scratch
or damage the contact surfaces.
MAINTENANCE
13
Screen Screw and Component Maintenance
CAUTION!
To avoid possible contamination by the residual chemical
inside the Gun do not interchange the Isocyanate (A) parts with the
Polyol (R) parts. The Isocyanate (A) side is identified with an (A) on the
Screen Screw Head and the Polyol (R) side is marked with an (R) on the
Screen Screw Head. The Gun Block is also marked with (A) and (R)
designation.
1. CLOSE the Manual Valves by turning them to the full clockwise position.
CAUTION!
Excessive force opening or closing Manual Valves may
result in damage to the Manual Valves and/or Coupling Block.
2. Point the gun over a waste container and pull the Trigger to relieve pressure.
3. Using the Nut Driver provided (Pg. 35), remove the Coupling Block from the Gun Block.
4. Flush the gun block
to remove any residue. Use the recommended Flush Tank (Pg. 35)
5.
SHUT OFF
air supply to the gun.
6.
Set the Gun Lock to the LOCKED position.
MAINTENANCE
14
7.
Use the Wrench provided (Pg. 42) or a ½” wrench to remove the Screen Screw.
8.
To clean or replace the Screens, remove the larger O-Ring and Back Up Ring.
9. Remove the Side Seal and Spring from the Screen Screw. Inspect all components and O-
rings. Clean or replace as required.
10.
Inspect for damage and apply PMC lubrication to all O-rings and threads and reassemble in
reverse order
.
11.
The gun is now ready for service
.
NOTE! When replacing O-rings, replace ALL O-rings included in the
appropriate Kit.
MAINTENANCE
15
Air Cylinder Maintenance
1. CLOSE the Manual Valves by turning them to the full clockwise
position.
CAUTION!
Excessive force opening or closing
Manual Valves may result in damage to the
Manual Valves and/or Coupling Block.
2. Point the gun over a waste container and pull the Trigger to
relieve pressure.
3. DISCONNECT air supply to gun.
4. Set the Gun Lock to the LOCKED position.
5. Flush the gun block to remove any residue. Use the
recommended Flush Tank (Pg. 35)
6. Loosen the Screen Screws using the Wrench provided
(Pg. 42) a ½” wrench.
7. Disconnect Coupling Block from Gun Block using the Nut
Driver provided (Pg. 42).
MAINTENANCE
16
8. Using the Nut Driver provided, remove
the gun block mounting screws and
disconnect the Gun Block.
9. Using an 11/16” Wrench, remove the
End Cap.
10. Push on the front of the Piston to
remove the Piston from the rear of the
Air Cylinder.
11. Inspect the O-rings on the Piston and
Shaft and replace as required.
12. Inspect the O-ring on the End Cap
and replace as required.
NOTE! When replacing O-rings,
replace ALL O-rings included in the
Rebuild Kit.
13. Coat the inside of the Cylinder and all O-rings with PMC grease to facilitate reassembly.
14. Reassemble the Air Cylinder in reverse order.
CAUTION!
Use wooden or plastic tools or a brass brush for cleaning.
Do not use metal or abrasive tools that can scratch the contact
surfaces.
MAINTENANCE
17
Cartridge Valve Removal
1. Remove the trigger from the handle.
2. Remove Push On Cap.
3. Remove the Split Ring from in front of the Cartridge Valve.
4. Eject the Cartridge Valve by pushing it out through the hole indicated by the arrow above.
18
GUN OPERATION
Triggered Off
1. Compressed dry air enters through the rear or bottom of the Gun Handle.
2. The air is directed through the cartridge valve and into the Rear of the Piston in the Air
Cylinder, moving the Piston (and Mixing Chamber) forward to the CLOSED position.
3. In the CLOSED position, the orifices in the Mixing Chamber are NOT aligned with the Side
Seal ports. The orifices in the Mixing Chamber are exposed to the air/grease chamber in the
Gun Block.
4. Purge air passes through the Spool Valve and the Check Valve, and into the Air Cylinder and
Gun Block.
5. Purge air and residual grease enter the Mixing Chamber and pass through the Mixing
Chamber and PCT, expelling mixed material out of the chamber area in the process.
6. Purge air is also expelled from the PCT in a circular trajectory to keep the tip clean.
Compressed
Shop Air
90 – 120 PSI
(6.2 – 8.3 Bar)
GUN OPERATION
19
Triggered On
1. Compressed dry air is directed through the cartridge valve and into the front, filling the cavity
and pushing the Piston and Chamber backwards.
2. The orifices in the Chamber are now aligned with the Side Seals and exposed to high pressure
chemical.
3. High pressure chemical enters the chamber from the opposing orifices. The high pressure
chemicals mix by impingement, and the mixture then travels down the chamber and out the
PCT.
NOTE! While the trigger is pulled, the purge air is shutoff during spraying and
the PCT will be retracted to the point of being flush with the front surface of
the Gun Block.
Compressed
Shop Air
90 – 120 PSI
(6.2 – 8.3 Bar)
20
TROUBLE SHOOTING GUIDE
PROBLEM
POSSIBLE CAUSE
SOLUTION
PCT not flush with
Gun Block when Gun
is triggered
Insufficient air pressure (minimum 90 psi, 6.2 bar)
Ensure 90 psi (6.2 Bar)
Failed cartridge valve
Replace, see page17
Air Passages plugged
Clean, See page 18-19
Material does not
spray when Gun is
triggered
Lock is in “Locked” position
Unlock gun
Air supply is not on
Turn on air supply
Manual Valve CLOSED
OPEN, see page 7
Mixing Chamber Inlet Orifices plugged
Clean, see page 11
Side Seal Orifices plugged
Clean, see page 13
Check Valve plugged
Replace
Mixing Chamber
moves slowly
Failed Cartridge Valve
Replace, see page 38
Insufficient Gun air pressure (minimum 90 psi, 6.2
Bar)
Ensure 90 psi (6.2 Bar) of air
pressure
Piston Assembly requires service
Rebuild, see page 15
Air Passages plugged
Clean, see page 18-19
Mixing Chamber
moves slowly, then
normally
Reacted material around Side Seals
Inspect Side Seals, Mixing
Chamber and clean, see
pages 11, 13
Pattern deformation
Incorrect chemical temperature
See Proportioner Manual
Mixing Chamber Nozzle and/or PCT dirty
Inspect and clean
Material spray
pressure imbalance
Mixing Chamber Inlet Orifices plugged
Clean
Side Seal Orifices plugged
Clean, see page 13
Dirty screens
Replace
Material temperatures not as recommended by
material supplier
Adjust, see Proportioner
Operating Manual
Iso and/or Resin in
Gun Air Passages
Side Seal damaged
Replace, see page 13
Mixing Chamber damaged
Replace, see page 11
Side Seal/ Screen Screw O-rings damaged
Replace, see page 13
Material mist from
Mixing Chamber or
PCT
Side Seal damaged
Replace, see page 13
Mixing Chamber damaged
Replace, see page 11
Side Seal/Screen Screw O-rings damaged
Replace, see page 13
Excessive
overspray
Material temperatures and/or spray pressures not as
recommended by material supplier
Adjust, see Proportioner
Operating Manual
Buildup of material
on PCT
Plugged air passages in PCT and Gun Block
Clean, see page 11
Air leakage from
Handle
Air Cylinder O-rings damaged
Replace, see page 38
Cartridge Valve Damaged
Replace, see page 17
21
REFERENCE GUIDE
Chamber Kits
KIT
NUMBER
PART
NUMBER
QTY
DESCRIPTION
(INCH)
FOR USE WITH
ILLUSTRATION
GU-814-000
200476
1
#63 DRILL
(.0370)
MIXING
NOZZLE
GU-03031
1
#70 DRILL
(.0280)
MIXING
CHAMBER
PORT
RM-814-000
1
CHAMBER #000 - -
GU-814-00
200477
1
1.25mm DRILL
(.0492)
MIXING
NOZZLE
GU-03027
1
#69 DRILL
(.0292)
MIXING
CHAMBER
PORT
RM-814-00
1
CHAMBER #00 - -
GU-814-00X
200478
1
1.35mm DRILL
(.0531)
MIXING
NOZZLE
GU-03032
1
#61 DRILL
(.0390)
MIXING
CHAMBER
PORT
RM-814-00X
1
CHAMBER
#00X
-
-
GU-814-01
200479
1
1.45mm DRILL
(.0571)
MIXING
NOZZLE
GU-03021
1
#59 DRILL
(.0410)
MIXING
CHAMBER
PORT
RM-814-01
1
CHAMBER #01 - -
GU-814-01X
GU-03053
1
#52 DRILL
(.0635)
MIXING
NOZZLE
GU-03052
1
#57 DRILL
(.0430)
MIXING
CHAMBER
PORT
RM-814-01X
1
CHAMBER #01X
-
-
GU-814-02
GU-03024
1
#51 DRILL
(.0676)
MIXING
NOZZLE
GU-03023
1
#56 DRILL
(.0465)
MIXING
CHAMBER
PORT
RM-814-02
1
CHAMBER #02 - -
GU-814-02X
200480
1
2mm DRILL
(.0787)
MIXING
NOZZLE
GU-03050
1
#55 DRILL
(.0520)
MIXING
CHAMBER
PORT
RM-814-02X
1
CHAMBER #02X
-
-
REFERENCE GUIDE
22
Chamber Kits (Continued)
KIT
NUMBER
PART
NUMBER
QTY
DESCRIPTION
(INCH)
FOR USE WITH
ILLUSTRATION
GU-814-03
GU-03028
1
#44 DRILL
(.0860)
MIXING
NOZZLE
GU-03035
1
#54 DRILL
(.055)
MIXING
CHAMBER
PORT
RM-814-03
1
CHAMBER #03 - -
GU-814-04
200481
1
2.4mm DRILL
(.0945)
MIXING
NOZZLE
GU-03054
1
#50 DRILL
(.0700)
MIXING
CHAMBER
PORT
RM-814-04
1
CHAMBER #04 - -
200920
GU-03028
1
#44 Drill
(.0860)
MIXING
NOZZLE
201120
1
#33 DRILL
(0.1130)
MIXING
CHAMBER
PORT
RM-814-05
1
CHAMBER #05 -
PCT Kits
KIT NUMBER
PART
NUMBER
QTY
DESCRIPTION
FOR USE
WITH
ILLUSTRATION
GU-815-000
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
2000476
1
#63 DRILL
(.0370)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-000
1
PATTERN
CONTROL TIP
000
-
GU-815-00
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
200477
1
1.25mm DRILL
(.0492)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-00
1
PATTERN
CONTROL TIP
00
-
REFERENCE GUIDE
23
PCT Kits (Continued)
KIT NUMBER
PART
NUMBER
QTY
DESCRIPTION
FOR USE
WITH
ILLUSTRATION
GU-815-00X
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
200478
1
1.35mm DRILL
(.0531)
PCT PURGE
AND NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-00X
1
PATTERN
CONTROL TIP
00.X
-
GU-815-01
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
200479
1
1.45mm DRILL
(.0571)
PCT PURGE &
NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-01
1
PATTERN
CONTROL TIP
01
-
GU-815-01X
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
GU-03053
1
#52 DRILL
(.0635)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-01X
1
PATTERN
CONTROL TIP
01X
-
GU-815-02
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
GU-03024
1
#51 DRILL
(.0676)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-02
1
PATTERN
CONTROL TIP
02
-
REFERENCE GUIDE
24
PCT Kits (Continued)
KIT
NUMBER
PART
NUMBER
QTY
DESCRIPTION
FOR USE
WITH
ILLUSTRATION
GU-815-02X
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
200480
1
2mm DRILL
(.0787)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-
02X
1
PATTERN
CONTROL TIP
02X
-
GU-815-03
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
GU-03028
1
#44 DRILL
(.0860)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-03
1
PATTERN
CONTROL TIP
03
-
GU-815-04
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
200481
1
2.4mm DRILL
(.0945)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
RM-815-04
1
PATTERN
CONTROL TIP
04
-
200919
GU-03033
1
#65 DRILL
(.0350)
PCT PURGE
PORT
GU-03035
1
#54 DRILL
(.055)
PCT PURGE
PORT
201093
1
2.9mm DRILL
(.114)
PCT NOZZLE
PORT
OR-00042A
2
PCT FLAT TIP
O-RING .016
-
200918
1
PATTERN
CONTROL TIP
05
-
REFERENCE GUIDE
25
Soft Chamber Kits
PART NUMBER
QTY
DESCRIPTION
GU-814-S00
1
CHAMBER SOFT 00
GU-814-S000
1
CHAMBER SOFT 000
GU-814-S0000
1
CHAMBER SOFT 0000
GU-814-S01
1
CHAMBER SOFT 01
GU-814-S02
1
CHAMBER SOFT 02
GU-814-S03
1
CHAMBER SOFT 03
GU-814-S04
1
CHAMBER SOFT 04
*FOR USE WITH PLASTIC SIDE SEALS (GU-817-90D)
NOT COMPATIBLE WITH STANDARD SIDE SEALS
Chamber/PCT Kits
KIT NUMBER
PART NUMBER
QTY
DESCRIPTION
KT-814-000
GU-814-000
1
CHAMBER 000 W/ DRILLS
GU-815-000
1
PCT 000 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-00
GU-814-00
1
CHAMBER 00 W/ DRILLS
GU-815-00
1
PCT 00 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-00X
GU-814-00X
1
CHAMBER 00X W/ DRILLS
GU-815-00X
1
PCT 00X W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-01
GU-814-01
1
CHAMBER 01 W/ DRILLS
GU-815-01
1
PCT 01 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-01X
GU-814-01X
1
CHAMBER 01X W/ DRILLS
GU-815-01X
1
PCT 01X RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-02
GU-814-02
1
CHAMBER 02 W/ DRILLS
GU-815-02
1
PCT 02 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-02X
GU-814-02X
1
CHAMBER 02X W/ DRILLS
GU-815-02X
1
PCT 02X RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-03
GU-814-03
1
CHAMBER 03 W/ DRILLS
GU-815-03
1
PCT 03 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
KT-814-04
GU-814-04
1
CHAMBER 04 W/ DRILLS
GU-815-04
1
PCT 04 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
201119
200920
1
CHAMBER 05 W/ DRILLS
200918
1
PCT 05 RND W/ DRILLS
OR-00042A
1
PCT FLAT TIP O-RING .016
REFERENCE GUIDE
26
Spare Parts Kits AP2/
PART NUMBER
DESCRIPTION
REFERENCE PAGE
200445
AP2/3-000 SPARE PARTS KIT
26
200446
AP2/3-00 SPARE PARTS KIT
27
200447
AP2/3-00X SPARE PARTS KIT
27
200448
AP2/3-01 SPARE PARTS KIT
28
200449
AP2/3-01X SPARE PARTS KIT
28
200450
AP2/3-02 SPARE PARTS KIT
29
200451
AP2/3-02X SPARE PARTS KIT
29
200452
AP2/3-03 SPARE PARTS KIT
30
200453
AP2/3-04 SPARE PARTS KIT
30
201173
AP2/3-05 SPARE PARTS KIT
31
201174
AP-2/3-05 PACKAGE DRILL BITS
31
AP2/3-000 Spare Parts Kit (200445)
PART NUMBER
QTY
DESCRIPTION
KT-814-000
1
CHAMBER/PCT ROUND 000 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
O-RING #013 80D AFLAS
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
2
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200592
1
AP2/3-000 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
REFERENCE GUIDE
27
AP2/3-00 Spare Parts Kit (200446)
PART NUMBER
QTY
DESCRIPTION
KT-814-00
1
CHAMBER/PCT ROUND 00 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
O-RING #013 80D AFLAS
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200593
1
AP2/3-00 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
AP2/3-00X Spare Parts Kit (200447)
PART NUMBER
QTY
DESCRIPTION
KT-814-00X
1
CHAMBER/PCT ROUND 00X W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200598
1
AP2/3-00X PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
REFERENCE GUIDE
28
AP2/3-01 Spare Parts Kit (200448)
PART NUMBER
QTY
DESCRIPTION
KT-814-01
1
CHAMBER/PCT ROUND 01 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
KT-830
1
AP2/3-01 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
AP2/3-01X Spare Parts Kit (200449)
PART NUMBER
QTY
DESCRIPTION
KT-814-01X
1
CHAMBER/PCT ROUND 01X W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200596
1
AP2/3-01X PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
REFERENCE GUIDE
29
AP2/3-02 Spare Parts Kit (200450)
PART NUMBER
QTY
DESCRIPTION
KT-814-02
1
CHAMBER/PCT ROUND 02 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
KT-829
1
AP2/3-02 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
AP2/3-02X Spare Parts Kit (200451)
PART NUMBER
QTY
DESCRIPTION
KT-814-02X
1
CHAMBER/PCT ROUND 02X W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-90
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200597
1
AP2/3-02X PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
REFERENCE GUIDE
30
AP2/3-03 Spare Parts Kit (200452)
PART NUMBER
QTY
DESCRIPTION
KT-814-03
1
CHAMBER/PCT ROUND 03 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-180
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200594
1
AP2/3-03 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
AP2/3-04 Spare Parts Kit (200453)
PART NUMBER
QTY
DESCRIPTION
KT-814-04
1
CHAMBER/PCT ROUND 04 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-180
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
200595
1
AP2/3-04 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
REFERENCE GUIDE
31
AP2/3-05 Spare Parts Kit (201173)
PART NUMBER
QTY
DESCRIPTION
201164
1
CHAMBER/PCT ROUND 05 W/DRILLS
GU-020
1
MANUAL VALVE ASSY.
GU-04007
2
SCREEN SCREW SEAL
GU-818-80
4
FILTER SCREEN; 80 MESH
OR-801A
2
BACK UP RING; #013
OR-00043B
10
O-RING; #10 AFLAS
SP-04005
2
SPRING; SIDE SEAL
GU-817-180
2
SIDE SEAL
OR-00042A
4
O-RING; #16
KT-850
1
CHECK VALVE KIT
KT-020
1
MANUAL VALVE SOFTWARE KIT
GP-LUBEGREASE
1
GREASE; TUBE
GP-00101
1
PIN VICE
201174
1
AP2/3-05 PKG DRILL BITS
200459
2
O-RING; #018
OR-804
3
O-RING 2MMX4MM BUNA
OR-800
2
#013 BACK UP RING
OR-00026A
2
O-RING #129 VITON
OR-805
8
O-RING #108 VITON
AP2/3-05 Package Drill Bits (201174)
PART NUMBER
QTY
DESCRIPTION
GU-03028
1
#44 DRILL (.0860)
201120
1
#33 DRILL (.1130)
GU-03033
1
#65 DRILL (.0350)
GU-03035
1
#54 DRILL (.055)
201093
1
DRILL BIT, 2.9MM, .114
REFERENCE GUIDE
32
Air Cylinder Rebuild Kit
(KT-801)
PART NUMBER
QTY
DESCRIPTION
OR-00026A
2
O-RING #129 VITON
OR-00043B
2
O-RING #010 80D AFLAS
OR-804
3
O-RING 2mmx4mm BUNA
OR-00037B
2
QUAD RING #011 VITON
OR-00042A
1
#016 O-RING
GU-829
1
A/P CHECK VALVE
GU-830
1
AIR CYLINDER BUSHING
200459
1
#018 O-RING
AP-3 O-Ring Kit
(201118)
PART NUMBER
QTY
DESCRIPTION
OR-800
2
#013 BACK UP RING
OR-801A
2
O-RING #013 80D AFLAS
OR-804
3
O-RING 2MMX4MM BUNA
OR-00026A
2
O-RING #129 VITON
OR-00043B
4
O-RING -010 80D AFLAS
OR-00042A
1
#016 O-RING
200459
1
#018 O-RING
PMC Recommended O-Ring Grease
PART NUMBER
QTY
DESCRIPTION
GP-LUBEGREASE
1
LUBRIPLATE GREASE
TL-04003
1
GREASE TUBE FOR USE W/ GREASE GUN
Screen Sizes
PART NUMBER
QTY
DESCRIPTION
GU-818-80
1
FILTER SCREEN, 80 MESH (STANDARD)
GU-818-60
1
FILTER SCREEN, 60 MESH
GU-818-40
1
FILTER SCREEN, 40 MESH
KT-818-80
1
FILTER SCREEN, 80 MESH (PKG 10)
KT-818-60
1
FILTER SCREEN, 60 MESH (PKG 10)
KT-818-40
1
FILTER SCREEN, 40 MESH (PKG 10)
REFERENCE GUIDE
33
A & R Screen Screw Assembly Kits
KIT NUMBER
PART NUMBER
QTY
DESCRIPTION
KT-819-R
GU-819-R
1
R SCREEN SCREW
GU-04007
1
SCREEN SCREW SEAL
OR-800
1
#013 BACK UP RING
OR-801A
1
O-RING #013 80D AFLAS
KT-819-A
GU-819-A
1
A SCREEN SCREW
GU-04007
1
SCREEN SCREW SEAL
OR-800
1
#013 BACK UP RING
OR-801A
1
O-RING #013 80D AFLAS
Recommended Spare Parts
PART NUMBER
QTY
DESCRIPTION
PAGE
KT-801
1
AIR CYLINDER REBUILD KIT
32
KT-817-90
1
SIDE SEAL KIT
-
GU-818-40
4
FILTER SCREEN 40 MESH
32
GU-818-60
4
FILTER SCREEN 60 MESH
32
GU-818-80
4
FILTER SCREEN 80 MESH (STANDARD)
32
GU-04007
2
SCREEN SCREW SEAL
13
OR-00043B
8
O-RING #010 80D AFLAS
13
OR-801A
8
O-RING #013 80D AFLAS
13
SP-04005
2
SPRING; SIDE SEAL
13
GU-020
1
MANUAL VALVE ASSEMBLY
36
KT-850
2
CHECK VALVE ASSEMBLY
34
OR-00042A
2
#016 O-RING
32
GU-829
1
A/P CHECK VALVE
34
TL-04003
1
GREASE TUBE
43
OR-800
8
#013 BACK UP RING
13
201118
1
AP-3 O-RING KIT
32
REFERENCE GUIDE
34
Optional Parts
PART NUMBER
QTY
DESCRIPTION
GU-815-50-509
1
BLASTER TIP .059
GU-815-50
1
BLASTER TIP 3.5
GU-815-51
1
POUR TIP
GU-815-53
1
POUR NOZZLE
GU-815-52
1
PCT FLAT TIP RETAINER ASSEMBLY
* GU-815-52-1
1
PCT FLAT TIP BODY
* GU-815-52-2
1
PCT FLAT TIP GASKET
* GU-815-52-3
1
PCT FLAT TIP RETAINER
* OR-00042A
1
#016 O-RING
GU-817-90D
1
SIDE SEAL; DELRIN
*DENOTES PARTS IN THE GU-815-52
NOTE: SPRAY TIP NOT INCLUDED WITH PART NUMBER GU-815-52
Check Valve Assembly
(KT-850)
PART NUMBER
QTY
DESCRIPTION
GU-851
4
CHECK VALVE SEAT
GU-852
2
CHECK VALVE SPRING
GU-853
2
¼” CHECK VALVE BALL
Manual Valve Software Kit
(KT-020)
PART NUMBER
QTY
DESCRIPTION
GU-LOCTITE
1
LOCTITE #242
GU-015
4
O-RING #007 AFLAS
GU-016
4
#007 VITON CURVED BACKUP RING
1/4” Unheated Stainless Steel Hose Assy.
PART NUMBER
DESCRIPTION
MA-41
HOSE PACKAGE KIT, UNHEATED
MA-41A
REPLACEMENT HOSE, “A” SIDE
MA-41R
REPLACEMENT HOSE, “R” SIDE
REFERENCE GUIDE
35
Flush Tanks
Optional 2.5 Gallon Flush Tank (200426, 200427) and 1QT Mini Flush Tank (200216, 200217)
shown.
2.5 Gallon Flush Tank 1 QT Mini Flush Tank
FLUSH TANKS
2.5 Gallon Flush Tank
1 QT Mini Flush Tank
200426 – Solvent Flush Kit, 2.5 Gal, AP
200216 – Solvent Flush Kit, Quart, AP
200427 – Solvent Flush Kit, 2.5 Gal, F-AP
200217 – Solvent Flush Kit, Quart, F-AP
PARTS IDENTIFICATION
36
PARTS IDENTIFICATION
Manual Valve Assembly
(GU-020)
NOTE: The orientation of the back-up ring is
important. The concave face must point towards the
O-Ring.
MANUAL VALVE ASSEMBLY (GU-020)
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
GU-022
MANUAL VALVE HOUSING
2
1
GU-021
MANUAL VALVE STEM
3
1
GU-023
MANUAL VALVE SEAT
4
1
OR-016
007 VITON CURVED
BACKUP RING
5
1
OR-015
#007 AFLAS O-RING
PARTS IDENTIFICATION
37
Coupling Block Assembly
(GU-04001)
COUPLING BLOCK ASSEMBLY (GU-04001)
ITEM
QTY
PART NUMBER
DESCRIPTION
1 1 GU-04001-01
COUPLING BLOCK BODY
2 2 TN-04192
1/8 NPT PIPE PLUG
3 2 GU-020
MANUAL VALVE ASSY
4 1 RA-00005A
1/8 NPT X #5 JIC SWIVEL
5 1 RA-00006A
1/8 NPT X #6 JIC SWIVEL
6 1 TN-04193
COUPLING BLOCK MOUNTING SCREW
PARTS IDENTIFICATION
38
Gun Assembly
(200631)
PARTS IDENTIFICATION
39
GUN ASSEMBLY
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
200459
O-RING, VITON, -018
2
1
200507
PIPE PLUG, 1/16, NPT , STEEL
3
1
200634
VALVE, CARTRIDGE, 4-WAY
4
1
200637
HANDLE, AP-3
5
1
200638
PISTON, AP-3
6
1
201092
CYLINDER, PINNED, AP-3
7
2
201109
10-24 X 1-3/4 HEX MACH SCREW, STEEL, ZINC
8
2
201110
STEP AP203
9
1
201111
RETAINING RING, INT, 1/2 ID
10
1
201124
CAP, PUSH-ON, 7/64 OD, EPDM
11
1
201139
TRIGGER, AP-3 W/STUD
12
1
201562
AIR CYLINDER BUSHING
13
1
GU-803
CYLINDER END CAP
14
1
GU-804
LOCK KNOB
15
1
GU-806
SPRING
16
1
GU-807
TWO POSITION STOP
17
1
GU-829
A/P CHECK VALVE
18
1
GU-831
STEP AP203
19
2
OR-00026A
O-RING #129 VITON
20
2
OR-00043B
O-RING #010 80D AFLAS
21
3
OR-804
O-RING; 2MMX4MM BUNA
22
1
TN-04186
GREASE FITTING
23
1
TN-04187
SHCS 10-32 x 3/16 PORT PLUG
24
1
TN-04192
1/8 NPT PIPE PLUG
PARTS IDENTIFICATION
40
Gun Block Assembly
GUN BLOCK COMPONENTS
ITEM
QTY
PART NUMBER
DESCRIPTION
1 2 201108
SCREW, HEX CAP, 10-32 CUSTOM
2
1
200635
ALUMINUM GUN BLOCK, AP-3
200636
STEEL GUN BLOCK, AP-3
3 2 GU-04007
SCREEN SCREW SEAL
4 2 GU-818-80
FILTER SCREEN, 80 MESH
5 2 GU-817-90
SIDE SEAL
6 2 SP-04005
SPRING; SIDE SEAL
7 2 OR-800
#013 BACK UP RING
8 2 OR-801A
O-RING #013 80D AFLAS
9 2 OR-00043B
O-RING #010 80D AFLAS
10 1 GU-819-R
R-SCREEN SCREW
11 1 GU-819-A
A-SCREEN SCREW
12 2 GU-851
CHECK VALVE SEAT, AP-2/3
13 2 GU-852
CHECK VALVE SPRING, AP-2/3
14 2 GU-853
1/4" CHECK VALVE BALL, AP-2/3
15 1 OR-00042A
#016 O-Ring
PARTS IDENTIFICATION
41
Screen Screw Assembly
SCREEN SCREW COMPONENTS
ITEM
QTY
PART NUMBER
DESCRIPTION
22
1
GU-819-R *
“R” SCREEN SCREW
1
GU-819-A *
“A” SCREEN SCREW
23
1
GU-04007 *
SCREEN SCREW SEAL
24
1
GU-818-40
FILTER SCREEN; 40 MESH
1
GU-818-60
FILTER SCREEN; 60 MESH
1
GU-818-80
FILTER SCREEN 80 MESH (STANDARD)
25
1
OR-801A *
O-RING #013 80D AFLAS
26
1
OR-800 *
#013 BACK UP RING
27
1
OR-00043B
O-RING #010 80D AFLAS
28
1
SP-04005
SPRING; SIDE SEAL
29**
1
GU-817-90
SIDE SEAL
1
GU-817-180
SIDE SEAL (FOR CHAMBERS 03,04,05)
*Included in KT-819-R and KT-819-A (Pg. 33)
**Available in plastic (GU-817-90D) for soft chambers
PARTS IDENTIFICATION
42
List of Tools
LIST OF TOOLS
ITEM
QTY
PART NUMBER
DESCRIPTION
1
1
GU-04019
AIR HOSE
2
1
TL-00002
GREASE GUN
3
1
GU-04021
QUICK DISCONNECT; FEMALE
4
1
GU-04022
QUICK DISCONNECT; MALE
5
1
TL-04003
GREASE TUBE
6
1
TL-09
OPEN END WRENCH
7
1
TL-04001
5/16 SPINTITE; NUT DRIVER
8
1
GP-00101
DOUBLE ENDED PIN VISE
9
1
TL-10
CHECK VALVE REMOVAL TOOL
43
APPENDIX
Grease Gun Assembly
1. Screw the rod (2c) into the top of the
grease gun (2a) so that the final
assembly represents the assembled
grease gun (2, Pg. 41).
2. Unscrew the top of the grease gun
(2a) from the bottom of the grease
gun (2b).
3. Pull the handle (2e) on the bottom of
the grease gun (2b) so that it
resembles the picture.
4. Remove the tape and cap from the
grease tube (5) and insert the
uncapped end of the grease tube (5)
into the bottom of the grease gun
(2b).
5. Remove the foil from the grease
tube (5).
6. Screw the top of the grease gun (2a)
back on to the bottom of the grease
gun (2b).
7. Push down on the latch (2d) to
release the plunger and push
plunger completely back in.
44
Mixing Chamber Flow Rates
Chamber
Lbs/Min
@ 1000 PSI
KG/Min
@ 69 Bar
Lbs/Min
@ 2000 PSI
KG/Min
@ 138 Bar
GU-814-000
4 2 6
3
GU-814-00
7 3 11
5
GU-814-00X
8
3.5
13.5
6
GU-814-01
9 4 16
7
GU-814-01X
10.5
4.5
19
8.5
GU-814-02
12 5 22
10
GU-814-02X
15
7.5
27
12
GU-814-03
18 8 32
14
GU-814-04
25
11
47
21
200920
28
20
50
23
*Flow rates will vary depending on viscosity, hose length and machine efficiency.
Chamber/Orifice Comparison Chart
Competitive Air Purge
PMC Air Purge
Chamber
Number
Orifice Size
Chamber
Number
Orifice Size
000 (AR2020)
0.0200
000
0.0280
00 (AR2929)
0.0290
00
0.0350
NOT AVAILABLE
00X
0.0380
01 (AR4242)
0.0420
01
0.0410
NOT AVAILABLE
01X
0.0440
02 (AR5252)
0.0520
02
0.0520
NOT AVAILABLE
02X
0.0550
03 (AR6060)
0.0600
03
0.0610
04 (AR7070)
0.0700
04
0.0690
05 (AR8686)
0.0860
05
0.0860
Loading...