PMA KS 98, KS98Plus Operating Instruction

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Operating instructions

9499-040-44311

Valid from: 8432

PMA Prozeß- und Maschinen-Automation GmbH

KS 98 and KS98Plus

Symbols used on the device

à EU conformity mark
a Attention, follow the operating instructions!

All rights reserved. No part of this document may be
reproduced or published in any form or by any means without prior written permission
from the copyright owner.

A publication of

û

PMA
Prozeß- und Maschinen-Automation GmbH
P.O.Box 310 229
D-34058 Kassel
Germany

Content

1. Operation ..........................3

2. Important technical data .................3

3. Versions ...........................4

4. Front view ..........................5

5. Mounting ..........................5

6. Electrical connections ..................6

7. Menus ...........................11

8. Maintenance .......................14

9. Scaling and calculation functions ...........15

10. Non-linear functions ...................17

11. Trigonometric functions .................17

12. Logic functions ......................19

13. Signal converters .....................21

14. Time functions ......................23

15. Selection and storage ..................26

16. Limit signalling and limiting ..............28

17. Visualization........................30

18. Communication ......................34

19. KS98+ I/O extension ...................36

20. Cross communication KS 98plus - KS98plus .....43

21. KS 800 and KS 816 connection .............45

22. Description of KS98 CAN bus extension........48

23. Programmer ........................51

24. Controllers .........................54

25. Inputs ............................61

26. Outputs ...........................63

27. Zusatzfunktionen .....................64

28. KS98 I/O extension modules...............66

29. Modular I/O extension modules ............68

30. Function management ..................74

a

Change notice!

The Functionblock SOUT has changed since operating version 7. Eventually you must adjust your engineering when
updating Soft- or Hardware (see Page 27).

1 Operation

1.1

Description

KS 98 is a freely structurable compact automation unit. Each unit contains a function library from which selection, configura­tion, parameter setting and combination of up to 450 function blocks is possible by means of an engineering tool. This per­mits realization of complex mathematical calculations, multi-channel control structures and sequencing in one instrument.
Various pages are displayed by means of an LCD (64x128 dots): input and output for analog and digital signals, bargraphs
and trends. Communication with other instruments and systems is possible via an optional digital interface.

2 Important technical data

2.1

Analog inputs r sections 6 and 25.1

INP 1: universal input, configurable for thermocouples, resistance thermometers, temperature difference, resistance
transducer, DC current and DC voltage
INP 3 (option C): DC current or -50...1300 mV, INP 4 (option C): DC current, INP 5: DC current and
DC voltage, INP 6: resistance transducer and DC current

2.2 Digital inputs

Opto-coupler for 24 V DC, current sink to IEC 1131 type1, logic 0 = -3...5 V, logic 1 = 15...30 V, approx.
5mAdi1 and di2: in all versions, di3...di7: in option B, di4...di12: in option C.

2.3 Outputs r section 26.1

Relay contact rating: 500 VA, 250 V, 2 A at 48...62 Hz
OUT1, OUT2, OUT4, OUT5: relay or logic dependent of version, OUT 3 (option C): current

2.4 Control outputs

Opto-coupler, grounded load with common positive control voltage, power 18...32 V DC ß 100 mA.
do1...do4: in option B, do5 and do6: in option C

2.5 Supply voltage

90...260V AC, 48...62 Hz, power consumption approx. 10 VA (equipped with all possible options)
For detailed technical data, see data sheet KS98 9498 737 32113

KS98+ 9498 737 37933

9499-040-44311 Operation

3 Description

SOFTWARE/ENGINEERING

HARDWARE

Option B

Option C

Standard

INP3
INP4

di8

di9
di10
di11
di12

di3

di4

di5

di6

di7

INP1
INP5
INP6

di1

di2

OUT3
do5
do6

do1
do2
do3
do4
Interface

OUT1
OUT2
OUT4
OUT5

HARDWARE

Standard

Option B

Option C

3 Versions

Order no.

9407-9 - 0 1

Basic unit

Standard

6

with integrated supply voltage

7

KS98+ with CANopen I/O

8

90...250 V AC with 4 relays

3

Power supply and

90...250 V AC with 2 relays + 2 current outputs

5

process outputs

24 V UC with 4 relays

7

24 V UC with 2 relays + 2 current outputs

9

Option B

no option B

0

TTL interface + di3...7 / do1...4

1

RS 422 + di3...7 / do1...4 + real-time clock

2

PROFIBUS-DP + di3...7 / do1...4

3

INTERBUS + di3...7 / do1...4

4

Option C

no option C

0

INP3 / INP 4 / OUT 3 / di8...12 / do5 / do6

1

INP3

*2)

/ INP 4 / OUT 3 / di8...12 / do5 / do6

2

Modular option C basic card

*1)

3

Modular option C basic card with modules

*1)

4

Engineering

single-channel controller (basic unit)

0

Setting

standard setting

0

setting to specification

9

*1)

Combination KS98+ (CANopen I/O) and modular option C is not possible. Either KS98+ or modular option C!

*2)

INP3: With Type = 0...20 mA, the input is designed for -50...1300 mV. For further use of the output of INP3 with this scaling,
an x0 of -50 and an x100 of 1300 must be adjusted.

3.1 I/O modules

- for installation in units with modular option C basic card

Order no.

9407-998-00 1

Position

Separate order

0

Fitted in KS98 socket 1

1

Fitted in KS98 socket 2

2

Fitted in KS98 socket 3

3

Fitted in KS98 socket 4

4

Module type-

Analog inputs

Pt100 / 1000, Ni 100 /1000, resistance, potentio

-

meter

20

Thermocouple, mV, 0/4...20mA

21

-50...1500mV, 0...10V

22

Module type-

Analog outputs

0/2...10V, 0..._10V

30

0/4...20mA, 0..._20mA

31

Module type-

Digital inputs/outputs

Digital I/O (universal)

40

Frequency/counter input

41

Versions 9499-040-44311

I/O modules 4

4 Front view

LED 2 e.g. cooling LED 3 e.g. alarm 1

LED 1 e.g. heating LED 4 e.g. alarm 2

Locking screw

Display e.g. trend

Selector key

PC interface Increment key (z)

Manual/automatic key Decrement key (u)

q

Locking screw: locks the controller module in the housing.

q

LEDs: indicate the statuses of the LED function (r section 27.1).

q

Display: LCD dot matrix with (64x128 dots, back lighting). The relevant display is shown in sections
7 Menus, 17 Visualization, 23 Programmer and 24 Controller.

q

Keys HDIM: The relevant function is described in section 7 Menus.

q

PC interface: PC connection for structuring/wiring/configuring/parameter setting/operating with the engineering tool.

5 Mounting

a

Mount the unit with min. 2 fixing clamps
(diagonally at top and bottom).

a

Protection type IP65:

Use 4 fixing clamps. Insert the controller module firmly and block it using the locking screw.

9499-040-44311 Front view

5 I/O modules

2

1

96 96

92

+0,8

92

?24

+0,8

1...16

min. 0°C

60°C

max.

max.

95% rel.

96

96

160

l

Wire-hook switch S: Its switching status is signalled by function STATUS

and can be used in the engineering. After delivery, the switch is open.

For closing, release the locking screw, withdraw the controller module from the

housing, close the Wire-hook switch. Insert the unit and lock it with the

screw.

Wire-hook switch DP: The bus termination resistor can be activated by 2

S.I.L.

switches (DP) in KS98. Both S.I.L. switches must always be open or closed

(terminating resistor active).

Wire-hook switch CAN: for bus terminating resistor r see page36

a

Ensure tightness!

l

Caution! The instrument contains electrostatically sensitive components.

6 Electrical connections

6.1

Safety hints

a

Following the enclosed safety hints 9499 047 07101 is indispensable! The instrument insulation meets

standard EN 61 010-1 (VDE 0411-1) with contamination degree 2, overvoltage category III, operating

voltage range 300 V and protection class I.

a

With horizontal installation, the following rule is applicable additionally: with the instrument module

withdrawn, a facility which prevents conducting parts from dropping into the open housing must be

provided.

a

If the unit is switched to off-line, the outputs keep their status from the time of switch-over!!!

6.2 Electromagnetic compatibility

European guide line 89/336/EEC. The following European generic standards are met:

Electromagnetic radiation: EN 50081-2 and Electromagnetic immunity: EN 50082-2. The unit is suitable for use in

industrial areas (in residential areas, RF interference may occur). The electromagnetic radiation can be reduced

decisively by installing the unit in a grounded metal switch cabinet.

6.3 Measurement earth (for grounding interferences)

a

If outside interference voltages act on the instrument, functional troubles may be caused

(concerns also high-frequency interferences). For grounding the interference voltages and ensuring the

electromagnetic immunity, a measurement earth must be connected. Terminal A 11 must be connected to

ground potential by means of a short cable (approx. 20 cm, e.g. to switch cabinet ground)! This cable must

be kept separate from mains cables.

6.4 Störschutzbeschaltung

Load current free connections between the ground potentials must be realized so that they are suitable

both for the low-frequency range (safety of persons, etc.) and the high-frequency range (good EMC valu

-

es).

The connections must be made with low impedance. All metal grounds of the components installed in the cabinet Ü

or in the cabinet door * must be screwed directly to the sheet-metal grounding plate to ensure good and durable

contact. In particular, this applies to earthing rails ä, protective earth rail #, mounting

Electrical connections 9499-040-44311

Safety hints 6

CAN

S

DP

plates for switching units > and door earthing strips <.Control

-

lers KS40/50/90 y and KS92/94 x are shown as an example for
earthing. The max. length of connections is 20 cm (see relevant ope

-

rating instructions).

Generally, the yellow/green protective earth is too long to
provide a high-quality ground connection for high-frequency
interferences.

Braided copper cables Ö provide a high frequency conducting,
low-resistance ground connection, especially for connecting cabinet
Ü and cabinet door *.

Because of the skin effect, the surface rather than the cross
section is decisive for low impedance. All connections must
have large surfaces and good contact. Any lacquer on the
connecting surfaces must be removed.

Due to better HF properties, zinc-plated mounting plates and
compartment walls are more suitable for large-surface grounding
than chromated mounting plates.

6.5 Connecting diagram

w

Power supply cables must be kept separate from signal and measuring cables.

w Twisted and screened measuring cables have to be used (screening connected with measurement earth).
w

Connected final elements must be equipped with protective circuits to manufacturer specifications.
This avoids voltage peaks which can cause trouble to the instrument.

w

The instruments must be protected additionally by an individual or common fuse for a max. power consumption of 10
VA per unit (standard fuse ratings, min. 1 A)!

a

Signal and measurement circuits may carry max. 50 Vr.m.s. against ground,
mains circuits may carry max. 250 V r.m.s between terminals.

9499-040-44311 Electrical connections

7 Connecting diagram

galvanic isolations

Bei Geräten mit Modularer Option C

r siehe Anschlußbild Seite 67

* Versions with integrated supply voltage only

** With 24 V DC or AC, protective earth must also be connected. With 24 DC, the polarity is uncritical.

Electrical connections 9499-040-44311

Connecting diagram 8

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

16

24 V

di8( )

di9( )
di 10 ( )
di 11 ( )
di 12 ( )

do 5
do 6

GND

+
_

+
_

+

_

-

+

+

+

+

+

+

.

C

INP4

INP3

OUT3

0/4...20mA

0/4...20mA

0/4...20mA

1
2
3
4
5
6

7
8
9

10
11
12

13
14
15

P

OUT4

OUT5

OUT2

OUT1

0/4...20mA

+

_

ßßß500VA, 250V, 2A

ßßß500VA, 250V, 2A

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

16

di (-) CAN-GND
di 1 (+) CAN-H

di 2 (+) CAN-L
+ Volt
+mA

_

Volt/mA

Volt

mA

A

INP5

INP6

INP1

0/4...20mA

100%

0%

0%

100%

}}2

1

+

_

+

_

+

_

1

2
3
4
5
6
7
8

9
10
11
12
13
14
15
16

B

-

+

+

+

+

+

+

24 V

di3( )
di4( )
di5( )
di6( )
di7( )
do 1
do 2
do 3
do 4

RXD-B

GND

RXD-A

TXD-B

TXD-A

RS422 RS485 TTL PROFIBUS

+5V

GND

TRE

TXD

RXD

VP

GND

RxD/TxD-N

RxD/TxD-P

RGND

DATA B

DATA A

100 [

abcd efg

ABCP

1

16

1

16

(Option)

(Option)

-

OUT

IN

INTERBUS

AB

0/4...20mA

+

_

*

_

+

*

_

+

**

Ra

6.6 Analog inputs (r connecting diagram)
Thermocouples (a)

No lead resistance adjustment.
Internal temperature compensation: compensating lead up to the instrument terminals. With AINP1,
STK = int.CJC must be configured.
External temperature compensation: Use separate cold junction reference with fixed reference temperature.
Compensating lead is used up to the cold junction reference. Copper lead between reference and instrument. With
AINP1, STK = ext.CJC and TKref = reference temperature must be configured.

Resistance thermometer Pt 100 in 3-wire connection (b)

No lead resistance adjustment is necessary, if RL1 = RL2.

Resistance thermometer Pt 100 in 2-wire connection (c)

Lead resistance adjustment is necessary: Ra must be equal to RL1 + RL2.

Two resistance thermometers Pt100 for difference measurement (d)

Lead resistance compensation: proceed as described on page13 - 7.7.

Resistance transducer (e)

Measurement calibration: proceed as describedon page13 - 7.7..

Standard voltage signals 0/2...10V (g)

Input resistance: ? 100 k[, configure scaling and digits behind the decimal point.
INP5 is a difference input, the reference potential of which is connected to

terminal A9. With voltage input, A6 must always be connected to A9.

Standard current signals 0/4...20 mA (f)

Input resistance: 50 [, configre scaling and digits behind the decimal point.

DC voltage -50...1300 mV

(only for INP3 in instruments with order no. 9407-9xx-x2xx1):
With Type = 0...20 mA, the input is designed for -50...1300 mV. For further use of the output of INP3 with this scaling,
an x0 of -50 and an x100 of 1300 must be adjusted.

a

The inputs INP1 / INP6 are interconnected. This must be taken into account if both inputs must be used for standard
current signal. If necessary, galvanic isolation should be used.

9499-040-44311 Electrical connections

9 Analog inputs (r connecting diagram)

RL2

14

16

15

RL1 = RL2

RL1

}

b

RL2

14

16

15

Ra = RL1+RL2

Ra

c

RL1

}

RL2

14

16 15

RL1

xeff = 1 - 2}}

}1 }2

d

4
5
6
7
8
9

mAmA+

-

4
5
6
7
8
9

Volt

Volt

+

-

INP5 INP5

6.7 Versions with integrated supply voltage

The potential-free supply voltage can energize a 2-wire transmitter or max. 4 control inputs. Its output connectors are
selectable by means of 3 S.I.L. switches:

Connectors Ü* Ö Remarks

14 (+) 12 (-) T open closed

Only available with INP1 configured for current or thermocouple

4 (+) 1 (-) D closed open

The voltage input of INP5 is not available

Factory setting: Ü =T,* = open, Ö = closed (T). For chan

-

ging the switch positions, the instrument must be with

­drawn from its housing. The S.I.L switches are
accessible on the circuit board indicated below

Connecting a 2-wire transmitter (e.g. INP1)

* If A14/A12 is used for di1/di2, A12 muß be linked

with A1.

6.8 Digital inputs and outputs (r connecting diagram)

The digital inputs and outputs must be energized from one or several external 24 V DC sources. Power consumption is
5 mA per input. The max. load is 0,1 A per output. Examples:

Digital inputs (connector A) Digital inputs and outputs at one Digital inputs and outputs at two

voltage source (e.g. connector B) voltage sources (e.g. connector B)

Electrical connections 9499-040-44311

Versions with integrated supply voltage 10

13
15

+

_

+

_

+

_

1 (12)

4 (14)

A

INP1

Connection 2-wire-transducer (e.g. INP1)

Ö

*

Ü

*

Ö

Ü

di 1
di 2

2
3

+

_

1 (12)

4 (14)

A

*

B

1

3
4

di 3
di 4

(Option)

Energizing digital inputs (e.g. di1...di4)

()()-

+

()()-

+

24V

(ext.1)

24V

(ext.2)

Imax. 70 m A

Imax. 6 mA
Imax. 6 mA
Imax. 6 mA
Imax. 6 mA
Imax. 6 mA

Imax. 70 m ARLImax. 70 m A

Imax. 70 m A

B

1

2
3
4
5
6
7
8

9
10
11

do 1
do 2
do 3
do 4

di 3
di 4
di 5
di 6
di 7

()()-

+

24V (ext.1)

Imax. 0,1 A

Imax. 5 mA
Imax. 5 mA
Imax. 5 mA
Imax. 5 mA
Imax. 5 mA

Imax. 0,1 ARLImax. 0,1 A

Imax. 0,1 A

B

1

2
3
4
5
6
7
8

9
10
11

do 1
do 2
do 3
do 4

di 3
di 4
di 5
di 6
di 7

()()-

+

24V (ext.)

Imax. 5 mA
Imax. 5 mA

A

1
2
3

di 1
di 2

7 Menus

Instrument operation is menu-guided. Distinction of complete dialog and short-form dialog is made. In the complete dialog,
the main menu with its sub-menus is displayed, i.e. all permitted settings are selectable. During short-form dialog, the main
menu is switched off, i.e. unauthorized or accidental access is prevented and only the operating page menu with the permit

-

ted operating pages is selectable. The short form dialog is available from operating version 2.

7.1 Short-form dialog

Available from operating version 2. The main menu is switched off via interface (m-hide) or function STATUS
(m-hide). The operating page menu with the permitted operating pages is selectable. Selecting, marking lines
and value adjusting are done as described below.

When pressing key M during>3s,auser menu which is different dependent of
instrument version (standard / real-time clock / PROFIBUS) is displayed:

Line Info: hardware order no., software order no., software version and operating version.
Line Date, time: display and adjustment of date and time.
Line Status PROFIBUS: status of bus access, parameter setting, configuration and data communication.

7.2 Complete dialog

A main menu for selecting the five sub-menus, using which an application-dependent number of pages can be selected.

Sub-menu Contents of pages

Level 1 data

The operating pages VWERT, VPARA, VBAR, VTREND, APROG, DPROG, CONTR, CONTR+
and PIDMA are displayed: display and adjust the operating values.

Parameter

A page is provided for each function used with which parameters are adjustable:
display and adjust parameters.

I/O data

A page is provided for each function used:
display of input and output data

Configuration

A page is provided for each function used, which must be configured:
display and adjust configurations. For changing the configuration, the instrument must be
set to ‘Offline’ (r Operating modes).

Miscellaneous

Page Date, time: display and adjust date and time. Ü
Page Device data: display and adjust interface, mains frequency and language.
Page Online/Offline: on-line i off-line, cancel configuration.
Page Calibration: display and calibrate all signals to be calibrated.
Page Info: display hardware / software order no., software version no. *
Page Status CAN-BUS: status of any connected CAN nodes. Ö

Page Status PROFIBUS/INTERBUS: display status of bus access and data

communication. ä

Ü

Only with option B with real time clock

*

From operating version 2, the operating version is also displayed.

Ö

Only with option KS98+ with CAN I/O extension (r 19 KS98+ I/O extension with CANopen interface)

ä

Only with option B with PROFIBUS/I

NTERBUS

9499-040-44311 Menus

11 Short-form dialog

D

I

D

I

M

M

D

Prior to operating version 2, KS 98: was displayed additionally in the headers of the main menu and the five
sub-menus. Example: KS 98: Main menu

7.3 Selection (switching on and operating pages)

After power switch-on, the instrument starts up with a logo and Main menu wait! and then the main
menu is displayed during several seconds. Unless a selection is made during this time, the first operating page
entered in the sub-menu without marked line is displayed. Pressing keys I / D marks one line at a time (inverse
display). When reaching the page without marked line again by means of keys I / D, return to the sub-menu is by
pressing key M. When reaching the End in the sub-menu by pressing keys I / D, return to the main menu is
possible by pressing the M key.

Keys I / D scroll the marked line up to the start or down to the menu end. When pressing the key again, the
marked line changes from the start to the end, or vice versa.

7.4 Language selection

English: Mark Allgemeine Daten r Gerätedaten r Sprach = deutsch.
Press M: deutsch blinks. Press I: english blinks. Press M: Main menu is indicated.

German: Mark Miscellaneous r Device data r Langu. = english.
Press M: english blinks. Press D: deutsch blinks. Press M: Hauptmenü is indicated.

French: Mark Divers r Donn er d´appar. r Langu. = francais.
Press M: francais blinks. Press D 2x:francais blinks. Press M: Menu principal is indicated.

7.5 Selection (other pages)

Select sub-menu (inverse display) in the main menu with IDand open it with M. Select page with IDand
open it with M. The first line is marked (inverse, r Adjusting values). When reaching End with ID, return to
the sub-menu is with M. When reaching End in the sub-menu with ID, return to the main menu is with M.

Example: parameters

Keys I / D scroll the marked line up to the start or down to the menu end. When pressing the key again, the mar

-

ked line changes from the start to the end, or vice versa.

Menus 9499-040-44311

Selection (switching on and operating pages) 12

End

.
.
.

D

I

D

I

M M

M

D

I

M

D

D

I

D

I

End

.
.
.

D

I

End

.
.
.

M

M

M

M

7.6 Adjusting values

Values in marked lines of pages can be adjustable. For this, the required line or value is marked with ID (inverse
display). When confirming the value with M, it starts blinking and can be adjusted with ID. When reaching the
required value, confirm it with M. Now, ID can be pressed to mark another line.

Example: bargraph vertical Example: parameter CONTR+

7.7 Calibration

Select (ID) item Calibration in sub-menu KS98: Miscellaneous and open it (M). Mark the
bottommost line (inverse display, e.g. Quit) by pressing I. Continue as follows:

Transducer input (INP1 or INP6) 2 resistance thermometers in difference (INP1)

Calibration of transducer start and end: Calibration of lead resistance effect:

Ü

Set transducer to start (r section Operating modes)

Ü

Short-circuit both thermometers in the connecting head

*

Press M

r

Quit blinks *

*

Press M

r

Quit blinks *

Ö

Press I

r

Set 0% blinks

Ö

Press I

r

Set Dif blinks

ä

Wait until the input has settled (min. 6 s)

ä

Wait until the input has settled (min. 6 s)

#

Press M

r

0% done is displayed

#

Press M

r

Cal done is displayed

<

Set transducer to end (r section Operating modes) Lead resistance adjustment is finished. Remove both

short circuits. For exit from calibration press D until
nothing is marked and then press M.

* if another word blinks, press key I or D as many
times as necessary, until the required dialogue
blinks.

>

Press M

r

0% done blinks

y

Press I 3xrSet 100% blinks

x

Wait until the input has settled (min. 6 s)

c

Press M

r

100% done is displayed

Calibration is finished. For exit from calibration
press D until nothing is marked and then press M.

7.8 Operating modes

q

Online/Offline

For configuration changing, switch the unit to ‘Offline’ and back to ‘Online’ ( Miscellaneous,
Online/Offline).

q

Manual/automatic operation

When using controllers, automatic or manual operation may be requested by several points. The controller leaves the
manual mode, when all control signals request automatic operation.
Example: INP6 is provided for potentiometric transducer and connected accordingly (position feed-back). When it is
calibrated, the controller can be switched to manual mode on the calibrating page (by means of H, Man. is
displayed on the bottom left). Line Y can be marked by pressing I and M and the actuator can be driven to its
limits with I / D. After calibration, the manual mode must be switched off on this page (press H again).

9499-040-44311 Menus

13 Adjusting values

D

I

M

M

D

I

M

M

8 Maintenance

8.1

Behaviour in case of trouble

The unit needs no maintenance. In case of trouble, check:

w

the unit for on-line operation,

w

the power supply for correct voltage, correct frequency and correct connection,

w

all connections for correctness,

w

sensors and final elements for correct function,

w

the engineering for correctness,

w

the configuration for required operation and

w

the adjusted parameters for required effects.
If the unit does not function correctly after these checks, it must be shut down and replaced. A defective unit can be
returned to the supplier for repair.

8.2 Shut-down

Disconnect the supply voltage completely and protect the unit against accidental operation. Before switching off,
check that other equipment in the same signal loop is not affected. If necessary, appropriate measures must be
taken.

8.3 Cleaning

Housing and front panel can be cleaned using a dry, lint-free cloth. No use of solvents or cleansing agents!

8.4 Further information

Order no.

For a structured single-channel controller

operating instructions 9499-040-51001

For the Engineering-Tool

operating instructions 9499-040-45701

For the digital interface (ISO1745)

interface description 9499-040-45111

For the PROFIBUS

interface description 9499-040-52711

For the I

NTERBUS

interface description 9499-040-57011

Engineering manual

manual 9499-040-44911

This manual includes the operating instructions 9499-040-45701 for the engineering tool and the manual
9499-040-50611 for KS 98 Multi Function Unit.

Maintenance 9499-040-44311

Behaviour in case of trouble 14

Software functions

The function blocks are described basically. Analog inputs are described with x, digital inputs with d, analog outputs
with y and digital outputs with z. Range “Real” is within -29 999 and 200 000. The max. permissible length of the
value is 6 digits (inclusive of minus sign and decimal point), with max. 3 digits behind the decimal point. With time
adjustment, negative values are not permissible.

To prevent engineering errors which would result in operating error, we recommend making own engineerings by
means of the KS98 engineering tool only. It offers a graphic user interface, manages function blocks and scanning
times and permits parameter setting and configuration by means of the relevant short-form descriptions. Text entry is
also possible (block title, units and other user-specific texts).

9 Scaling and calculation functions

9.1

ABSV
(absolute value - no. 01)

||

yaxa

110

=× +

Parameter Description Values Default

a

Multiplication factor

Real

1

a0

Offset 0

9.2 ADSU

(addition / subtraction - no. 03)

yaxbxcxdxy

1123 40

=× +× +× +× +

Parameter Description Values Default

a...d

Multiplication factor

Real

1

y0

Offset 0

9.3 MUDI

(multiplication / division - no. 05)

y

AB

C

ax a bx b

cx c

1

10 20

30

=

×

=

×+ ××+

×+

()()

Parameter Description Values Default

a...c

Multiplication factor

Real

1

a0...c0

Offset 0

9499-040-44311 Scaling and calculation functions

15 ABSV

x1

A

y1

a0a

A

x1

x2

x3

x4

y1

y0

a

c

b

d

x1

x2

x3

y1

A

B

C

a0

b0

c0

a

c

b

A*B

C

9.4 SQRT

(square root function - no. 08)

yaxa y

1100

=×+ +

Parameter Description Values Default

a

Multiplication factor Real 1

a0

Input offset 0

y0

Output offset 0

9.5 SCAL

(scaling - no. 09)

yaxa

Exp

110

=× +()

Parameter Description Values Default

a

Multiplication factor

Real

1

a0

Offset 0

Exp

Exponent -7...+7 1

9.6 10EXP

(10s exponent - no. 10)

y

x11

10=

9.7 EEXP

(e function - no. 11)

ye

x11

=

9.8 LN

(natural logarithm - no. 12)

yx

1

ln 1)= (

9.9 LG10

(10s logarithm - no. 13)

yx

1

log 1)= (

Scaling and calculation functions 9499-040-44311

SQRT 16

x1 y1

a0

y0

a

x1 y1

a0a Exp

EXP

x1 y1

10

x1

x1 y1

e

x1

x1 y1

ln

x1 y1

log

10

10 Non-linear functions

10.1

GAP
(dead band - no. 20)

yxL

1

1= \

with x1 < L

y

1

0=

with x1 = L...H

yxH

1

1= \

with x1 > H

Parameter Description Values Default

Low

Lower limit value

Real

0

High

Upper limit value 0

10.2 CHAR

(function generator - no. 21)

With max. 11 value pairs (input / output) non-linear functions
are simulated or linearized.

Configuration Description Values Default

Seg

Number of segments 1...10 1

x(1...11)

Input value for curve point Real *

y(1...11)

Output value for curve point 0

* 0 for x1, x3...x11 and 1 for x2

11 Trigonometric functions

11.1

SIN
(sinus function - no. 80)

yx

1

sin 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.2 COS

(cosinus function - no. 81)

yx

1

cos 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.3 TAN

(tangent function - no. 82)

yx

1

tan 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

9499-040-44311 Non-linear functions

17 GAP

x1 y1

y

x

y=x-High

y=x-Low

Low

High

x1 y1

y

x

( 10)ß

1

2

3

4

5

6

7

8

9

10

y1

y2

y11

x1 x2 x11

...

...

Seg

x1 y1

Select

(y1) = sin (x1)

x1 y1

Select

(y1) = cos (x1)

x1 y1

Select

(y1) = tan (x1)

11.4 COT

(cotangent function - no. 83)

yx

1

cot 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.5 ARCSIN

(arcus sinus function - no. 84)

yx

1

arcsin 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.6 ARCCOS

(arcus cosinus function no. 85)

yx

1

arccos 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.7 ARCTAN

(arcus tangent function - no. 86)

yx

1

arctan 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0

0

Unit: arc measure 1

11.8 ARCCOT

(arcus cotangent function - no. 87)

yx

1

arccot 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0

0

Unit: arc measure 1

Trigonometric functions 9499-040-44311

COT 18

x1 y1

Select

(y1) = cot (x1)

x1 y1

Select

(y1) = arcsin (x1)

x1 y1

Select

(y1) = arccos (x1)

x1 y1

Select

(y1) = arctan (x1)

x1 y1

Select

(y1) = arccot (x1)

12 Logic functions

12.1

AND
(AND gate - no. 60)

z d AND d AND d AND d

11234

=

zz

21

=

12.2 NOT

(inverter - no. 61)

zd

11

=

12.3 OR

(OR gate - no. 62)

z d OR d OR d OR d

11234

=

zz

21

=

12.4 BOUNCE

(debouncer - no. 63)

for de-bouncing a logic signal

Parameter Description Values Default

Delay

Switch-on and off delay time [s] Real 0

12.5 EXOR

(exclusive OR gate - no. 64)

zdEXORd

11 2

=

zz

21

=

12.6 FLIP

(D flipflop - no. 65)

The status of d1 is transferred to z1, when

- d2 changes from 0 to 1 (positive flank) and

- d3 is logic 0.
If d3 is logic 1, z1 is logic 0.

zz

21

=

9499-040-44311 Logic functions

19 AND

d1
d2
d3
d4

z1
z2

&

d1 z1

1

d1
d2
d3
d4

z1
z2

?1

d1

z1

Delay

Delay Delay

d1
d2

z1
z2

=1

signal
clock
reset

d1
d2
d3

z1
z2

12.7 MONO

(monoflop - no. 66)

Positive pulse of length T1 at z1, if a positive flank is detected
at d1 (0 r 1) and
Positive pulse of length T2, when a negative flank is detected at
d2 (1 r 0).

zzandzz

21 43

==

Parameter Description Values Default

Ti1

Pulse duration in s (d1,Mode1=0) Real 1

Ti2

Pulse duration in s (d2,Mode2=0) Real 1

Mode1

Source of pulse duration T1= Ti1 0

0

Source of pulse duration T1 = x1 1

Mode2

Source of pulse duration T2= Ti2 0

0

Source of pulse duration T2 = x2 1

12.8 STEP

(step function for sequencing - no. 68)

For conditional switch-on or as a ring counter. The STEP functi­on can be cascaded.

d1...d10 Condition inputs for switching on

x1 Input for cascading

d11=1 reset (y1 is set to 1 or to x1)
d12=1 stop (y1 and z1 remain unchanged)

d13 skip (switch-on with positive flank)

y1 Active step number (or + x1)
z1 1 = STEP function is active or in reset

12.9 TIME1

(timer - no. 69)

The status change of d1 is output with delay at z1. The delay is
T1 or x1 for the positive flank, T2 or x2 for the negative flank.

zz

21

=

Parameter Description Values Default

T1

Delay time in s (d1=0r1)

Real

0

T2

Delay time in s (d1=1r0) 0

Configuration Description Values Default

Mode

Delay times = T1/T2 0

0

Delay times = x1/x2 1

Logic functions 9499-040-44311

MONO 20

x1

d1

x2

d2

z1

z2

z3

z4

Ti1

Mode1

Ti2

Mode2

T1

T1

T1

T2T2T2

d11
d12
d13

reset
stop
skip

Casc

activ

Step

d1

d10

...

x1

z1

y1

STEP

x1

x2

d1

z1

z2

Mode

T1

T1

T2

t

t

T2

T1

T2

13 Signal converters

13.1

AOCTET
data type conversion

Function AOCTET converts an analog value (X1) into the individual bytes (Ooct1-4) of a data
type as used e.g. for transmission via the CAN bus ( see CPREAD / CPWRIT ). In the CAN
notation, the bytes are transmitted in Intel format. Unless connected instruments are in
compliance with this notation, word or bytewise echange of the bytes may be necessary.

The function works in both directions simultaneously ( analog > bytes / bytes > analog )
with separate data type adjustment in the parameters.

Analog inputs:

X1 analog input value
Ioct1..4 analog input byte value 1
Analog outputs:

Y1 analog output value
Ooct1..4 analog output byte value 1
Parameters:
Ioct data type of analog > byte conversion
Ooct data type of byte > analog conversion

The following data types
are available
0: Uint8
1: Int8
2: Uint16
3: Int16
4: Uint32
5: Int32
6: Float

13.2 ABIN

(analog i binary convertion - no. 71)

Converts analog value x1 into digital value z1...z8 and converts digital
value d1...d8 into analog value y1. Either binary: z1/d1 = LSB or BCD:
z1...z4/d1...d4 = LSD, z1/z5/d1/d5 = LSB or 1 of 8: z1/d1 = 1

Configuration Description Values Default

Select

analog r binary and vice versa 0

0analog r BCD and vice versa 1

analog r 1 of 8 and vice versa 2

13.3 TRUNC

(integer portion - no. 72)

Provides the integer portion of x1 (not rounded!) to y1.

yINTx

11

= ()

13.4 PULS

(analog-pulse convertion - no. 73)

Value x1 is converted into a number of pulses/h.

n Puls h

xx

xx

=×

10

100 0

\

\

n

max.

= 18 000/h with ts=100 ms Parameter Description Values Default

n

max.

= 9 000/h with ts=200 ms

x0

Start

Real

0

n

max.

= 4 500/h with ts=400 ms

x100

End 1

nmax. = 2 250/h with ts=800 ms

Puls/h

Pulses/h 0...nmax. 0

9499-040-44311 Signal converters

21 AOCTET

x1

d1

d8

...

z1

z8
y1

...

1 aus 8
BCD
Binär

2
2

2

0

1

7

1 aus 8

BCD

Binär

2
2

2

0

1

7

.
.
.
.

.
.
.
.

Select

0...255

0...255

x1 y1

x

y

x1 z1

x0 x100

Puls/h

13.5 COUN

(up/down counter - no. 74)

The events (0 r 1) at d1 are counted up and the events at d2 are
counted down. Condition: the non-counting input is not connected,
or connected to 1. During carry or borrow, the relevant output is 0.

Parameter Description Values Default

y0

Preset value 0

Max

Max. limit Real 9999

Min

Min. limit 0

Mode

Source of preset = y0 0

0

Source of preset = x1 1

reset (di4) preset (di3) Mode

Count = counter output (counter value) 0 0 GO (Default)
carry = positive carry 0 1 PRESET
borrow = negative carry 1 0 RESET (first-Run)

1 1 RESET (first-Run)

13.6 MEAN

(mean value formation - no. 75)

y1 = arithmetic mean value from the number (ValNo)ofx1
values sampled last. The interval between the individuel sam­ples is adjustable with Sample and Unit. Sampling is
also possible at a positive flank at d3 (sample).
Sampling is interrupted with d1=1(disabl),
the mean value is deleted with d2 = 1 (reset).

Configuration Description Values Default

After sampling of the required number of

Sample

Value for interval Real 1

values (ValNo), z1 goes to 1 during 800 ms.

ValNo

Number of values to be sampled 1...100 100

This signal can be used at the sample input (d3)

Unit

Time unit for interval: s 0

0of a second MEAN function for cascading. Time unit for interval: min 1

Time unit for interval: h 2

Example 1: Mean value of the last minute with one sample every second.

Sample:1 Unit:0 r one sample every second.
ValNo: 60 r the mean value is calculated from the last 60 values (1 minute).

Example 2: Mean value of the last day with one sample every hour.

Sample:1 Unit:2 r one sample every hour.
ValNo:24 r the mean value is calculated from the last 24 values (1 day).

Example 3: Mean value of the last day with one sample every 15 minutes.

Sample:15 Unit:1 r one sample every 15 minutes.
ValNo:96 r the mean value is calculated from the last 96 values (1 day).

Signal converters 9499-040-44311

COUN 22

>Tr

>Tr

reset
preset

Preset

down
up

Count

carry

borrow

d4
d3

x1

d2
d1

y1

z1

z2

&

&

&

y0

Mode

Min

0000

Max

9999

d2
d1
d3
x1

z1
y1

reset
disabl
sample

Unit

ValNo

Sample

]

ValNo

ready
Mean

14 Time functions

14.1

LEAD
(differentiator - no. 50)

{}

yt

T

Tt

y tt a xtxtt y

1

s

1s 1 1s 0

() [ ( \ ) ()\ ( \ ) ]=

+

×+× +

ts calculation cycle time x1(t) instantaneous x1

T time constant x1(t-ts) previous x1
a

gain y1(t) instantaneous y1

reset = reset to start condition

y0

Output offset y1(t-ts) previous y1

Parameter Description Values Default

a

Description

Real

1

y0

Output offset 0

T

Time constant in s 1

Configuration Description Values Default

Mode

Differentiating all changes 0

0Differentiating only pos. changes 1

Differentiating only neg. changes 2

14.2 INTE

(integrator - no. 51)

yt y tt

t

T

xt x

11

s

s

10

() ( \ ) [ () ]=+×+

ts calculation cycle time x1(t) instantaneous x1
T integration constant y1(t) y1 aftert=n.ts
n number of calcul. cycles y1(t-ts) previous y1
x0 input offset

Parameter Description Values Default

T

Time constant in s

Real

60

x0

constant 0

reset (d2 = 1, priority over preset and stop)

y0

Preset value 0

preset (d3 = 1, priority over stop)

Min

Min. limiting -9999

stop (d1 = 1)

Max

Max. limiting 9999

z1 = 1 with max. limiting exceeded

Mode

Source of Preset = y0 0

0

z2 = 1 with min. limiting exceeded Source of Preset = x2 1

14.3 LAG1

(filter - no. 52)

With d1 = 0, x1 is transmitted to y1 with delay after a 1st order
e-function (d1 = 1: without delay).

yt

T

Tt

ytt

t

Tt

xt

1

s

1

s

s

s

1

() ( \ ) ()=

+

×++×

ts calculation cycle time x1(t) instantaneous x1
d1 = 0: delay effective (default) T time constant y1(t) y1 aftert=n.ts
d1 = 1: delay ineffective n no. of calculation cycles y1(t-ts) previous y1

Parameter Description Values Default

T

Time constant in s Real 1

9499-040-44311 Time functions

23 LEAD

a

T

d1

x1

reset

y1

y0

Mode

+

+-

-

/

preset
reset

stop

x2

d3

d2

x1

d1

z1
z2
y1

y0

Mode

?1

T

ò

MAX

MIN

MAX
MIN

Min

Max

x0

Preset

T

d1

x1

y1