PMA KS 98, KS98Plus Operating Instruction

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Operating instructions

9499-040-44311

Valid from: 8432

PMA Prozeß- und Maschinen-Automation GmbH

KS 98 and KS98Plus

Symbols used on the device

à EU conformity mark
a Attention, follow the operating instructions!

All rights reserved. No part of this document may be
reproduced or published in any form or by any means without prior written permission
from the copyright owner.

A publication of

û

PMA
Prozeß- und Maschinen-Automation GmbH
P.O.Box 310 229
D-34058 Kassel
Germany

Content

1. Operation ..........................3

2. Important technical data .................3

3. Versions ...........................4

4. Front view ..........................5

5. Mounting ..........................5

6. Electrical connections ..................6

7. Menus ...........................11

8. Maintenance .......................14

9. Scaling and calculation functions ...........15

10. Non-linear functions ...................17

11. Trigonometric functions .................17

12. Logic functions ......................19

13. Signal converters .....................21

14. Time functions ......................23

15. Selection and storage ..................26

16. Limit signalling and limiting ..............28

17. Visualization........................30

18. Communication ......................34

19. KS98+ I/O extension ...................36

20. Cross communication KS 98plus - KS98plus .....43

21. KS 800 and KS 816 connection .............45

22. Description of KS98 CAN bus extension........48

23. Programmer ........................51

24. Controllers .........................54

25. Inputs ............................61

26. Outputs ...........................63

27. Zusatzfunktionen .....................64

28. KS98 I/O extension modules...............66

29. Modular I/O extension modules ............68

30. Function management ..................74

a

Change notice!

The Functionblock SOUT has changed since operating version 7. Eventually you must adjust your engineering when
updating Soft- or Hardware (see Page 27).

1 Operation

1.1

Description

KS 98 is a freely structurable compact automation unit. Each unit contains a function library from which selection, configura­tion, parameter setting and combination of up to 450 function blocks is possible by means of an engineering tool. This per­mits realization of complex mathematical calculations, multi-channel control structures and sequencing in one instrument.
Various pages are displayed by means of an LCD (64x128 dots): input and output for analog and digital signals, bargraphs
and trends. Communication with other instruments and systems is possible via an optional digital interface.

2 Important technical data

2.1

Analog inputs r sections 6 and 25.1

INP 1: universal input, configurable for thermocouples, resistance thermometers, temperature difference, resistance
transducer, DC current and DC voltage
INP 3 (option C): DC current or -50...1300 mV, INP 4 (option C): DC current, INP 5: DC current and
DC voltage, INP 6: resistance transducer and DC current

2.2 Digital inputs

Opto-coupler for 24 V DC, current sink to IEC 1131 type1, logic 0 = -3...5 V, logic 1 = 15...30 V, approx.
5mAdi1 and di2: in all versions, di3...di7: in option B, di4...di12: in option C.

2.3 Outputs r section 26.1

Relay contact rating: 500 VA, 250 V, 2 A at 48...62 Hz
OUT1, OUT2, OUT4, OUT5: relay or logic dependent of version, OUT 3 (option C): current

2.4 Control outputs

Opto-coupler, grounded load with common positive control voltage, power 18...32 V DC ß 100 mA.
do1...do4: in option B, do5 and do6: in option C

2.5 Supply voltage

90...260V AC, 48...62 Hz, power consumption approx. 10 VA (equipped with all possible options)
For detailed technical data, see data sheet KS98 9498 737 32113

KS98+ 9498 737 37933

9499-040-44311 Operation

3 Description

SOFTWARE/ENGINEERING

HARDWARE

Option B

Option C

Standard

INP3
INP4

di8

di9
di10
di11
di12

di3

di4

di5

di6

di7

INP1
INP5
INP6

di1

di2

OUT3
do5
do6

do1
do2
do3
do4
Interface

OUT1
OUT2
OUT4
OUT5

HARDWARE

Standard

Option B

Option C

3 Versions

Order no.

9407-9 - 0 1

Basic unit

Standard

6

with integrated supply voltage

7

KS98+ with CANopen I/O

8

90...250 V AC with 4 relays

3

Power supply and

90...250 V AC with 2 relays + 2 current outputs

5

process outputs

24 V UC with 4 relays

7

24 V UC with 2 relays + 2 current outputs

9

Option B

no option B

0

TTL interface + di3...7 / do1...4

1

RS 422 + di3...7 / do1...4 + real-time clock

2

PROFIBUS-DP + di3...7 / do1...4

3

INTERBUS + di3...7 / do1...4

4

Option C

no option C

0

INP3 / INP 4 / OUT 3 / di8...12 / do5 / do6

1

INP3

*2)

/ INP 4 / OUT 3 / di8...12 / do5 / do6

2

Modular option C basic card

*1)

3

Modular option C basic card with modules

*1)

4

Engineering

single-channel controller (basic unit)

0

Setting

standard setting

0

setting to specification

9

*1)

Combination KS98+ (CANopen I/O) and modular option C is not possible. Either KS98+ or modular option C!

*2)

INP3: With Type = 0...20 mA, the input is designed for -50...1300 mV. For further use of the output of INP3 with this scaling,
an x0 of -50 and an x100 of 1300 must be adjusted.

3.1 I/O modules

- for installation in units with modular option C basic card

Order no.

9407-998-00 1

Position

Separate order

0

Fitted in KS98 socket 1

1

Fitted in KS98 socket 2

2

Fitted in KS98 socket 3

3

Fitted in KS98 socket 4

4

Module type-

Analog inputs

Pt100 / 1000, Ni 100 /1000, resistance, potentio

-

meter

20

Thermocouple, mV, 0/4...20mA

21

-50...1500mV, 0...10V

22

Module type-

Analog outputs

0/2...10V, 0..._10V

30

0/4...20mA, 0..._20mA

31

Module type-

Digital inputs/outputs

Digital I/O (universal)

40

Frequency/counter input

41

Versions 9499-040-44311

I/O modules 4

4 Front view

LED 2 e.g. cooling LED 3 e.g. alarm 1

LED 1 e.g. heating LED 4 e.g. alarm 2

Locking screw

Display e.g. trend

Selector key

PC interface Increment key (z)

Manual/automatic key Decrement key (u)

q

Locking screw: locks the controller module in the housing.

q

LEDs: indicate the statuses of the LED function (r section 27.1).

q

Display: LCD dot matrix with (64x128 dots, back lighting). The relevant display is shown in sections
7 Menus, 17 Visualization, 23 Programmer and 24 Controller.

q

Keys HDIM: The relevant function is described in section 7 Menus.

q

PC interface: PC connection for structuring/wiring/configuring/parameter setting/operating with the engineering tool.

5 Mounting

a

Mount the unit with min. 2 fixing clamps
(diagonally at top and bottom).

a

Protection type IP65:

Use 4 fixing clamps. Insert the controller module firmly and block it using the locking screw.

9499-040-44311 Front view

5 I/O modules

2

1

96 96

92

+0,8

92

?24

+0,8

1...16

min. 0°C

60°C

max.

max.

95% rel.

96

96

160

l

Wire-hook switch S: Its switching status is signalled by function STATUS

and can be used in the engineering. After delivery, the switch is open.

For closing, release the locking screw, withdraw the controller module from the

housing, close the Wire-hook switch. Insert the unit and lock it with the

screw.

Wire-hook switch DP: The bus termination resistor can be activated by 2

S.I.L.

switches (DP) in KS98. Both S.I.L. switches must always be open or closed

(terminating resistor active).

Wire-hook switch CAN: for bus terminating resistor r see page36

a

Ensure tightness!

l

Caution! The instrument contains electrostatically sensitive components.

6 Electrical connections

6.1

Safety hints

a

Following the enclosed safety hints 9499 047 07101 is indispensable! The instrument insulation meets

standard EN 61 010-1 (VDE 0411-1) with contamination degree 2, overvoltage category III, operating

voltage range 300 V and protection class I.

a

With horizontal installation, the following rule is applicable additionally: with the instrument module

withdrawn, a facility which prevents conducting parts from dropping into the open housing must be

provided.

a

If the unit is switched to off-line, the outputs keep their status from the time of switch-over!!!

6.2 Electromagnetic compatibility

European guide line 89/336/EEC. The following European generic standards are met:

Electromagnetic radiation: EN 50081-2 and Electromagnetic immunity: EN 50082-2. The unit is suitable for use in

industrial areas (in residential areas, RF interference may occur). The electromagnetic radiation can be reduced

decisively by installing the unit in a grounded metal switch cabinet.

6.3 Measurement earth (for grounding interferences)

a

If outside interference voltages act on the instrument, functional troubles may be caused

(concerns also high-frequency interferences). For grounding the interference voltages and ensuring the

electromagnetic immunity, a measurement earth must be connected. Terminal A 11 must be connected to

ground potential by means of a short cable (approx. 20 cm, e.g. to switch cabinet ground)! This cable must

be kept separate from mains cables.

6.4 Störschutzbeschaltung

Load current free connections between the ground potentials must be realized so that they are suitable

both for the low-frequency range (safety of persons, etc.) and the high-frequency range (good EMC valu

-

es).

The connections must be made with low impedance. All metal grounds of the components installed in the cabinet Ü

or in the cabinet door * must be screwed directly to the sheet-metal grounding plate to ensure good and durable

contact. In particular, this applies to earthing rails ä, protective earth rail #, mounting

Electrical connections 9499-040-44311

Safety hints 6

CAN

S

DP

plates for switching units > and door earthing strips <.Control

-

lers KS40/50/90 y and KS92/94 x are shown as an example for
earthing. The max. length of connections is 20 cm (see relevant ope

-

rating instructions).

Generally, the yellow/green protective earth is too long to
provide a high-quality ground connection for high-frequency
interferences.

Braided copper cables Ö provide a high frequency conducting,
low-resistance ground connection, especially for connecting cabinet
Ü and cabinet door *.

Because of the skin effect, the surface rather than the cross
section is decisive for low impedance. All connections must
have large surfaces and good contact. Any lacquer on the
connecting surfaces must be removed.

Due to better HF properties, zinc-plated mounting plates and
compartment walls are more suitable for large-surface grounding
than chromated mounting plates.

6.5 Connecting diagram

w

Power supply cables must be kept separate from signal and measuring cables.

w Twisted and screened measuring cables have to be used (screening connected with measurement earth).
w

Connected final elements must be equipped with protective circuits to manufacturer specifications.
This avoids voltage peaks which can cause trouble to the instrument.

w

The instruments must be protected additionally by an individual or common fuse for a max. power consumption of 10
VA per unit (standard fuse ratings, min. 1 A)!

a

Signal and measurement circuits may carry max. 50 Vr.m.s. against ground,
mains circuits may carry max. 250 V r.m.s between terminals.

9499-040-44311 Electrical connections

7 Connecting diagram

galvanic isolations

Bei Geräten mit Modularer Option C

r siehe Anschlußbild Seite 67

* Versions with integrated supply voltage only

** With 24 V DC or AC, protective earth must also be connected. With 24 DC, the polarity is uncritical.

Electrical connections 9499-040-44311

Connecting diagram 8

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

16

24 V

di8( )

di9( )
di 10 ( )
di 11 ( )
di 12 ( )

do 5
do 6

GND

+
_

+
_

+

_

-

+

+

+

+

+

+

.

C

INP4

INP3

OUT3

0/4...20mA

0/4...20mA

0/4...20mA

1
2
3
4
5
6

7
8
9

10
11
12

13
14
15

P

OUT4

OUT5

OUT2

OUT1

0/4...20mA

+

_

ßßß500VA, 250V, 2A

ßßß500VA, 250V, 2A

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

16

di (-) CAN-GND
di 1 (+) CAN-H

di 2 (+) CAN-L
+ Volt
+mA

_

Volt/mA

Volt

mA

A

INP5

INP6

INP1

0/4...20mA

100%

0%

0%

100%

}}2

1

+

_

+

_

+

_

1

2
3
4
5
6
7
8

9
10
11
12
13
14
15
16

B

-

+

+

+

+

+

+

24 V

di3( )
di4( )
di5( )
di6( )
di7( )
do 1
do 2
do 3
do 4

RXD-B

GND

RXD-A

TXD-B

TXD-A

RS422 RS485 TTL PROFIBUS

+5V

GND

TRE

TXD

RXD

VP

GND

RxD/TxD-N

RxD/TxD-P

RGND

DATA B

DATA A

100 [

abcd efg

ABCP

1

16

1

16

(Option)

(Option)

-

OUT

IN

INTERBUS

AB

0/4...20mA

+

_

*

_

+

*

_

+

**

Ra

6.6 Analog inputs (r connecting diagram)
Thermocouples (a)

No lead resistance adjustment.
Internal temperature compensation: compensating lead up to the instrument terminals. With AINP1,
STK = int.CJC must be configured.
External temperature compensation: Use separate cold junction reference with fixed reference temperature.
Compensating lead is used up to the cold junction reference. Copper lead between reference and instrument. With
AINP1, STK = ext.CJC and TKref = reference temperature must be configured.

Resistance thermometer Pt 100 in 3-wire connection (b)

No lead resistance adjustment is necessary, if RL1 = RL2.

Resistance thermometer Pt 100 in 2-wire connection (c)

Lead resistance adjustment is necessary: Ra must be equal to RL1 + RL2.

Two resistance thermometers Pt100 for difference measurement (d)

Lead resistance compensation: proceed as described on page13 - 7.7.

Resistance transducer (e)

Measurement calibration: proceed as describedon page13 - 7.7..

Standard voltage signals 0/2...10V (g)

Input resistance: ? 100 k[, configure scaling and digits behind the decimal point.
INP5 is a difference input, the reference potential of which is connected to

terminal A9. With voltage input, A6 must always be connected to A9.

Standard current signals 0/4...20 mA (f)

Input resistance: 50 [, configre scaling and digits behind the decimal point.

DC voltage -50...1300 mV

(only for INP3 in instruments with order no. 9407-9xx-x2xx1):
With Type = 0...20 mA, the input is designed for -50...1300 mV. For further use of the output of INP3 with this scaling,
an x0 of -50 and an x100 of 1300 must be adjusted.

a

The inputs INP1 / INP6 are interconnected. This must be taken into account if both inputs must be used for standard
current signal. If necessary, galvanic isolation should be used.

9499-040-44311 Electrical connections

9 Analog inputs (r connecting diagram)

RL2

14

16

15

RL1 = RL2

RL1

}

b

RL2

14

16

15

Ra = RL1+RL2

Ra

c

RL1

}

RL2

14

16 15

RL1

xeff = 1 - 2}}

}1 }2

d

4
5
6
7
8
9

mAmA+

-

4
5
6
7
8
9

Volt

Volt

+

-

INP5 INP5

6.7 Versions with integrated supply voltage

The potential-free supply voltage can energize a 2-wire transmitter or max. 4 control inputs. Its output connectors are
selectable by means of 3 S.I.L. switches:

Connectors Ü* Ö Remarks

14 (+) 12 (-) T open closed

Only available with INP1 configured for current or thermocouple

4 (+) 1 (-) D closed open

The voltage input of INP5 is not available

Factory setting: Ü =T,* = open, Ö = closed (T). For chan

-

ging the switch positions, the instrument must be with

­drawn from its housing. The S.I.L switches are
accessible on the circuit board indicated below

Connecting a 2-wire transmitter (e.g. INP1)

* If A14/A12 is used for di1/di2, A12 muß be linked

with A1.

6.8 Digital inputs and outputs (r connecting diagram)

The digital inputs and outputs must be energized from one or several external 24 V DC sources. Power consumption is
5 mA per input. The max. load is 0,1 A per output. Examples:

Digital inputs (connector A) Digital inputs and outputs at one Digital inputs and outputs at two

voltage source (e.g. connector B) voltage sources (e.g. connector B)

Electrical connections 9499-040-44311

Versions with integrated supply voltage 10

13
15

+

_

+

_

+

_

1 (12)

4 (14)

A

INP1

Connection 2-wire-transducer (e.g. INP1)

Ö

*

Ü

*

Ö

Ü

di 1
di 2

2
3

+

_

1 (12)

4 (14)

A

*

B

1

3
4

di 3
di 4

(Option)

Energizing digital inputs (e.g. di1...di4)

()()-

+

()()-

+

24V

(ext.1)

24V

(ext.2)

Imax. 70 m A

Imax. 6 mA
Imax. 6 mA
Imax. 6 mA
Imax. 6 mA
Imax. 6 mA

Imax. 70 m ARLImax. 70 m A

Imax. 70 m A

B

1

2
3
4
5
6
7
8

9
10
11

do 1
do 2
do 3
do 4

di 3
di 4
di 5
di 6
di 7

()()-

+

24V (ext.1)

Imax. 0,1 A

Imax. 5 mA
Imax. 5 mA
Imax. 5 mA
Imax. 5 mA
Imax. 5 mA

Imax. 0,1 ARLImax. 0,1 A

Imax. 0,1 A

B

1

2
3
4
5
6
7
8

9
10
11

do 1
do 2
do 3
do 4

di 3
di 4
di 5
di 6
di 7

()()-

+

24V (ext.)

Imax. 5 mA
Imax. 5 mA

A

1
2
3

di 1
di 2

7 Menus

Instrument operation is menu-guided. Distinction of complete dialog and short-form dialog is made. In the complete dialog,
the main menu with its sub-menus is displayed, i.e. all permitted settings are selectable. During short-form dialog, the main
menu is switched off, i.e. unauthorized or accidental access is prevented and only the operating page menu with the permit

-

ted operating pages is selectable. The short form dialog is available from operating version 2.

7.1 Short-form dialog

Available from operating version 2. The main menu is switched off via interface (m-hide) or function STATUS
(m-hide). The operating page menu with the permitted operating pages is selectable. Selecting, marking lines
and value adjusting are done as described below.

When pressing key M during>3s,auser menu which is different dependent of
instrument version (standard / real-time clock / PROFIBUS) is displayed:

Line Info: hardware order no., software order no., software version and operating version.
Line Date, time: display and adjustment of date and time.
Line Status PROFIBUS: status of bus access, parameter setting, configuration and data communication.

7.2 Complete dialog

A main menu for selecting the five sub-menus, using which an application-dependent number of pages can be selected.

Sub-menu Contents of pages

Level 1 data

The operating pages VWERT, VPARA, VBAR, VTREND, APROG, DPROG, CONTR, CONTR+
and PIDMA are displayed: display and adjust the operating values.

Parameter

A page is provided for each function used with which parameters are adjustable:
display and adjust parameters.

I/O data

A page is provided for each function used:
display of input and output data

Configuration

A page is provided for each function used, which must be configured:
display and adjust configurations. For changing the configuration, the instrument must be
set to ‘Offline’ (r Operating modes).

Miscellaneous

Page Date, time: display and adjust date and time. Ü
Page Device data: display and adjust interface, mains frequency and language.
Page Online/Offline: on-line i off-line, cancel configuration.
Page Calibration: display and calibrate all signals to be calibrated.
Page Info: display hardware / software order no., software version no. *
Page Status CAN-BUS: status of any connected CAN nodes. Ö

Page Status PROFIBUS/INTERBUS: display status of bus access and data

communication. ä

Ü

Only with option B with real time clock

*

From operating version 2, the operating version is also displayed.

Ö

Only with option KS98+ with CAN I/O extension (r 19 KS98+ I/O extension with CANopen interface)

ä

Only with option B with PROFIBUS/I

NTERBUS

9499-040-44311 Menus

11 Short-form dialog

D

I

D

I

M

M

D

Prior to operating version 2, KS 98: was displayed additionally in the headers of the main menu and the five
sub-menus. Example: KS 98: Main menu

7.3 Selection (switching on and operating pages)

After power switch-on, the instrument starts up with a logo and Main menu wait! and then the main
menu is displayed during several seconds. Unless a selection is made during this time, the first operating page
entered in the sub-menu without marked line is displayed. Pressing keys I / D marks one line at a time (inverse
display). When reaching the page without marked line again by means of keys I / D, return to the sub-menu is by
pressing key M. When reaching the End in the sub-menu by pressing keys I / D, return to the main menu is
possible by pressing the M key.

Keys I / D scroll the marked line up to the start or down to the menu end. When pressing the key again, the
marked line changes from the start to the end, or vice versa.

7.4 Language selection

English: Mark Allgemeine Daten r Gerätedaten r Sprach = deutsch.
Press M: deutsch blinks. Press I: english blinks. Press M: Main menu is indicated.

German: Mark Miscellaneous r Device data r Langu. = english.
Press M: english blinks. Press D: deutsch blinks. Press M: Hauptmenü is indicated.

French: Mark Divers r Donn er d´appar. r Langu. = francais.
Press M: francais blinks. Press D 2x:francais blinks. Press M: Menu principal is indicated.

7.5 Selection (other pages)

Select sub-menu (inverse display) in the main menu with IDand open it with M. Select page with IDand
open it with M. The first line is marked (inverse, r Adjusting values). When reaching End with ID, return to
the sub-menu is with M. When reaching End in the sub-menu with ID, return to the main menu is with M.

Example: parameters

Keys I / D scroll the marked line up to the start or down to the menu end. When pressing the key again, the mar

-

ked line changes from the start to the end, or vice versa.

Menus 9499-040-44311

Selection (switching on and operating pages) 12

End

.
.
.

D

I

D

I

M M

M

D

I

M

D

D

I

D

I

End

.
.
.

D

I

End

.
.
.

M

M

M

M

7.6 Adjusting values

Values in marked lines of pages can be adjustable. For this, the required line or value is marked with ID (inverse
display). When confirming the value with M, it starts blinking and can be adjusted with ID. When reaching the
required value, confirm it with M. Now, ID can be pressed to mark another line.

Example: bargraph vertical Example: parameter CONTR+

7.7 Calibration

Select (ID) item Calibration in sub-menu KS98: Miscellaneous and open it (M). Mark the
bottommost line (inverse display, e.g. Quit) by pressing I. Continue as follows:

Transducer input (INP1 or INP6) 2 resistance thermometers in difference (INP1)

Calibration of transducer start and end: Calibration of lead resistance effect:

Ü

Set transducer to start (r section Operating modes)

Ü

Short-circuit both thermometers in the connecting head

*

Press M

r

Quit blinks *

*

Press M

r

Quit blinks *

Ö

Press I

r

Set 0% blinks

Ö

Press I

r

Set Dif blinks

ä

Wait until the input has settled (min. 6 s)

ä

Wait until the input has settled (min. 6 s)

#

Press M

r

0% done is displayed

#

Press M

r

Cal done is displayed

<

Set transducer to end (r section Operating modes) Lead resistance adjustment is finished. Remove both

short circuits. For exit from calibration press D until
nothing is marked and then press M.

* if another word blinks, press key I or D as many
times as necessary, until the required dialogue
blinks.

>

Press M

r

0% done blinks

y

Press I 3xrSet 100% blinks

x

Wait until the input has settled (min. 6 s)

c

Press M

r

100% done is displayed

Calibration is finished. For exit from calibration
press D until nothing is marked and then press M.

7.8 Operating modes

q

Online/Offline

For configuration changing, switch the unit to ‘Offline’ and back to ‘Online’ ( Miscellaneous,
Online/Offline).

q

Manual/automatic operation

When using controllers, automatic or manual operation may be requested by several points. The controller leaves the
manual mode, when all control signals request automatic operation.
Example: INP6 is provided for potentiometric transducer and connected accordingly (position feed-back). When it is
calibrated, the controller can be switched to manual mode on the calibrating page (by means of H, Man. is
displayed on the bottom left). Line Y can be marked by pressing I and M and the actuator can be driven to its
limits with I / D. After calibration, the manual mode must be switched off on this page (press H again).

9499-040-44311 Menus

13 Adjusting values

D

I

M

M

D

I

M

M

8 Maintenance

8.1

Behaviour in case of trouble

The unit needs no maintenance. In case of trouble, check:

w

the unit for on-line operation,

w

the power supply for correct voltage, correct frequency and correct connection,

w

all connections for correctness,

w

sensors and final elements for correct function,

w

the engineering for correctness,

w

the configuration for required operation and

w

the adjusted parameters for required effects.
If the unit does not function correctly after these checks, it must be shut down and replaced. A defective unit can be
returned to the supplier for repair.

8.2 Shut-down

Disconnect the supply voltage completely and protect the unit against accidental operation. Before switching off,
check that other equipment in the same signal loop is not affected. If necessary, appropriate measures must be
taken.

8.3 Cleaning

Housing and front panel can be cleaned using a dry, lint-free cloth. No use of solvents or cleansing agents!

8.4 Further information

Order no.

For a structured single-channel controller

operating instructions 9499-040-51001

For the Engineering-Tool

operating instructions 9499-040-45701

For the digital interface (ISO1745)

interface description 9499-040-45111

For the PROFIBUS

interface description 9499-040-52711

For the I

NTERBUS

interface description 9499-040-57011

Engineering manual

manual 9499-040-44911

This manual includes the operating instructions 9499-040-45701 for the engineering tool and the manual
9499-040-50611 for KS 98 Multi Function Unit.

Maintenance 9499-040-44311

Behaviour in case of trouble 14

Software functions

The function blocks are described basically. Analog inputs are described with x, digital inputs with d, analog outputs
with y and digital outputs with z. Range “Real” is within -29 999 and 200 000. The max. permissible length of the
value is 6 digits (inclusive of minus sign and decimal point), with max. 3 digits behind the decimal point. With time
adjustment, negative values are not permissible.

To prevent engineering errors which would result in operating error, we recommend making own engineerings by
means of the KS98 engineering tool only. It offers a graphic user interface, manages function blocks and scanning
times and permits parameter setting and configuration by means of the relevant short-form descriptions. Text entry is
also possible (block title, units and other user-specific texts).

9 Scaling and calculation functions

9.1

ABSV
(absolute value - no. 01)

||

yaxa

110

=× +

Parameter Description Values Default

a

Multiplication factor

Real

1

a0

Offset 0

9.2 ADSU

(addition / subtraction - no. 03)

yaxbxcxdxy

1123 40

=× +× +× +× +

Parameter Description Values Default

a...d

Multiplication factor

Real

1

y0

Offset 0

9.3 MUDI

(multiplication / division - no. 05)

y

AB

C

ax a bx b

cx c

1

10 20

30

=

×

=

×+ ××+

×+

()()

Parameter Description Values Default

a...c

Multiplication factor

Real

1

a0...c0

Offset 0

9499-040-44311 Scaling and calculation functions

15 ABSV

x1

A

y1

a0a

A

x1

x2

x3

x4

y1

y0

a

c

b

d

x1

x2

x3

y1

A

B

C

a0

b0

c0

a

c

b

A*B

C

9.4 SQRT

(square root function - no. 08)

yaxa y

1100

=×+ +

Parameter Description Values Default

a

Multiplication factor Real 1

a0

Input offset 0

y0

Output offset 0

9.5 SCAL

(scaling - no. 09)

yaxa

Exp

110

=× +()

Parameter Description Values Default

a

Multiplication factor

Real

1

a0

Offset 0

Exp

Exponent -7...+7 1

9.6 10EXP

(10s exponent - no. 10)

y

x11

10=

9.7 EEXP

(e function - no. 11)

ye

x11

=

9.8 LN

(natural logarithm - no. 12)

yx

1

ln 1)= (

9.9 LG10

(10s logarithm - no. 13)

yx

1

log 1)= (

Scaling and calculation functions 9499-040-44311

SQRT 16

x1 y1

a0

y0

a

x1 y1

a0a Exp

EXP

x1 y1

10

x1

x1 y1

e

x1

x1 y1

ln

x1 y1

log

10

10 Non-linear functions

10.1

GAP
(dead band - no. 20)

yxL

1

1= \

with x1 < L

y

1

0=

with x1 = L...H

yxH

1

1= \

with x1 > H

Parameter Description Values Default

Low

Lower limit value

Real

0

High

Upper limit value 0

10.2 CHAR

(function generator - no. 21)

With max. 11 value pairs (input / output) non-linear functions
are simulated or linearized.

Configuration Description Values Default

Seg

Number of segments 1...10 1

x(1...11)

Input value for curve point Real *

y(1...11)

Output value for curve point 0

* 0 for x1, x3...x11 and 1 for x2

11 Trigonometric functions

11.1

SIN
(sinus function - no. 80)

yx

1

sin 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.2 COS

(cosinus function - no. 81)

yx

1

cos 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.3 TAN

(tangent function - no. 82)

yx

1

tan 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

9499-040-44311 Non-linear functions

17 GAP

x1 y1

y

x

y=x-High

y=x-Low

Low

High

x1 y1

y

x

( 10)ß

1

2

3

4

5

6

7

8

9

10

y1

y2

y11

x1 x2 x11

...

...

Seg

x1 y1

Select

(y1) = sin (x1)

x1 y1

Select

(y1) = cos (x1)

x1 y1

Select

(y1) = tan (x1)

11.4 COT

(cotangent function - no. 83)

yx

1

cot 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.5 ARCSIN

(arcus sinus function - no. 84)

yx

1

arcsin 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.6 ARCCOS

(arcus cosinus function no. 85)

yx

1

arccos 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0 0
Unit: arc measure 1

11.7 ARCTAN

(arcus tangent function - no. 86)

yx

1

arctan 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0

0

Unit: arc measure 1

11.8 ARCCOT

(arcus cotangent function - no. 87)

yx

1

arccot 1)= (

Parameter Description Values Default

Select

Unit: degree of angle 0

0

Unit: arc measure 1

Trigonometric functions 9499-040-44311

COT 18

x1 y1

Select

(y1) = cot (x1)

x1 y1

Select

(y1) = arcsin (x1)

x1 y1

Select

(y1) = arccos (x1)

x1 y1

Select

(y1) = arctan (x1)

x1 y1

Select

(y1) = arccot (x1)

12 Logic functions

12.1

AND
(AND gate - no. 60)

z d AND d AND d AND d

11234

=

zz

21

=

12.2 NOT

(inverter - no. 61)

zd

11

=

12.3 OR

(OR gate - no. 62)

z d OR d OR d OR d

11234

=

zz

21

=

12.4 BOUNCE

(debouncer - no. 63)

for de-bouncing a logic signal

Parameter Description Values Default

Delay

Switch-on and off delay time [s] Real 0

12.5 EXOR

(exclusive OR gate - no. 64)

zdEXORd

11 2

=

zz

21

=

12.6 FLIP

(D flipflop - no. 65)

The status of d1 is transferred to z1, when

- d2 changes from 0 to 1 (positive flank) and

- d3 is logic 0.
If d3 is logic 1, z1 is logic 0.

zz

21

=

9499-040-44311 Logic functions

19 AND

d1
d2
d3
d4

z1
z2

&

d1 z1

1

d1
d2
d3
d4

z1
z2

?1

d1

z1

Delay

Delay Delay

d1
d2

z1
z2

=1

signal
clock
reset

d1
d2
d3

z1
z2

12.7 MONO

(monoflop - no. 66)

Positive pulse of length T1 at z1, if a positive flank is detected
at d1 (0 r 1) and
Positive pulse of length T2, when a negative flank is detected at
d2 (1 r 0).

zzandzz

21 43

==

Parameter Description Values Default

Ti1

Pulse duration in s (d1,Mode1=0) Real 1

Ti2

Pulse duration in s (d2,Mode2=0) Real 1

Mode1

Source of pulse duration T1= Ti1 0

0

Source of pulse duration T1 = x1 1

Mode2

Source of pulse duration T2= Ti2 0

0

Source of pulse duration T2 = x2 1

12.8 STEP

(step function for sequencing - no. 68)

For conditional switch-on or as a ring counter. The STEP functi­on can be cascaded.

d1...d10 Condition inputs for switching on

x1 Input for cascading

d11=1 reset (y1 is set to 1 or to x1)
d12=1 stop (y1 and z1 remain unchanged)

d13 skip (switch-on with positive flank)

y1 Active step number (or + x1)
z1 1 = STEP function is active or in reset

12.9 TIME1

(timer - no. 69)

The status change of d1 is output with delay at z1. The delay is
T1 or x1 for the positive flank, T2 or x2 for the negative flank.

zz

21

=

Parameter Description Values Default

T1

Delay time in s (d1=0r1)

Real

0

T2

Delay time in s (d1=1r0) 0

Configuration Description Values Default

Mode

Delay times = T1/T2 0

0

Delay times = x1/x2 1

Logic functions 9499-040-44311

MONO 20

x1

d1

x2

d2

z1

z2

z3

z4

Ti1

Mode1

Ti2

Mode2

T1

T1

T1

T2T2T2

d11
d12
d13

reset
stop
skip

Casc

activ

Step

d1

d10

...

x1

z1

y1

STEP

x1

x2

d1

z1

z2

Mode

T1

T1

T2

t

t

T2

T1

T2

13 Signal converters

13.1

AOCTET
data type conversion

Function AOCTET converts an analog value (X1) into the individual bytes (Ooct1-4) of a data
type as used e.g. for transmission via the CAN bus ( see CPREAD / CPWRIT ). In the CAN
notation, the bytes are transmitted in Intel format. Unless connected instruments are in
compliance with this notation, word or bytewise echange of the bytes may be necessary.

The function works in both directions simultaneously ( analog > bytes / bytes > analog )
with separate data type adjustment in the parameters.

Analog inputs:

X1 analog input value
Ioct1..4 analog input byte value 1
Analog outputs:

Y1 analog output value
Ooct1..4 analog output byte value 1
Parameters:
Ioct data type of analog > byte conversion
Ooct data type of byte > analog conversion

The following data types
are available
0: Uint8
1: Int8
2: Uint16
3: Int16
4: Uint32
5: Int32
6: Float

13.2 ABIN

(analog i binary convertion - no. 71)

Converts analog value x1 into digital value z1...z8 and converts digital
value d1...d8 into analog value y1. Either binary: z1/d1 = LSB or BCD:
z1...z4/d1...d4 = LSD, z1/z5/d1/d5 = LSB or 1 of 8: z1/d1 = 1

Configuration Description Values Default

Select

analog r binary and vice versa 0

0analog r BCD and vice versa 1

analog r 1 of 8 and vice versa 2

13.3 TRUNC

(integer portion - no. 72)

Provides the integer portion of x1 (not rounded!) to y1.

yINTx

11

= ()

13.4 PULS

(analog-pulse convertion - no. 73)

Value x1 is converted into a number of pulses/h.

n Puls h

xx

xx

=×

10

100 0

\

\

n

max.

= 18 000/h with ts=100 ms Parameter Description Values Default

n

max.

= 9 000/h with ts=200 ms

x0

Start

Real

0

n

max.

= 4 500/h with ts=400 ms

x100

End 1

nmax. = 2 250/h with ts=800 ms

Puls/h

Pulses/h 0...nmax. 0

9499-040-44311 Signal converters

21 AOCTET

x1

d1

d8

...

z1

z8
y1

...

1 aus 8
BCD
Binär

2
2

2

0

1

7

1 aus 8

BCD

Binär

2
2

2

0

1

7

.
.
.
.

.
.
.
.

Select

0...255

0...255

x1 y1

x

y

x1 z1

x0 x100

Puls/h

13.5 COUN

(up/down counter - no. 74)

The events (0 r 1) at d1 are counted up and the events at d2 are
counted down. Condition: the non-counting input is not connected,
or connected to 1. During carry or borrow, the relevant output is 0.

Parameter Description Values Default

y0

Preset value 0

Max

Max. limit Real 9999

Min

Min. limit 0

Mode

Source of preset = y0 0

0

Source of preset = x1 1

reset (di4) preset (di3) Mode

Count = counter output (counter value) 0 0 GO (Default)
carry = positive carry 0 1 PRESET
borrow = negative carry 1 0 RESET (first-Run)

1 1 RESET (first-Run)

13.6 MEAN

(mean value formation - no. 75)

y1 = arithmetic mean value from the number (ValNo)ofx1
values sampled last. The interval between the individuel sam­ples is adjustable with Sample and Unit. Sampling is
also possible at a positive flank at d3 (sample).
Sampling is interrupted with d1=1(disabl),
the mean value is deleted with d2 = 1 (reset).

Configuration Description Values Default

After sampling of the required number of

Sample

Value for interval Real 1

values (ValNo), z1 goes to 1 during 800 ms.

ValNo

Number of values to be sampled 1...100 100

This signal can be used at the sample input (d3)

Unit

Time unit for interval: s 0

0of a second MEAN function for cascading. Time unit for interval: min 1

Time unit for interval: h 2

Example 1: Mean value of the last minute with one sample every second.

Sample:1 Unit:0 r one sample every second.
ValNo: 60 r the mean value is calculated from the last 60 values (1 minute).

Example 2: Mean value of the last day with one sample every hour.

Sample:1 Unit:2 r one sample every hour.
ValNo:24 r the mean value is calculated from the last 24 values (1 day).

Example 3: Mean value of the last day with one sample every 15 minutes.

Sample:15 Unit:1 r one sample every 15 minutes.
ValNo:96 r the mean value is calculated from the last 96 values (1 day).

Signal converters 9499-040-44311

COUN 22

>Tr

>Tr

reset
preset

Preset

down
up

Count

carry

borrow

d4
d3

x1

d2
d1

y1

z1

z2

&

&

&

y0

Mode

Min

0000

Max

9999

d2
d1
d3
x1

z1
y1

reset
disabl
sample

Unit

ValNo

Sample

]

ValNo

ready
Mean

14 Time functions

14.1

LEAD
(differentiator - no. 50)

{}

yt

T

Tt

y tt a xtxtt y

1

s

1s 1 1s 0

() [ ( \ ) ()\ ( \ ) ]=

+

×+× +

ts calculation cycle time x1(t) instantaneous x1

T time constant x1(t-ts) previous x1
a

gain y1(t) instantaneous y1

reset = reset to start condition

y0

Output offset y1(t-ts) previous y1

Parameter Description Values Default

a

Description

Real

1

y0

Output offset 0

T

Time constant in s 1

Configuration Description Values Default

Mode

Differentiating all changes 0

0Differentiating only pos. changes 1

Differentiating only neg. changes 2

14.2 INTE

(integrator - no. 51)

yt y tt

t

T

xt x

11

s

s

10

() ( \ ) [ () ]=+×+

ts calculation cycle time x1(t) instantaneous x1
T integration constant y1(t) y1 aftert=n.ts
n number of calcul. cycles y1(t-ts) previous y1
x0 input offset

Parameter Description Values Default

T

Time constant in s

Real

60

x0

constant 0

reset (d2 = 1, priority over preset and stop)

y0

Preset value 0

preset (d3 = 1, priority over stop)

Min

Min. limiting -9999

stop (d1 = 1)

Max

Max. limiting 9999

z1 = 1 with max. limiting exceeded

Mode

Source of Preset = y0 0

0

z2 = 1 with min. limiting exceeded Source of Preset = x2 1

14.3 LAG1

(filter - no. 52)

With d1 = 0, x1 is transmitted to y1 with delay after a 1st order
e-function (d1 = 1: without delay).

yt

T

Tt

ytt

t

Tt

xt

1

s

1

s

s

s

1

() ( \ ) ()=

+

×++×

ts calculation cycle time x1(t) instantaneous x1
d1 = 0: delay effective (default) T time constant y1(t) y1 aftert=n.ts
d1 = 1: delay ineffective n no. of calculation cycles y1(t-ts) previous y1

Parameter Description Values Default

T

Time constant in s Real 1

9499-040-44311 Time functions

23 LEAD

a

T

d1

x1

reset

y1

y0

Mode

+

+-

-

/

preset
reset

stop

x2

d3

d2

x1

d1

z1
z2
y1

y0

Mode

?1

T

ò

MAX

MIN

MAX
MIN

Min

Max

x0

Preset

T

d1

x1

y1

14.4 DELA1

(delay time 1 - no. 53)

Delay time with TT = n.ts (d3 not wired) or shift register of
depth n (d3: 0 r 1 as clock).

Parameter Description Values Default

n

Delay factor 0/1/...255 0

reset (d1 = 1, priority over preset and clock)
preset (d2 =1, priority over clock)

ts = calculation cycle time

clock (d3, as specified above)

14.5 DELA2

(delay time 2 - no. 54)

Value x1 is output with delay of Td (y1).

yt xtTd

11

() ( \ )=

Parameter Description Values Default

Td

Delay in s Real 0

Td max =25,5 s with ts=100 ms

reset (d1 = 1, priority over preset)

Td max =51,0 s with ts=200 ms preset (d2 = 1, delay (d1=0andd2=0)
Td max =102,0 s with ts=400 ms
Td max =204,0 s with ts=800 ms

14.6 FILT

(filter with tolerance band - no. 55)

With the difference between x1 and y1 below Diff and d1 =
0, y1 is delayed as follows:

yt

T

Tt

ytt

t

Tt

xt

1

s

1

s

s

s

1

() ( \ ) ()=

+

×++×

Outside the tolerance band or with d1 = 1 the output fol

-

lows the input directly

Parameter Description Values Default

T

Time constant in s

Real

1

Diff

Tolerance band 1

Time functions 9499-040-44311

DELA1 24

d1
d2
d3

x1

x2

y1

0

n

t

reset
preset
clock

X1

Preset

Y1

d1
d2

x1

x2

y1

0

Td

t

reset
preset

X1

Preset

Y1

T

d1

x1

y1

?1

Diff

reset

14.7 TIMER

(time switch 1 - no. 67)

z1 is switched on at absolute time TS (Mo=month, D=day,
H=hour, Mi=minute) and switched off again TE later

(D=days, H=hours, Mi=minutes). Switching can be done once
or cyclically, and suppressed with d1 = 1.
y1 indicates the actual weekday (0...6 = Su...Sa)

Parameter Description Values Default

TS.Mo

Switch-on time, month 0...12

0

TS.D

Switch-on time, day 0...31

TS.Mo=0andTS.D = 0 means ‘actual day’ When
time defined with TS.H / TS.Mi has elapsed,
the 1st switching operation occurs on the following
day.

With TS.Mo = 0 and TS.D < actual day the 1st
switching operation occurs in the following month.
With TS.Mo ß actual month and TS.D < act.
day the 1st switching operation occurs in the follo­wing year.

TS.H

Switch-on time, hour 0...23

TS.Mi

Switch-on time, minute 0...59

TE.D

Time duration, days 0...255

TE.H

Time duration, hours 0...23

TE.Mi

Time duration, minutes 0...59

Configuration Description Values Default

Func1

Function runs cyclically 0

0

Function runs once 1

Func2

Function runs daily 0

0

Function runs from Mo...Fr 1
Function runs from Mo...Sa 2
Function runs weekly 3

14.8 TIME2

(time switch 2 - no. 70)

z1 is switched on TS (D=days, H=hours, Mi=minutes) after a
positive flank of d3 and switched off again TE later (D=days,
H=hours, Mi=minutes). If end is fed back to start, the
switching operation is cyclical. The operation is suppressed
with d1 = 1, d2 = 1 finishes an instantaneously running swit

-

ching operation immediately. y1 indicates the actual weekday
(0...6 = So...Sa)

Parameter Description Values Default

z2=1atswitching operation end

TS.D

Switch-on delay, days 0...255 0

TS.H

Switch-on delay, hours 0...23 0

TS.Mi

Switch-on delay, minutes 0...59 0

TE.D

Time duration, days 0...255 0

TE.H

Time duration, hours 0...23 0

TE.Mi

Time duration, minutes 0...59 0

9499-040-44311 Time functions

25 TIMER

disabl

d1 z1

y1

Func 1

Func 2

TS.Mo
TS.D
TS.H
TS.Mi

TE.D
TE.H
TE.Mi

t

disabl
start
reset

ende

d1

d3

d2

z1
y1

z2

TS.D
TS.H
TS.Mi

TE.D
TE.H
TE.Mi

t

15 Selection and storage

15.1

EXTR

(extreme value selection - no. 30)

The values of x1...x3 are output sorted according to height at
y1...y3. y4...y6 indicate the relevant input number. With equality
the distribution is at random. If an input is not wired or >0,5 . 10

37

or <-0,5 . 1037, it is not taken into account during selection.

15.2 PEAK

(peak value memory - no. 31)

y1 follows the max. and y2 follows the min. value of x1. With
stop (d1 = 1, d2 = 0) both values remain stable.

reset (d2 = 1, priority over stop): y1 = x1
stop (d1 = 1, d2 = 0): as described above
go (d1 = 0 and d2 = 0): as described above

15.3 TRST

(hold amplifier - no. 32)

y1 follows x1, when d1 = 0.
With d1 = 1 the momentary value of x1 is stored.

15.4 SELC

(constant selection - no. 33)

Either parameters C1.1...C1.4 (with d1 = 0) or C2.1...C2.4 (with
d1 = 1) are connected with y1...y4.

Parameter Description Values Default

C1.1...4

Constant group1

Real

0

C2.1...4

Constant group2 1

15.5 SELP

(parameter selection - no. 34)

y1=C1(d1=0,d2=0)
y1=C2(d1=0,d2=1)

y1=C3(d1=1,d2=0)
y1=x1(d1=1,d2=1)

Parameter Description Values Default

C1...C3

Constants Real 0

Selection and storage 9499-040-44311

EXTR 26

Max
MaxNo

Mid
MidNo

Min
MinNo

y1>y2>y3

x1

x2

x3

y3
y6

y2
y5

y1
y4

y1

y2

d1
d2

x1

xmax

xmin

&

x<y

x>y

stop
reset

d1
x1

y1

hold

y1

y2

y3

y4

d1

C1.1
C1.2
C1.3
C1.4

I

C2.1
C2.2
C2.3
C2.4

II

d1
d2

x1

001
012
103
114

y1

C2

C3

C1

15.6 SELV1

(variable selection - no. 35)

y1=x1(d1=0,d2=0)
y1=x2(d1=0,d2=1)

y1=x3(d1=1,d2=0)
y1=x4(d1=1,d2=1)

15.7 SOUT

(selection of output - no. 36)

y1=x1(d2=0,d1=0)
y2=x1(d2=0,d1=1)

y3=x1(d2=1,d1=0)
y4=x1(d2=1,d1=1)

This functionblock has changed from operating
version 6 to7. Old truthtable:

15.8 REZEPT

(recipe management - no. 37)

The block contains 5 groups each with 4 parameters. x5 selects,
which group is available at y1...y4. With x5 <1 or >5 or with d2
=1(manual), x1...x4 are through-connected directly to
y1...y4. With d1 = 0 r 1 the values at x1...x4 are written to the
group selected with x5 (store).

manual (d2 = 1): as described above
store (d1=0r 1): as described above

15.9 2OF3

(2-out-of-3 selection with mean value formation - no. 38)

y1 = arithmetic mean value of x1, x3 and x5. y2 = number of valu­es used for mean value formation. The difference of x1, x3 and x5
is formed and compared with Diff. Inputs, the value of which va

-

ries by > Diff, are not used for mean value formation. When ap

­plying the fail signals of AINP (z1) to d1...d3, faulty inputs are not
taken into account either during mean value formation. z1=1in

­dicates, that 1 input has failed and was not used for mean value
formation. z2 = 1 indicates, that there was no mean value forma

­tion, because min. 2 inputs had failed.

Parameter Description Values Default

Diff

Difference limit value Real 1

15.10 SELV2

(cascadable selection of variables - no. 39)

y1 = x1 (x5 < 1,5)
y1 = x2 (x5 = 1,5...<2,5)

y1 = x3 (x5 = 2,5...<3,5)
y1 = x4 (x5 = 3,5...Î)

9499-040-44311 Selection and storage

27 SELV1

001
102
013
114

d1
d2

x1
x2
x3
x4

001
012
103
114

y1

d1
d2

x1

001
012
103
114

y1
y2
y3
y4

y1
y2
y3
y4

y5

d2
d1

x1
x2
x3
x4

x5

-5

manual
store

SetNo Casc

Set1.1
Set1.2
Set1.3
Set1.4

1

Set2.1
Set2.2
Set2.3
Set2.4

2

Set3.1
Set3.2
Set3.3
Set3.4

3

Set4.1
Set4.2
Set4.3
Set4.4

4

Set5.1
Set5.2
Set5.3
Set5.4

5

d1
d2
d3
d4
x1
x2
x3
x4
x5
x6

z1
z2

y1
y2

]

err1
err2

Difffail1

fail2
fail3
off
X1
X1mult
X2
X2mult
X3
X3mult

Y1
Casc

y2

y1

x5-3

Casc

Select

x5

x1
x2
x3
x4

<1,5 1
1,5...<2,5 2
2,5...<3,5 3

3,5... 4Î

16 Limit signalling and limiting

16.1

ALLP
(alarm and limiting with fixed limits - no. 40)

Signal x1 is monitored for 2 low (L1, L2) and 2 high limit values
(H1, H2). Additionally min. and max. limiting is applied to the sig

-

nal (L1, H1). The signal can be x1 or dx1/dt or x1 - x0.
Parameter Description Values Default

H1

Max. alarm 1 or max. limit

Real

9999

L1

Min. alarm 1 or min. limit -9999

H2

Max. alarm 2 9999

y1 = signal limited to L1 and H1
z1 = 1 with signal > H1

z2 = 1 with signal > H2
z3 = 1 with signal < L1
z4 = 1 with signal < L2

L2

Min. alarm 2 -9999

x0

offset 0

xsd

switching hysteresis 1

Configuration Description Values Default

Select

Monitored variable: x1 0

0

Monitored var.: dx1/dt [1/s] 1

Monitored var.: x1 - x0 2

16.2 ALLV

(alarm and limiting with variable limits - no. 41)

Signal x1 is monitored for 2 low (x2, L2) and 2 high limit values
(x3, H2). Additionally min. and max. limiting is applied to the
signal (x2, x3). The signal can be x1 or dx1/dt or x1 - x0.
Parameter Description Values Default

H2

Max. alarm 2

Real

9999

L2

Min. alarm 2 -9999

y1 = signal limited to L1 and H1

x0

offset 0

z1 = 1 with signal > H1

xsd

switching hysteresis 1

z2 = 1 with signal > H2 Configuration Description Values Default
z3 = 1 with signal < L1

Select

Monitored variable: x1 0

0z4 = 1 with signal < L2 Monitored variable: dx1/dt [1/s] 1

Monitored variable: x1 - x0 2

16.3 EQUAL

(comparison - no. 42)

Checking, whether x1 is smaller, equal or higher than x2
(+/- tolerance Diff).

zwithxx

312

1=<\ e zz

63

=

zwithxx x

2122

1== +(\)( )eeK zz

52

=

zwithxx

112

1=>+e zz

41

=

Parameter Description Values Default

Diff

Tolerance limit Real 0

Mode

Source tolerance limit: Diff 0

0

Source of tolerance limit: x3 1

Limit signalling and limiting 9499-040-44311

ALLP 28

Select

H1 H2

L2

L1

x1

y1
z1
z2
z3
z4

Y1
h1
h2
l1
l2

Xsd

x0

Select

H2

L2

x1

x2
x3

y1
z1
z2
z3
z4

Y1
h1
h2
l1
l2

Xsd

X0

X1

H1
L1

Mode

Diff

x1
x2
x3

z1
z4
z2
z5
z3
z6

X1
X2
Diff

X1>X2

X1=X2

X1<X2

16.4 VELO

(rate-of-change limiting - no. 43)

x1 is passed through to y1, however, its rate of change is limited to a
positive and / or a negative maximum value (gradient).

Parameter Description Values Default

GrX+

Positive gradient (1/s)

Real

Î

GrX-

Negative gradient (1/s) Î

Mode+

Source of pos. gradient: GrX+ 0

0

d1 = 0: positive gradient is effective
d2 = 0: negative gradient is effective
d1 / d2 = 1: relevant gradient is ineffective

Source of pos. gradient:x2 1

Mode-

Source of neg. gradient: GrX- 0

0

Source of neg. gradient: x3 1

16.5 LIMIT

(multiple alarm - no. 44)

x1 is checked for 8 alarm values. Mode determines the opera

-

tion of the relevant alarm (max. / min.).

Parameter Description Values Default

L1...L8

Alarm values

Real

0

Xsd

Switching hysteresis 0

z1...z8:0=noalarm 1 = alarm

Configuration Description Values Default

Mode1...
Mode8

Operation: max. alarm 0

0

Operation: min. alarm 1

16.6 ALARM

(alarm processing - no. 45)

x1 is checked for a low and a high alarm value. Additionally the digital
alarm input can be switched to d1. With d2 = 1 the alarms are sup

­pressed. After removal of this signal, suppression is maintained, until
the monitored value returns within the limits.

z1:0=noalarm 1 = alarm Parameter Description Values Default
d1 can come e.g. from the fail output of an AINP

LimL

Low alarm value

Real

10

LimH

High alarm value 10

Lxsd

Switching difference 0

Configuration Description Values Default

Fnc

Alarm function: meas. value 0

0Alarm function: meas. value + d1 1

Alarm function: d1 2

9499-040-44311 Limit signalling and limiting

29 VELO

d2
d1
x1
x2

x3

y1

Mode+

GrX+

GrX+

Mode-

GrX-

GrX-

Î

Î

x1

L2 L8

L1

...

Mode1

Mode2 Mode8

...

z1

...

z8

Xsd

stop

fail

LimL

LimH

Xsd

d2

x1

d1

z1

Fnc

alarm

17 Visualization

17.1

VWERT
(display / definition of process values - no. 96)

For display or alteration of 6 analog or digital values in 6
display lines. With d1 = 1 the operating page is not displayed.
With d2 = 1 the values are not adjustable by means of keys
ID. With a positive flank at d9 (0r1) the input values are
stored as output values.

Parameter Description Values Default

z1...z
6

Start values digital at po

-

wer-on

0/1 0

Y1...Y
6

Start values analog at po

-

wer-on

Real 0

Configurati

-

on

Disp1
...
Disp6

Display line, value adjustable 0

1Only display line 1

Line = Empty line 2

Mode1
...
Mode6

Display line analog 0

0

Display line digital 1

Dp1...
Dp6

Digits behind dec. point 0...5 0

Text entry is possible only via the engineering tool.

Header

The following values or texts are displayed in the lines:

Ü

Block number 3 digits

*

Fixed text or space (no access)

Ö

First 16 characters of ‘title’’

Analog line

ä

With analog lines: parameter name (dependent
of line

the first 6 characters of ‘text 1a’...’text 6a’)

#

With analog lines: value x1...x6 dependent of line

<

With analog lines: unit (the first 6 characters

Digital line

of ‘text 1b’...’text 6b’ dependent of line)

>

With digital lines: dependent of signal and line
the first 16 characters of ‘text 1a’...’text 6a’ (Signal=0)
the first 16 characters of ‘text 1b’...’text 6b’ (Signal=1)

Visualization 9499-040-44311

VWERT 30

x1

d3

x2
d4
x3
d5
x4
d6
x5
d7
x6
d8
d9
d2
d1

.
.
.
.
.
.
.
.
.

y1
z1

y6
z6

Mode 1

Mode 2

Mode 4

Mode 3

Mode 5

Mode 6

Dp1

z2

z3

z4

z5

z6 Y6

Dp2

Dp4

Dp3

Dp5

Dp6

Disp 1

A.A

?1

store
lock
hide

Disp 2

Disp 3

Disp 4

Disp 5

Disp 6

Y5

Y4

Y3

Y2

Y1z1

x1
x2
x3
x4
x5
x6

d1

d2

d3

d4

d5

d6

:

Ü* Ö

=

ä#<**

>*

17.2 VBAR

(bargraph display - no. 97)

For display of 4 analog values, 2 thereof as bargraphs. The bar

­graphs can be horizontal or vertical. The values of x1 and x2 can
also be altered. With d1 = 1 this operating page is not displayed.
With d2 = 1 the values are not adjustable using keys ID.

Parameter Description Values Default

Y1, Y2

display x1 / x2, variable Real 0

Configuration Description Values Default

Disp 1
Disp 2

display x1 / x2, variable 0

1only display x1 / x2 1

empty field x1 / x2 2

Dp1, DP2

Digits behind dec. point 0...3 0

Type

Both bargraphs horizontal 0

0

Both bargraphs vertical 1
Scaling bargraph 1 (x3)

X3 0

Left or bottom Real 0

X3 100

Right or top Real 100

X3 mid

Start value middle Real 0
Scaling bargraph 2 (x4)

X4 0

Left or bottom Real 0

X4 100

Right or top Real 100

X4 mid

Start value middle Real 0

Text entry is possible only via the engineering tool.

Bargraphs
horizontal

The following values or texts are displayed:

Ü

Block number 3 digits

*

Fixed text or space (no access)

Ö

First 16 characters of ‘title’

ä

Parameter name for x1 (first 6 characters of ‘name 1’)

#

Parameter name for x2 (first 6 characters of ‘name 2’)

<

Value x1

vertical

>

Value x2

y

Unit for x1 (first 6 characters of ‘unit 1’)

x

Unit for x2 (first 6 characters of ‘unit 2’)

9499-040-44311 Visualization

31 VBAR

x1

x3

x4 x2

x1

x3
x4

x2

x1

x2

x3

x4

d2
d1

y1

X4 0 X4 100

Typ

X3 100

y2

Y2

Dp2

Dp1

Disp 1

?1

Y1

X3 0 X3 mid

X4 mid

lock
hide

A.A

Disp 2

:

Ü* Ö

ä<y

#

>

x

:

Ü* Ö

ä

<>

yx

#

17.3 VPARA

(parameter operation - no. 98)

For common display and adjustment of max. 6 parameters of ot

­her function blocks on 6 display lines. When value 0 is specified
as block number, the corresponding line is a text line. With in

-

put (x) connected, keys ID are without effect but display and
output follow the input with positive edge at d3 (0r1). With d2
= 1, the values are not adjustable by means of keys ID. With
d1 = 1, the operating page is not displayed

Configuration Description Values Default

Block1...
Block6

Block number of
displayed parameter

**

Num1...
Num6

Parameter number

**

* To prevent confusion and thus operator errors, we
recommend adjusting block numbers and parameters

exclusively via the engineering tool, which is also used
for entry of the parameters with short-form descriptions

Text entry is possible only via the engineering tool.

The following values or texts are displayed in the lines:

Ü

Block number 3 digits

*

Fixed text or space (no access)

Ö

First 16 characters of ‘title’

ä

With parameter lines: parameter name (depend. of line

the first 6 characters of ‘text 1’...’text 6’)

Parameter line

#

With parameter lines: the parameter value

<

With parameter lines: unit (the first 6 characters

of ‘unit 1’...’unit 6’ dependent of line)

>

With text lines: the first 16 characters of

Text line

‘text 1’...’text 6’ dependent of line

Visualization 9499-040-44311

VPARA 32

x1

x2

x3

x4

x5

x6

d3
d2

d1

y1

y6

.
.

.
.
.

.
.
.
.

z1

z6

store
lock
hide

Block1

Num1

Num3

Num5

Num2

Num4

Num6

Block2

Block3

Block4

Block5

Block6

(1)
(2)
(3)
(4)
(5)
(6)

:

Ü* Ö

=

ä#<**

>*

17.4 VTREND

(trend display - no. 99)

For collection and display of the last 100 analog values of x1.
These values are displayed in a trend curve. Sampling interval
(Sample) and time unit (Unit) are adjustable. With d1 = 1
the operating page is not displayed. With d2 = 1 sampling is in

­terrupted. With d3 = 1 trend sampling is reset. Sampling can be
done automatically or with a positive pulse at d4.

Configuration Description Values Default

Unit of sampling interval

Unit

seconds ( s)0

0Minutes( m)1

Hours ( h)2

Sample

Value of sampling interval Real 1

Dp

Digits behind decimal point 0...3 0

X0

Display scaling 0%

Real

0

X 100

Display scaling 100% 100

Y1 is the value from 100 samples ago (X-100)
z1=1 when buffer memory full (ready)

The following values or texts are displayed:

Trend display

Ü Block number 3 digits
* Fixed text or space (no access)
Ö

First 16 characters of ‘title’

ä

X 100

#

X0

<

Instantaneous value x1

>

Unit for x1 (first 6 characters of ‘unit’)

y

-100*Sample, Unit

Text entry is possible only via the engineering tool.

9499-040-44311 Visualization

33 VTREND

X1

X1

Unit

-100

.

Sample

X0

x1

d3

d1

Y1

z1

d4
d2

Unit
Sample

sample
disabl

X-100

ready

reset

hide

...

98

99

100

1

2

3

4

X0 X 100

X 100

Dp1

A.A

:

Ü* Ö

ä

<

y

#
>

18 Communication

ISO 1745

Max. 20 functions L1READ and L1WRIT are configurable (blocks 1...20), whereby any combination is possible. In the
functions, any data can be used.

18.1 L1READ

(read level1 data - no. 100)

Any 7 analog process values (x1...x7) and any 12 digital status
informations (d1...d12) of the engineering are composed into a
data set for the digital interface. With code 00, function num

­ber 0, the digital interface can read the data set as overall
block or the individual values with codes 01...09, function
number 0.

18.2 L1WRIT

(write level1 data - no. 101)

With codes 31...39, function number 0, the digital interface
writes into EEPROM cells. The data set comprises 8 analog
process values (y1...y8) and 15 digital status informations
(z1...z15), which are thereby made available to the enginee

-

ring.

Communication 9499-040-44311

L1READ 34

Interface

x1

x7

...

Statusbyte1

Code 01

Code 02

Code 00

Code 03
Code 04
Code 05
Code 06
Code 07
Code 08
Code 09

6543210

d6

d1

...

Statusbyte2

6543210

d12

d7

...

Code 31

Code 32
Code 33
Code 34
Code 35
Code 36
Code 37
Code 38
Code 39

EEPROM

987654321043210

z1

z15

...

y1

.
.
.
.
.
.
.

y8

Interface

PROFIBUS INTERBUS

Max. 4 functions DPREAD and 4 functions DPWRIT are configurable (blocks 1...4 or 11...14), whereby any combination
is possible. In the functions, any data can be used.

18.3 DPREAD

(read level1 data via PROFIBUS / INTERBUS - no. 102)

Block numbers 1...4. Any 6 analog process values (x1...x6) and
any 16 digital process values (d1...d16) of the engineering are
grouped for reading via a PROFIBUS/I

NTERBUS data channel.

Block number 1 provides the data for channel 1 etc. The
PROFIBUS/ I

NTERBUS module reads the data of two channels at

intervals of 100 ms. z1...z4 indicate the PROFIBUS/I

NTERBUS sta

-

tus.

z1 = bus access not successful
z2 = faulty parameter setting
z3 = faulty configuration
z4 = no data communication

18.4 DPWRIT

(write level1 data via PROFIBUS / INTERBUS - no. 103)

Block numbers 11...14. The data of a PROFIBUS/INTERBUS
data channel are transmitted into the memory. Block number
11 transmits the data of channel 1 etc. The
PROFIBUS/I

NTERBUS module writes the data of two channels

at intervals of 100 ms. The data set comprises 6 analog pro­cess values (y1...y6) and 16 digital status informations
(z1...z16), which are available to the engineering. z17...z21
indicate the PROFIBUS/I

NTERBUS status.

z17 = bus access not successful
z18 = faulty parameter setting
z19 = faulty configuration
z20 = no data communication
z21 = data OK

9499-040-44311 Communication

35 DPREAD

Interface

Statusbyte1

(0)

(1)

(2)
(3)
(4)
(5)
(6)
(7)

76543210

d8

d1

...

Statusbyte2

76543210

d16

d9

...

x1

.
.
.
.
.

x6

z1
z2
z3
z4

b-err

p-err

c-err

d-err

z1

z16

...

y1

.
.
.
.
.

y6

Interface

(0)

(1)

(2)
(3)
(4)
(5)
(6)
(7)

76543210

76543210

z17
z18
z19
z20
z21

b-err
p-err
c-err
d-err
valid

19 KS98+ I/O extension

with CANopen interface

The additional CANopen interface extends the multi

-

function unit functionality already in the basic version by

w

Extension of the number of local I/O by means of
the modular PMA RM 200 I/O system

w

connection of PMA multi-temperature controllers
KS800 / KS 816 with CANopen interface

w

on-site data exchange with other KS98+ units (cross
crommunication)

a

These functions are available only in KS98+
versions from operating version 5.

BUS terminating resistor

Both ends (first and last unit) of the CANopen bus must be
fitted with a bus terminating resistor. For this purpose, the
bus terminating resistor provided in each KS98+ can be used.
With the S.I.L. switch closed, the terminating resistor is
connected. By default , the S.I.L. switch is open
(see opposite).

Status display : CAN bus status

Character Value Signification
1, 2 1...42 Node number
3, 4 : Separator
5, 6 NC NoCheck:

Node existence so far unchecked / node not provided.

Ck Check:

Check for node existence is busy.

NR NoResponse:

No response from this node. However, node is required.

OK Ready:

Node has responded and was identified.

ES EmStart:

Node has output an emergency message.

7, 10, 13 - Separator
8, 9 NA NotAvailable:

Node status is unknown.

PO PreOperation:

Node is in status PreOperational.

Er Error:

Node is in error condition.

Op Operational

: Node is in operational condition.

11, 12 NU NotUsed:

Node is not required by an own lib function.

Wa Waiting:

Lib function waits for identification of this node

Pa Parameter setting:

Lib function is busy setting the node parameters

OK Ready:

Lib function has finished parameter setting

14...21 String Determined node name

KS98+ I/O extension 9499-040-44311

DPWRIT 36

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM220-0

Error 1

Error 4

Error 2

Error 3

NC

NC

NC

NC

I

in1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM221-0

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Uin4

-10..10
V

Uin3

-10..10
V

A-IN/I,U

RM222-2

Error 1

Error 4

Error 2

Error 3

+

-

+

-

4

3

+

-

+

-

2

1

A-IN/TEMP

RM224-1

GND

RxDTxD

Alarm

Receive

Power

Transmit

RTSB/PA/N

GNDGND

+5V

OUT

+24V

IN

P-DP-CPU

RM202

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM220-0

Error 1

Error 4

Error 2

Error 3

NC

NC

NC

NC

I

in1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM221-0

GND

RxDTxD

Alarm

Receive

Power

Transmit

RTSB/PA/N

GNDGND

+5V

OUT

+24V

IN

P-DP-CPU

RM202

open

19.1 RM 211, RM212 and RM213 basic modules

An RM 200 system comprises a basic module (housing) for
mounting on a snap-on rail with 3, 5 or 10 sockets.
The left socket is generally reserved for bus coupler module
CANopen RM 201. Dependent of requirements, I/O modules or
dummies are fitted in the other sockets. The modules click
into the basic module and can be released for replacement by
means of simple tools.

a

The plug-in cards must not be plugged in or

withdrawn with the supply voltage switched on.

19.2 C_RM2x

(CANopen field bus coupler RM 201 - no. 14)

Coupler module RM201 contains the interface to the CAN bus and is plug

­ged into the first socket. The other sockets are provided for various I/O
modules, which are read cyclically via an internal bus.

Parameter Description Values Default

NodeId

RM201 node address 2...42 32

Unlike other KS98 functions, only one data function may be wired at the ana

-

log outputs.
Prerequisite for communication between KS98+ multifunction unit and

CANopen field bus coupler RM 201 is a matching setting of CANparame

-

ters (r see ET98 r Device r CANparameters).

Outputs:

Slot1...Slot9 Connection of RM modules RM_DI, RM_DO, RM_AI and RM_AO
et-err 0 = no engineering error 1 = engineering error (change parameter NodeId)
id-err 0 = correct participant Id 1 = faulty participant Id
valid 0 = invalid data 1 = data are valid

9499-040-44311 KS98+ I/O extension

37 RM 211, RM212 and RM213 basic modules

CAN

H

GND

CAN
GND

RxD

CAN

L

TxD

Alarm

Receive

Power

Transmit

+24V

IN

CAN-CPU

RM 201

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 220-0

Error 1

Error 4

Error 2

Error 3

NC

NC

NC

NC

I

in1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 221-0

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Uin4

-10..10
V

Uin3

-10..10
V

A-IN/I,U

RM 222-2

Error 1

Error 4

Error 2

Error 3

+

-

+

-

4

3

+

-

+

-

2

1

A-IN/TEMP

RM 224-1

Error 1

Error 2

+Ub

OUT

+Ue

IN

+Ue

IN

+Ub

OUT

-Ue

IN

-Ue

IN

-Ub

OUT

-Ub

OUT-USense

+U

Sense

+U

Sense

-U

Sense

DMS-IN

RM 225

A-OUT/A

Iout

0..20
mA

Uout

0..10
V

Iout

0..20
mA

Uout

0..10
V

Uout

0..10
V

Uout

0..10
V

Iout

0..20
mA

Iout

0..20
mA

I3

I2

I1

I4

U3

U2

U1

U4

RM 231-0

Iout

0..20
mA

Uout

-10..10
V

Iout

0..20
mA

Uout

-10..10
V

Uout

-10..10
V

Uout

V

-10..10

Iout

0..20
mA

Iout

0..20
mA

I3

I2

I1

I4

U3

U2

U1

U4

A-OUT/C

RM 231-2

IN2

IN1

IN4

IN3

IN4

IN3

IN2

IN1

+24V

OUT

+24V

OUT

+24V

OUT

+24V

OUT

D-IN/SEN

RM 241

OUT

3

OUT

1

OUT

4

OUT

2

6

4

2

OUT

7

OUT

5

OUT

8

OUT

6

8

5

3

1

7

+24V

IN

+24V

IN

Power

Power

D-OUT

RM 251

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 220-0

Error 1

Error 4

Error 2

Error 3

NC

NC

NC

NC

I

in1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 221-0

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Uin4

-10..10
V

Uin3

-10..10
V

A-IN/I,U

RM 222-2

Error 1

Error 4

Error 2

Error 3

+

-

+

-

4

3

+

-

+

-

2

1

A-IN/TEMP

RM 224-1

GND

RxD TxD

Alarm

Receive

Power

Transmit

RTSB/PA/N

GNDGND

+5V

OUT

+24V

IN

P-DP-CPU

RM 202

+24V

OUT

+24V

OUT

Error 1

Error 4

Error 2

Error 3

+24V

OUT

+24V

OUT

Iin1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 220-0

Error 1

Error 4

Error 2

Error 3

NC

NC

NC

NC

I

in1

0..20
mA

Iin2

0..20
mA

Iin4

0..20
mA

Iin3

0..20
mA

A-IN/I

RM 221-0

GND

RxD TxD

Alarm

Receive

Power

Transmit

RTSB/PA/N

GNDGND

+5V

OUT

+24V

IN

P-DP-CPU

RM 202

Partial engineering for communication with a RM200 node.

19.3 RM_DI

(RM 200 - digital input module - no. 15)

Function RM_DI handles the data of connected digital input modules.

Configuration Description Values

MTyp

Module type

0: RM 241 =4x24 VDC
1:RM242=8x24 VDC
2:RM243=4x230VAC

Inv 1

…

Inv 8

Direct or inverse output of input signal 1?

…

Direct or inverse output of input signal 8?

direct

/

inverse

Inputs and outputs:

Slot x Connection of one of the slot outputs of the RM 200 node (C_RM2x)
di 1...di 8 1st to 8th digital input signal

et-err 0 = no engineering error 1 = engineering error (several RM module functions in a slot)
slotid 0 = correct slot allocation 1 = faulty slot allocation (faulty RM module fitted)
valid 0 = no data 1 = data can be received

19.4 RM_DO

(RM 200 - digital output module - no. 16)

Function RM_DO handles the data of connected digital output modules.

Configuration Description Values

MTyp

Module type

0: RM 251 =8x24VDC,0,5A
1:RM252=4xrelay (230 VDC) 2A

Inv 1

…

Inv 8

Direct or inverse output of output signal 1?

…

Direct or inverse output of output signal 8?

direct

/

inverse

FStat1

Output last signal or Fstat in case of commu

-

nication failure

no

…

/

FStat8

FStat

FStat1

Output 1 status in case of errror 0/1

…

… ...

FStat8

Output 8 status in case of error 0/1

Inputs and outputs:

Slot x Connection of one of the slot outputs of the RM 200 node (C_RM2x)
do 1...do 8 Set-points for digital outputs 1 to 8

fail 1...fail 8 Output 1...output 8 with failure
et-err 0 = no engineering error 1 = engineering error (several RM module functions in a slot)
slotid 0 = correct slot allocation 1 = faulty slot allocation (faulty RM module fitted)
valid 0 = no data 1 = data could be received

KS98+ I/O extension 9499-040-44311

RM_DI 38

19.5 RM_AI

(RM 200 - analog input module - no. 17)

Function RM_AI handles the data of connected analog input modules.

Configuration Description Values

Inputs and outputs:

MTyp

Modultyp

0: RM 221-0 = 4x 0/4...20 mA
1: RM 221-1 = 4x -10/0...10 V
2: RM 221-2 = 2x 0/4...20 mA + 2x -10/0...10 V
3: RM 222-0 = 4x 0/4...20 mA, TPS
4: RM 222-1 = 4x -10/0...10 V, potentiometer, TPS
5: RM 222-2 = 2x 0/4...20 mA + 2x -10/0...10 V,

potentiometer, TPS

6: RM224-1 = thermocouple / Pt100
7: RM224-0 = 2 x TC, 16 bits
8: RM224-2 = 1 x -3...3V, 1x TC, 16 bits

Slot x

Connection of one of the slot outputs of the
RM 200 node (C_RM2x)

AI 1...AI 4
1st to 4th input signal

et-err

0 = no engineering error
1 = enginee-ring error (several

RM module functions in a slot)

slotid

0 = correct slot allocation
1 = faulty slot allocation

(faulty RM module fitted)

valid

0 = no data
1 = data could be received

fail 1... fail 4
Measurement error at channel 1 … 4
(e.g. sensor break)

tcfail

Temperature compensation error

STyp 1

…

STyp 4

Input signal

1: type J = -120...1200°C
2: type K = -130...1370°C
3: type L = -120 ... 900°C
4: type E = -130...1000°C
5: type T = -130 ... 400°C
6: type S = 12...1760°C
7: type R = 13...1760°C
8: type B = 50...1820°C

9: type N = -109...1300°C
10: type W = 50...2300°C
30: Pt100 = -200 … 850°C
40: standard signal = 0...10V
41: standard signal = -10...10V
50: standard signal = 4...20mA
51: standard signal = 0...20mA

Unit 1

…

Unit 4

Temperature unit input 1 to 4

(only relevant with thermocouple and

Pt100 inputs)

0 : unit = °C
1 : unit = °F
2 : unit = K

Tf 1

…

Tf 4

Filter time constant input 1 … 4 in (s) 0 ... 200 000

Scaling

x0 1

…

x0 4

Scaling start value input 1 … input 4

-29 999 ...
200 000

x100 1

…

x100 4

Scaling end value input 1 ... input 4

-29 999 ...
200 000

9499-040-44311 KS98+ I/O extension

39 RM_AI

{

19.6 Potentiometer connection and adjustment

Connection:

Modules RM 222-1 and RM222-2 are also suitable for connection of potentiometers.
Max. two potentiometers can be connected to module RM222-2 and max. four potentio

­meters can be connected to module RM 222-1.
For potentiometer measurement, a voltage divider circuit is used. The channels designed
for voltage can be changed for potentiometer measurement pairwisely (by means of jum

-

pers on the module circuit board)

Uconst: Us = 5V DC (output instead of +24V OUT);
Short circuit proof current limiting: 20mA
Max. load: 4mA/channel; ] I ß 20mA (can be distributed to the 4 module channels.
The min. resistance values must be
4 x 1000 [ ,2x500[ or 1 x 250 [

Calibration

:

In order to calibrate the potentiometer inputs, call up menu item Calibration.
For this, leave the operating menu, call up

Main menu r Miscellaneous,

select Calibration, and call up the module you wish to calibrate.

Start by selecting the channel you wish to calibrate.
Press key I to select the channel number (chnl.1) and change it after acknowledgement via key M

Subsequently, press Quit and change over to Set 0% . Press key M. Set 0% starts flashing.
Bring the resistance value into the position for X0. The value valid for this channel appears on display X. Press key
M again to store this value as X0.

Actuate Set 0% and change over to Set 100%. Press key M. Set 100% starts flashing.
Now, bring the resistance value into the position for X100. The value valid for this channel appears on display X.
Press key M again to store this actual value as X100.

KS98+ I/O extension 9499-040-44311

Potentiometer connection and adjustment 40

123

5V U 1

456

5V U2

789

5V U 3

10 11 12

5V U4

RM222-1
RM222-2

only RM222-1

19.7 RM_AO

(RM 200 - analog output module - no. 18)

Function RM_AO handles the data of connected analog output modules.

Configuration Description Values

MTyp

Modultype

0: RM 231-0 = 4x 0/4...20 mA / 4x 0...10 V
1: RM 231-1 = 4x 0/4...20 mA / 2x 0...10 V /

2x -10...10V

2: RM 231-2 = 4x 0/4...20 mA / 4x -10...10V

Inputs and outputs:

Slot x

Connection of one of the slot outputs of the
RM 200 node (C_RM2x)

OTyp 1

…

OTyp 4

Output

signal

10: standard signal= 0...10V
11: standard signal= -10...10V
20: standard signal= 0...20mA
21: standard signal= 4...20mA

AO 1...AO 4
1st to 4th analog output signal

et-err

x0 1

…

x0 4

Scaling 0% input 1 … input 4

-29 999 ...200 000

0 = no engineering error
1 = enginee-ring error

(several RM module functions in one slot)

slotid

x100 1

…

x100 4

Scaling 100% input 1 ... input 4 -29 999 ...200 000

0 = correct slot allocation
1 = faulty slot allocation

(faulty RM module fitted)

valid

0 = no data
1 = data could be received

fail 1... fail 4
Error channel 1 … 4

9499-040-44311 KS98+ I/O extension

41 RM_AO

19.8 RM_DMS

strain gauge module

Function RM_DMS reads data from a special strain gauge module of KS98+ I/O exten

-

sion with CANopen. Max. 2 strain gauges can be connected to the module. The measu

­red values are available at outputs AI 1 and AI 2.
The two measurements can be influenced via digital command inputs, e.g. zero setting.
Monitoring a new command ( positive flank at one of the digital inputs ) is restarted
only when the “ready” output is “1”. The module position in the RM rack is determined
by connection of analog input Slotx to the RM2xx node.

a

Important hint:

A special coupler module ( RM201-1 ) must be used for operation of the strain
gauge module. This coupler module cannot be combined with thermocouple
modules. Moreover, the limitations as for coupler module RM201 (e.g. max. 4
analog input modules) are applicable.

Digital inputs:

q

set_t1 Set tare strain gauge channel 1. The actual weight is not stored continuously as tare

(packaging weight). The following measurements provide the net weight.

q

res_t1 Reset tare strain gauge channel 1. The tare value is set to 0. Gross weight= net weight.

q

zero_1 Zero setting of strain gauge channel 1 measured value. The actual measured value is stored as a zero

value in a non-volatile memory.

q

set_t2 Set tare strain gauge channel 2. The actual weight is buffered as tare (packaging weight). The

following measurements provide net weight.

q

res_t2 Reset tare strain gauge channel 2. The tare value is set to 0. Gross weight=net weight.

q zero_2 Zero setting of the strain gauge channel 2 measured value. The actual measured value is stored as

zero in the non-volatile memory.

Digital outputs:

q

et-err 0 = no engineering error 1 = engineering error (several module blocks at a slot output).

slotx not connected.

q

slotId 0 = correct slot allocation 1 = faulty slot allocation (module type). faulty coupler module

q

valid 0 = no data 1 = data could not be received fail 1 faulty connection or measurement error on channel 1
fail 2 faulty connection or measurement error on channel 2 ready ready message after command handling

Analog inputs:

q

connection of one of the slot outputs of the RM201-1-node block

Analog outputs:

q

AI 1st measured value of strain gauge channel 1

q

AI 2nd measured value of strain gauge channel 2

Parameters:

MTyp 1/2 module type 0: RM225 = strain gauge
STyp 1/2 0: -4 +4mV/V
Unit 1/2 mV/V
Tf 1/2 filter time constant input 1 ... 2 in (s) 0 ... 999 999 (0,5 )
x0 1/2

scaling start value input 1 ... 2 -29 999 ... 999 999 (0)

x100 1/2 scaling end value input 1 ... 2 -29 999 ... 999 999 (100)
Fail 1/2 signal action in case of sensor error 0:upscale 1:downscale
X1in 1/2 measured value correction input value segment point 1 > input 1...2 -29 999 ... 999 999 (0)
X1out 1/2 measured value correction output value segment point 1 > input 1...2 -29 999 ... 999 999 (0)
X2in 1/2 measured value correction input value segment point 2 > input 1...2 -29 999 ... 999 999 (100)
X2out 1/2 measured value correction output value

KS98+ I/O extension 9499-040-44311

RM_DMS 42

20 Cross communication KS 98plus - KS98plus

Whilst data exchange between KS 98+ and RM200, KS800 or KS816
must be carried out exclusively via KS98+ as a master, “cross commu

­nication” is possible directly. Data exchange between several KS 98+
of a CAN network is via send blocks (CSEND; block numbers 21, 23, 25,

27) and receive blocks (CRCV; block numbers 22, 24, 26, 28).

In each send/receive block, max. 9 analog values and 16 digital statu

­ses from the relevant engineering can be transmitted. The sender
sends the data together with his node address and block number.
The receiver checks, if the adjusted send address of the messages is
correct, and if the block number of the sender is by “1” lower than the
own one.

For BUS terminating resistor, see: 36

20.1 CRCV

(receive block numbers 22, 24, 26, 28 - no. 56)

Outputs:

Y1to Y9analog output values 1 to 9
Id-err

0 = correct bus participant Id
1 = faulty bus participant Id

valid

0 = no data
1 = data could be received
do 1... do l6 = status values 1 to 16

The CRCV function can receive data from another KS98+. The data of the
other multifunction unit are made available with the CSEND function. The
CSEND block number is by 1 smaller than the CRCV block number.

CRCV no. 22 reads the data of another KS98+ from CSEND no. 21
CRCV no. 24 reads the data of another KS98+ from CSEND no. 23
CRCV no. 26 reads the data of another KS98+ from CSEND no. 25
CRCV no. 28 reads the data of another KS98+ from CSEND no. 27

Configuration Description Values

NodeId

Node address of sending KS98+
(The sending KS98plus is adjusted accordingly in

window “CANparameters” in the engineering
tool, or in the device parameter via the front pa

-

nel (during off-line mode)

1...24

9499-040-44311 Cross communication KS 98plus - KS98plus

43 CRCV

open

22 24 26 28(,,)

20.2 CSEND

(send block numbers 21, 23, 25, 27 - no. 57)

Function CSEND makes the data for other KS98+ available on the CANo

­pen bus. The data can be read using the CRCV function by the other
multifunction units.

Configuration Description Values

delta

Change from which a new send
operation is started.

0.000...200 000

Inputs and outputs:

X1...X9
analog values 1 to 9, which are sent.

di 1...di 16
digital values 1 to 16, which are sent.

valid

0 = invalid data (e.g. no KS98+ but only KS98)
1 = data could be received

a

Transmission is at intervals of 200ms. Therefore, note that values which are applied only during 100 ms are lost.

Cross communication KS 98plus - KS98plus 9499-040-44311

CSEND 44

21 23 25 27

(

,,

)

21 KS 800 and KS 816 connection

Function blocks C_KS8x and KS8x can be used for communicati

-

on between multifunction unitKS98+ and multi-temperature con

-

trollers KS 800 and KS 816.

Each KS 800 or KS 816 is allocated a node function C_KS8x.
The KS8x functions are allocated to the individual controllers
of KS 800 (max. 8 controllers) or KS 816 (up to 16 controllers).

For BUS terminating resistors, see page: 36

9499-040-44311 KS 800 and KS 816 connection

45 CSEND

open

Partial engineering for communication with the multi-temperature controllers KS800 and KS816

21.1 C_KS8x

KS800 and KS 816 nodefunction - no. 58

Node function C_KS8x represents the interface to one of the multi-temperature
controllers KS 800 or KS 816. Analog outputs C1 … C16 can be used for connec

-

ting the KS8x functions which represent a controller of KS 800 (max. 8) or KS 816
(max. 16).

Parameter Description Values Default

NodeId

Node address of KS800/KS816 2...42 2

Unlike the other KS98 functions, only one data function may be wired at each ana

-

log output.
Prerequisite for a communication between the KS98+ multifunction unit and KS800

or KS816 is an identical setting of CANparameters (r see

*1)

).

Outputs:

C1...C16 Connection of KS8x functions (individual controller in KS800 / KS816)
et-err 0 = no engineering error 1 = engineering error (other node functions at equal KS800)
id-err 0 = correct bus participant Id 1 = faulty bus participant Id (no KS800/KS816 with the

configured node Id available)

valid 0 = no data 1 = data were received
online 0 = KS800/816 is offline 1 = KS800/816 is online
fail 1 0 = no fail at do1...do12 1 = fail at do1...do12
fail 2 0 = no fail at do13...do16 1 = fail at do13...do16
fail 3 0 = no heating current short circuit 1 = heating current short circuit
di1 0=di1=0 1=di1=1
di2 0=di2=0 1=di2=1
di3 0=di3=0 1=di3=1
di4 0=di4=0 1=di4=1

a

The data of the individual controllers are read cyclically.
All data are refreshed at the latest at intervals of 1,6 seconds (KS800) or of 3,2 seconds (KS816).

*1) The parameters for the CANopen bus are adjusted in window "CANparameters" in the engineering tool, or in

the instrument parameters viat the front panel. ET98 r Device r CANparameters.

KS 800 and KS 816 connection 9499-040-44311

C_KS8x 46

21.2 KS8x

(KS 800 and KS 816 controller function - no. 59)

The KS8x functions each handle a controller from KS 800 or KS 816. The analog or
digital inputs can be used for sending the signals for control to the controller in
KS800/16.

The analog outputs provide the process and controller values.

Inputs and outputs:

Cx connection to one of the C1...C16 outputs of node function C_KS8x
W controller set-point
Yman correcting variable in manual mode
a/m 0 = controller is in automatic mode 1 = controller is in manual mode
C off 0 = controller is switched on 1 = controller is switched off
W/w2 0 = internal set-point is active 1 = 2nd set-point is active (safety set-point)
we/wi 0 = external set-point is active 1 = internal set-point is active
Ostart 0 = do not start self-tuning 1 = start self-tuning

X controller process value
Y controller correcting variable

St1 Status byte 1 Bit

Value Description
0 1 alarmHH
1 2 alarmH
2 4 alarmL
3 8 alarmLL
4 16 sensor fail alarm
5 32 heating current alarm
6 64 leakage current alarm
7 128 alarm DOx

St2 Status byte 2 Bit

Value Description
0 1 W2 active
1 2 Wint active
2 4 Wstart active
3 8 self-tuning active
4 16 self-tuning error
5 32 controller A / M
6 64 controller switched off
7 128 ----

et-err 0 = no engineering error 1 = engineering error (several KS8x control functions at a controller

channel)

valid 0 = no data 1 = data were received
xfail 0 = no sensor fail 1 = sensor fail

9499-040-44311 KS 800 and KS 816 connection

47 KS8x

22 Description of KS98 CAN bus extension

22.1

CPREAD
(CAN-PDO read function)

Function CPREAD is used for read access to instrument PDOs. Due to the normal quantity
of min. 2 PDOs per instrument, the data quantity of 2 PDOs with 2 COB-IDs was grouped
in one block.
Node address and COB-ID (CAN-OBject IDentifier) parameter setting is in the block. Mo

­reover, node guarding for monitoring the CAN communication to the specified node can
be switched on.
Data provided by the instrument must be interpreted according to the instrument specifi

­cation. Groups of 4 transmitted bytes can be converted into different data types. For this
purpose, a conversion function for converting and inverting 1 to 4 bytes into a paramete

­rizable data type (see function AOCTET) is available.
Examples: R1+R2 > Int16 / R1+R2+R3+R4 >Long

a

Important note: The heart beat protocol is not supported. If an instrument can be operated only via “heart beat”, the
guarding function must be switched off.

Digital inputs:

start The function is active with the input not connected, or if start=1 is connected.

Digital outputs:

et-err 0 = no engineering error

1 = no CAN-HW (KS98 type)

multiple node monitoring

id-err 0 = correct node id

1 = faulty node id or instrument does not reply

specify own node ID as “NodeId”
no free receive PDOs (RPDO)

valid Bit follows node status with the node guarding active

(0=”preoperational”, 1=”operational”)
always 1 with node guarding switched off

Analog outputs:

R1 1 ...R1 8 1st to 8th analog input value in byte format (8-bit) for COB-ID 1
R2 1 ...R2 8 1st to 8th analog input value in byte format (8-bit) for COB-ID 2

Configuration parameters (can be changed only during OFFLINE):

NodeId CAN node address
Guard node guarding off/on
COBID1 decimal ID of the first CAN object identifier
COBID2 decimal ID of the second CAN object identifier

Description of KS98 CAN bus extension 9499-040-44311

CPREAD 48

22.2 CPWRIT

(CAN-PDO write function)

Function CPWRITE is used for write access to instrument PDOs. Because of the normal
quantity of min. 2 PDOs per instruments, the data quantity of 2 PDOs with 2 COB-IDs
was grouped in a block.
Node address and COB-ID (CAN-OBject IDentifier) parameter setting is in the block. Mo

­reover, node guarding for monitoring the CAN communication to the specified node can
be switched on.
Data sent to the instrument must be interpreted according to instrument specification.
Groups of 4 transmitted bytes represent different data types.
To provide the bytes according to the required data type, a conversion function for trans

-

forming the value in the engineering into 1 to 4 bytes is available (see function AOCTET).

Examples: R1+R2 > Int16 / R1+R2+R3+R4 >Long

a

Important note: The heart beat protocol is not supported. If an instrument can be
operated only via “heart beat”, the guarding function must be switched off.

Digital inputs:

start The function is active, unless the input is connected, or if start=1 is connected.

Digital outputs:

et-err 0 = no engineering error

1 = no CAN-HW (KS98 type)

multiple node monitoring

id-err 0 = correct node id

1 = faulty node id or the instrument does not reply

own node ID was specified as “NodeId”
no free send PDOs (TPDO)

valid bit follows the node status with the node guarding active

(0=”preoperational”, 1=”operational”)
always 1 with the node guarding switched off

Analog outputs:

T1 1 ...T1 8 1st to 8th output value in byte format (8-bit) for COB-ID 1
T2 1 ...T2 8 1st to 8th analog output value in byte format (8-bit) for COB-ID 2

Configuration parameters (can be changed only during OFFLINE):

NodeId CAN node address
Guard node guarding off/on
COBID1 decimal ID of the first CAN object identifier
COBID2 decimal ID of the second CAN object identifier

9499-040-44311 Description of KS98 CAN bus extension

49 CPWRIT

22.3 CSDO

CAN-SDO function

Function CSDO permits access to the CAN bus by means of SDOs (Service Data Ob

­jects). SDOs are used for asynchronous data exchange without real-time inquiry.
Transmission started by the trigger input is always confirmed by the receiver, pos

-

sibly during data inquiry along with value transmission. Reception of the confirma

­tion is indicated by a logic 1 at the “ready” output. A new command can be
generated via the positive flank at trig only with “1” indicated by the “ready” out

­put.­Data required for command generation can be adjusted as parameters or connec

-

ted as values to the inputs. As soon as a connection at an input was made, the re

-

levant parameter looses its function. In this case, the value applied to the input is

valid. Data (command) addressing in the connected instrument is done via indexes (index / sub-index), which is des

­cribed in the CAN instrument documentation.
A value to be transmitted is connected to X1writ (or parameter “value”). A received value is output at Y1read. Y1read
is set to 0 after power-on, after an error ( “err”=1)andafter a data output.
With RM modules provided in the KS98 engineering, and for addressing the same nodes also via a CSDO block , the
trigger should be interlocked with the valid bit of the RM-200 block. During access to RM nodes which are handled
already by KS98 in the background, there may be start-up collisions the consequences of which are removed only by
restarting KS98.

a

Important note: The heart beat protocol is not supported. If an instrument can be operated only via “heart beat”, the
guarding function must be switched off.

Digital outputs:

err 0 = no error 1 = error detected.

Possible errors:

w

Faulty KS98 hardware. KS98+ expected.

w

The trigger input is not connected.

w

No reply or faulty reply from the instrument.

w

Instrument replies an inquiry with an error message.

w

Min. one parameter or connected value is out of limits.
ready 0 = transmission is being handled. So far, no confirmation was received.

1 = transmission completed. Ready for the next command.

Analog outputs:

T1 1 ...T1 8 1st to 8th analog output value in byte format (8-bit) for COB-ID 1
T2 1 ...T2 8 1st to 8th analog output value in byte format (8-bit) for COB-ID 2

Parameters (can be changed during operation):

Access access mode: 0 = read, 1 = write
NodeId decimal CAN node address,1..42

(KS98+ forms the CAN Object Identifier according to CiA DS301, node ID + 600H)

D-Type data type of the connected value, 0..6. The following data types are available

0: Uint8, 1: Int8, 2: Uint16, 3: Int16, 4: Uint32, 5: Int32, 6: Float
SubInd address in object directory 1..255
Index address in object directory 1..65535
Wert data value –29999 ... 999999)

Description of KS98 CAN bus extension 9499-040-44311

CSDO 50

23 Programmer

Valid for DPROG and APROG:

With p-show = 1 and program in line Status, the direct parameter page can be indicated. It shows all
times and set-points belonging to a program. The marked line scrolls up and down and the values can be adjusted.

g

A new ProgNo is effective only after reset. After an engineering download Seg 0 is
output (reset). If run is not connected, stop is used. When sending a faulty recipe
number, Error is displayed.

The analog inputs and outputs of DPROG and APROG are determined as follows:

DBlock

Input DPROG / APROG: block number of the first data function DPROGD / APROGD
Input DPROGD / APROGD: block no. of the cascaded data function DPROGD / APROGD
Output DPROGD / APROGD: separate block number

ProgNo

Input: required program number; Output: actual program number

PSet

Input; preset value for program

SegNo

Output; actual segment number

TBrutt

Output; program time gross (] Trun + ] Tstop)

TNetto

Output; program time net (] Trun)

TRest

Output; rest time of programmer

WEnd

Output; final set-point of actual segment (only APROG)

Wp

Output; set-point of programmer (only APROG)

XVal

Input; value for search run (only APROG)

9499-040-44311 Programmer

51 CSDO

23.1 APROG

(analog programmer - no. 24) / APROGD (APROG data - no. 25)

Direct parameter page Operator page

Data are contained in APROGD.
More than 10 segments:
cascade APROGD
several programs (recipes):
select APROGD via SELV2
d1 = 1: the operating page is
not displayed. d7 = 1: the direct
parameter page is indicated.

With d2 = 1 the values are not adjustable by means of keys ID.
d3: 0 = stop, 1 = run d4: 0 = continue, 1 = reset
d5: 1 = preset d6: 1 = search run

Reset has highest priority

A search run is carried out in the following cases:

w Start via front panel w Start via interface
w Start with d6 = 1 w Program start after Reset
w After short mains failure with PowerUp =1or2

When starting the search run set-point Wp is set to the value of Xval, from
where it reaches the segment end value with the actual gradient (TPrio =

0) or in the actual segment rest time (TPrio = 1). With the search value
outside the actual segment with TPrio = 0, the program is continued at the
point of the segment next to the search value (start / end of the actual seg­ment). With segment start value = segment end value the program is contin­ued at the segment start.

z1: 0 = program stop 1 = program running (Run) Parameter Description Values Default
z3: 1 = program end reached

WMode

Ramp function 0

0

z4: pressing key H toggles z4 (0 or 1) Step function 1

PMode

Preset to segment 0

1

Preset to time 1

TPrio

Gradient priority 0

0

Dependent of Turbo, Tp1...Tp10
for APROGD and DPROGD must be specified in
minutes or seconds in the engineering tool.

Time priority 1

Dp

Decimal points for setpoint 0..3 3

RecMax

Max. recipes 1..99 99

Wp0

Program setpoint after reset W0..W100 W0

W0

Lower setpoint range -29999 ...999 999 -29 999

W100

Upper setpoint range -29999...999 999 999 999

Configuration Description Values Default

PwrUp

Behaviour after mains recovery
Continue program 0

0Search run in actual segment 1

Continue at actual time 2

PEnd

After program end: stop 0

0

After program end: reset 1

Turbo

Time = hours : minutes 0

0

Time = minutes : seconds 1

Programmer 9499-040-44311

APROG 52

x1
x2
x3
x4
d1
d2
d3
d4
d5
d6
d7

PSet
DBlock
ProgNo
XVal
hide
lock
run
reset
preset
search
p-show

DBlock DBlock

y7

y1

.
.
.
.
.
.

z1
z2
z3
z4

run

reset

end

fkey

Wp
TNetto
TBrutt

TRest
SegNo

WEnd

ProgNo

x1

D

y1

Wp1

Wp2

Wp10

...

t

Tp1

Tp2 Tp10

...

PwrUp

Wp0

PMode Turbo

PEnd

WMode

TPrio

APROGD

A

A

D

weff

TRest

TNetto

wseg

ProgNo

SegNo

Status

111: Programm analog

Rec = 1
Wp0 = 550
Tp1 = 10:30
Wp1 = 600
Tp2 = 10:12
Wp2 = 800

program

23.2 DPROG

(digital programmer - no. 27) / DPROGD (DPROG data - no. 28)

Data are contained in DPROGD. More
than 10 segments: DPROGD must be
cascaded, several programs (recipes):
select DPROGD via SELV2. d1 = 1: the
operating page is not displayed. d6 = 1:
the direct parameter page is displayed.

With d2 = 1 the values are not adjustable by means of keys ID.
d3: 0 = Stop, 1= Run d4: 0 = Continue, 1 = Reset d5: 1 = Preset

Reset has highest priority

Parameter Description Values Default

D0

Status of outputs 6...1 after reset 0 / 1 000000

RecMax

Max. recipes 1..99 99

PMode

Preset to segment 0 1
Preset to time 1

Configuration Description Values Default

PwrUp

Behaviour after mains recovery
Continue program 0 0
Continue at actual time 2

PEnd

Stop after program end 0 0
Reset after program end 1

Turbo

Time = hours : minutes 0 0

Time = minutes : seconds 1
The digital outputs are as follows:
z1: 0 = program stop 1 = program running (Run)
z2: 1 = program reset
z3: 1 = program end reached
z4: pressing key H toggles z4 (0 or 1)

D1...D10 for DPROGD must be specified as integer numbers consisting of ones and zeros in the engin. tool.
Ex.: 001101 specified as 1101, 000011 specified as 11.

9499-040-44311 Programmer

53 DPROG

x1
x2
x3

d1
d2
d3
d4
d5
d6

PSet
DBlock
ProgNo

hide
lock
run
reset
preset
p-show

DBlock DBlock

z1
z2
z3
z4
z5
...
z10
y1
y2
y3
y4
y5

run

reset

end

fkey

do1
...

do6
TNetto
TBrutt

TRest
SegNo

ProgNo

x1

D

y1

PwrUpPMode Turbo

PEnd

DPROGD

A

A

D

D1 D2 D10

...

t

Tp1

Tp2

Tp10

...

(32)
(16)

(8)
(4)
(2)
(1)

do6
do5
do4
do3
do2
do1

ProgNo

TRest

TNetto

do6...1

SegNo

Status

108: Programm digital

Rec = 1
D 0 = 000000
Tp1 = 10:30
D 1 = 001100
Tp2 = 10:12
D 2 = 101000

program

Direct parameter page Operator page

24 Controllers

The analog inputs and outputs are determined as follows:

OVC+

Input; override control +

OVC-

Input; override control -

ParNo

Only with CONTR+; input: required parameter set; output: effective parameter set

W

Output; internal set-point

Weff

Output; effective set-point

Wext

Input; external set-point

X

Output; effective process value

X1

Input; main variable x1

X2

Input; auxiliary variable x2

X3

Input; auxiliary variable x3

XW

Output; control deviation

Y

Output; effective correcting value

Yadd

Input; additional correcting variable

Yhm

Input; correcting value with hard manual

Yout1

Output; correcting value yout1

Yout2

Output; correcting value yout2

Yp

Input; position feedback

The digital inputs and outputs are determined as follows:

a/m

Input or output; 0 = automatic 1 = manual

c fail

Output; 1 = controller in failure handling

d ovc+

Input; 1 = override control + with 3-point stepping controllers (exept PIDMA)

d ovc-

Input; 1 = override control - with 3-point stepping controllers (exept PIDMA)

dec

Input; 1 = decrement for manual adjustment

gr off

Input; 1 = suppression of set-point gradient

hide

Input;1=nodisplay of controller operating page

inc

Input; 1 = increment for manual adjustment

lock

Input; 1 = values can be altered neither with ID nor with inc / dec

o err

Output; 1 = error during self-tuning

o run

Output 1; 1 = self-tuning running

o stab

Output: 1 = process at rest (for self-tuning, exept PIDMA)

o-hide

Input;1=nodisplay of self-tuning operating page

off

Input or output; 0 = controller switched on 1 = controller switched off

ostart

Input; 1 = self-tuning start

oplock

Input;1=KeyÒ blocked

pi/p

Input or output; feedback/integrator 0 = with 1 = without (exept PIDMA)

rstart

Input; 1 = start set-point ramp

sm/hm

Input; 0 = soft manual 1 = hard manual

track

Input; 1 = tracking function on

w stop

Input; 1 = freeze effective set-point

w/w2

Input; 0 = int./ext. set-point1=W2

we/wi

Input or output; 0 = external 1 = internal set-point

xf

Input; sensor failure x1...x3

xw sup

Output; 1 = alarm suppression with set-point change

y/y2

Input or output; 0 = correcting valueY1=correcting value Y2

y1

Output; status of switching output Y1;0=off1=on

y2

Output; status of switching output Y2;0=off1=on

yp f

Input; sensor failure Yp

Controllers 9499-040-44311

DPROG 54

24.1 CONTR

(control function - no. 90)

Page for self-tuning operator page

Controller with one con

­trol parameter set. With
d1 = 1 the operating
page is not displayed.
With d2 = 1 the values
are adjustable neither
with keys ID nor with
d3 (z)/d4(u).

Parameter Description Values Default

W0

Min. set-point limit (Weff)

Real

0

W100

Max. set-point limit (Weff) 100

W2

Additional set-point 100

Grw+

Set-point gradient + (K/min)

Real

----

Grw-

Set-point gradient - (K/min)

----

Grw2

Set-point gradient W2 (K/min)

----

N0

Zero ratio control Real 0

a

Factor a (3-element control) Real 1

Xsh

Trigger point separation

Real

0,2

Tpuls

Min.pos.step time 0,3

Tm

Actuator response time 30

Xsd1

Switching difference signaller

Real

1

LW

Trigg.pnt.separ.add.contact

----

Xsd2

Switch.difference add.contact 1

Xsh1

Trigger point separation (PD)

Real

0

Xsh2

Trigger point separation (PD) 0

Y2

Additional correcting value Real 0

Ymin

Min. correcting variable limit

Real

0

Ymax

Max. correcting variable limit 100

Y0

Controller working point

Real

0

YOptm

Corr.value with proc.at rest 0

dYopt

Step height with self-tuning 100

Xp1

Proportional band 1

Real

100

Xp2

Proportional band 2 100

Tn

Integral time 10

Tv

Derivative time 10

Tp1

Cycle time heating 5

Tp2

Cycle time cooling 5

9499-040-44311 Controllers

55 CONTR

d1
d2
d3
d4
d5
d6
x7
d7
d16
x8
d18
d19
d20

y1

y5

z12

z3
z5

.
.
.
.

x1
x2
x3
x9
d15
d22

d14
d13
d12
d11
x5
x6

z9
z10
z11

d8
d9
x4

D

y6
y7

z1
z2

z4
z6

z7

w

A

d10

d21

d17

z8

y/y2
track
d ovc­d ovc+
OVC+
OVC-

off

Yadd

y/y2

pi/p

o-hide

ostart

w/w2
we/wi
Wext

hide
lock
inc
dec
xf
yp f
Yp
a/m
sm/hm
Yhm
w stop
gr off
rstart

xw sup
c fail

a/m

Weff

X
Y

XW

W

Yout1
Yout2

off

y1
y2

we/wi

pi/p

o run
o stab
o err

OPT

Xp1
Xp2
Tn
Tv
Tp1
Tp2

W0 Grw+ Xsd1 Y2
W100 Grw- LW Y0
N0 Grw2 Xsd2 Ymin
a Tm Xsh1 Ymax
Tpuls Xsh Xsh2

xxxxx

x x xxx

xxxxx

xxxx xxx x

xx x

YOptm dYopt

OCond
Xn0 CFunc CMode COVC OMode
Xn100 CType CDiff WTrac Disp
SFac WFunc CFail Ratio XDp

xxxxx xxxxx xxxxx xxxxx

xx x

x

w2

xeff

weff(y)

y(xeff/xw

)

oplock

Configuration Description Values Default Configuration Description Values Default

CFunc

Signallers:

9

WTrac

No tracking of Wint 0

01 Output 0 Set-point tracking 1
2 Outputs 1 Process value tracking 2
2-point controller 2

Ratio

Function of ratio controller:

0

3-point controller (x1 + N0) / x2 0
Heating/cooling switching 3 (x1 + N0) / (x1 + x2) 1
Heat.cont./cool.cont. 4 (x2 -x1 + N0) / x2 2
Heat.switch./cool.cont. 5

XDp

Digits beh.dec.pnt.(proc.v.) 0...3 0

2-point + add. contact * 6

Disp

Content of bargraph line:

0

3-pnt.stepping controller: Correcting variable 0
Standard 7 Control deviation 1
With position feedback Yp 8 Xeff 2
Continuous controller:

OMode

Self-tuning mode:
Standard 9 Standard 0 0
With split-range behaviour 10

OCond

Condition for process at rest:

0

With position feedback Yp 11 grad = 0 0

CType

Standard controller 0

0

grad <0 (controller inv.)

1

Ratio controller 1 grad >0 (controller dir.)
3-element controller 2 grad <>0 2

WFunc

Set-point control 0

0

Xn0

Span start

Real

0

Set-point/cascade control 1

Xn100

Span 100

CMode

Output action inverse 0

0

SFac

Factor stoichiom. ratio Real 1,00
Output action direct 1

CDiff

Differentiation Xw 0

0

Differentiation X 1

CFail

Behaviour with sensor failure:

1

Neutral 0
Ypid = Ymin (0%) 1
Ypid = Ymax (100%) 2
Ypid = Y2 (alteration

3

via front not possible)
Ypid = Y2 (automatic)

4

or Yman (manual mode)

COVC

No override control 0

0

Override-Control + 1
Override-Control - 2
Override-Control+/- 3

* Used as { / Y / OFF controller

Controllers 9499-040-44311

CONTR 56

24.2 CONTR+

(extended control function - no. 91)

Page for self-tuning operator page

Controller with six con

­trol parameter sets.
With d1 = 1 the operat

-

ing page is not dis

­played. With d2=1the
values are alterable nei

-

ther with keys ID nor
with d3 (z)/d4(u).

Parameter Description Values Default

W0

Min. set-point limit (Weff)

Real

0

W100

Max. set-point limit (Weff) 100

W2

Additional set-point 100

Grw+

Set-point gradient plus

Real

----

Grw-

Set-point gradient minus

----

Grw2

Set-point gradient for W2

----

N0

Zero ratio control Real 0

a

Factor a (3-element control) Real 1

Xsh

Trigger point separation

Real

0,2

Tpuls

Min.pos.step time 0,3

Tm

Actuator response time 30

Xsd1

Switching difference signaller

Real

1

LW

Trigg.pnt.sep.add.contact

----

Xsd2

Switch.difference add.contact 1

Xsh1

Trigger point separation (PD)

Real

0

Xsh2

Trigger point separation (PD) 0

Y2

Additional correcting value Real 0

Ymin

Min. output limiting

Real

0

Ymax

Max. output limiting 100

Y0

Controller working point

Real

0

YOptm

Correct.value w.process at rest 0

dYopt

Self-tuning step height 100

POpt

Parameter set to be optimized 1...6 1

Xp1 1...6

Proportional band 1

Real

100

Xp2 1...6

Proportional band 2 100

Tn 1...6

Integral time set 10

Tv 1...6

Derivative time set 10

Tp1 1...6

Cycle time heating 5

Tp2 1...6

Cycle time cooling 5

9499-040-44311 Controllers

57 CONTR+

d1
d2
d3
d4
d5
d6
x7
d7
d16
x8
d18
d19
d20

z12

z3
z5

x1
x2
x3
x9
d15

d14
d13
d12
d11
x5
x6

x9

z9
z10
z11

d8
d9
x4

D

z7

w

A

d10

d17

y8

z8

y/y2
track
d ovc­d ovc+
OVC+
OVC-

ParNo

off

pi/p

ostart

w/w2
we/wi
Wext

hide
lock
inc
dec
xf
yp f
Yp
a/m
sm/hm
Yhm
w stop
gr off
rstart

we/wi

ParNo

pi/p

orun
ostab
oerr

OPT

Xp1 1 Xp1 6
Xp2 1 Xp2 6
Tn 1 Tn 6

Tv 1....Tv 6

Tp1 1 Tp1 6
Tp2 1 Tp2 6

xxxx
xxxx
xxxx

xxxx
xxxx

W0 Grw+ Xsd1 Y2
W100 Grw- LW Y0
N0 Grw2 Xsd2 Ymin
a Xsh1 Ymax
Xn0 Xsh2 Xsh

Tm Tpuls

xxxxx

x x xxx

xxxxx

xxxx xxxxx x

xx xxxxx x

xxxxx xxxxx xxx

YOptm dYopt POpt

OCond
Xn0 CFunc CMode COVC OMode
Xn100 CType CDiff WTrac Disp
SFac WFunc CFail Ratio XDp

xxxxx xxxxx xxxxx xxxxx

xx x

x

w2

d21

Yadd

o-hide

xeff

ParNo

weff/y

xeff/xw/y

y6
y7

z1
z2

z4
z6

y/y2

Yout1

Yout2

off

y1
y2

y1

y5

.
.
.
.

xw sup
cfail

a/m

Weff

X
Y

XW

W

Configuration Description Values Default Configuration Description

Value

s

Default

CFunc

Signaller:

9

WTrac

No tracking of Wint 0

01 Output 0 Set-point tracking 1
2 Outputs 1 Process value tracking 2
2-point controller 2

Ratio

Function of ratio controller:

0

3-point controller: (x1 + N0) / x2 0
Heating/cooling switching 3 (x1 + N0) / (x1 + x2) 1
Heat. cont./cool. switch. 4 (x2 -x1 + N0) / x2 2
Heat. switch./cool. cont. 5

XDp

Digits beh. dec.pnt.(proc.v.) 0...3 0

2-point + add. contact * 6

Disp

Content of bargraph line:

0

3-point stepping controller: Correcting variable 0
Standard 7 Control deviation 1
With position feedback. Yp 8 Xeff 2
Continuous controller:

OMode

Self-tuning mode:
Standard 9 Standard 0 0
With split-range behaviour 10

OCond

Condition for process at rest:

0

With position feedback Yp 11 grad = 0 0

CType

Standard controller 0

0

grad <0 (controller inv.)

1

Ratio controller 1 grad >0 (controller dir.)
3-element controller 2 grad <>0 2

WFunc

Set-point control 0

0

Xn0

Span start

Real

0

Set-point/cascade control 1

Xn100

Span 100

CMode

Output action inverse 0

0

SFac

Factor stoichiom. ratio Real 1,00
Output action direct 1

CDiff

Differentiation Xw 0

0

Differentiation X 1

CFail

Behaviour with sensor failure:

1

Neutral 0
Ypid = Ymin (0%) 1
Ypid = Ymax (100%) 2
Ypid = Y2 (alteration

3

via front not possible)
Ypid = Y2 (automatic)

4

or Yman (manual)

COVC

No override control 0

0

Override-Control + 1
Override-Control - 2
Override-Control+/- 3

* Used as { / Y / OFF controller

Controllers 9499-040-44311

CONTR+ 58

24.3 PIDMA

(controller function, No.93)

Self optimization page operating page

Controller with one
set of control param

­eters. With d1=1the
operating page is not
shown. With d2 = 1
the values are neither
with ID keys nor
with d3 (z)/d4(u)
adjustable.

Parameter Description Values Default

PType

Line type (

with/without Compensation) 1/2 1

Drift

Drift compensation on/off 0/1 0

CSpeed

Control dynamic

slow/normal/fast 1...3 1

W0

Min. set-point limit (Weff)

Real

0

W100

Max. set-point limit (Weff) 100

W2

Additional set-point 100

Grw+

Set-point gradient + (K/min)

Real

----

Grw-

Set-point gradient - (K/min)

----

Grw2

Set-point gradient for W2 (K/min)

----

N0

Zero ratio control Real 0

a

Factor a (3-element control) Real 1

TPause

Min pause duration

Real

0,1

Tpuls

Min.pos.step time 0,3

Tm

Actuator response time 30

thron

Switch-on point of step. output

Real

0.2

throff

Switch-off point of step. output 0.2

Y2

Additional correcting value Real 0

Ymin

Min. output limiting

Real

0

Ymax

Max. output limiting 100

Y0

Controller working point

Real

0

dYopt

Self-tuning step height 20

Xlimit

Switch-off point for dYopt

Real

10

Tdrift

Drift estimation time 30

Tnoise

Noise estimation time 30

Kp

Control gain

Real

1

Tn

Integral time set 10

Tv

Derivative time set 10

Tp1

Cycle time heating 5

Tp2

Cycle time cooling 5

VD

Derivative gain 4

bW_p

Set-point weighing factor p-part 1

cW_d

Set-point weighing factor d-part 0

Tsat

Time constant "Anti reset wind up" 50

Xsh

Trigger point separation 0

9499-040-44311 Controllers

59 PIDMA

d1
d2
d3
d4
d5
d6
x7
d7
d13
x8
d15
d16
d17

y1

y5

z10

z3
z5

.
.
.
.

x1
x2
x3
x9
d12
d19

d11
d10
x5
x6

z8
z9

d8
d9
x4

D

y6
y7

z1
z2

z4
z6

z7

w

A

d18

d14

y/y2
track
OVC+
OVC-

off

Yadd

y/y2

o-hide

ostart

w/w2
we/wi
Wext

hide
lock
inc
dec
xf
yp f
Yp
a/m
sm/hm
Yhm
w stop
gr off
rstart

xw sup
c fail

a/m

Weff

X
Y

XW

W

Yout1

Yout2

off

y1
y2

we/wi

o run
o err

OPT

Xp1
Xp2
Tn
Tv
Tp1
Tp2

W0 Grw+ Xsd1 Y2
W100 Grw- LW Y0
N0 Grw2 Xsd2 Ymin
a Tm Xsh1 Ymax
Tpuls Xsh Xsh2

xxx x x

x x xxx

xxx x x

xxxx xxx x

xx x

OPt.Parameter

Xn0 CFunc CMode COVC OMode
Xn100 CType WTrac Disp
SFac WFunc CFail XDp

xxxxx xxxxx xxxxx xxxxx

xx x

x

Ratio

w2

xeff

weff(y)

y(xeff/xw

)

oplock

Configuration Description Values Default Configuration Description Values Default

Controller type-selction:

WTrack

Tracking-Funktion

0

CFunc

2-point controller 0

1

No tracking of Wint 0
Continuous controller Set-point tracking 1
Standard 1 Process value tracking 2
With position feedback. Yp 8

Ratio

Function of ratio controller:

0

3-point controller: (x1 + N0) / x2 0
Heating/cooling switching 2 (x1 + N0) / (x1 + x2) 1
Heat. cont./cool. switch.

3 (x2 -x1 + N0) / x2 2

Heat. switch./cool. cont.

4

XDp

Digits beh. dec.pnt.(proc.v.) 0...3 0
Heat. cont./cool. cont. 5

Disp

Content of bargraph line:

0

3-point stepping controller: Correcting variable 0
Standard 6 Control deviation 1
With position feedback. Yp 7 Xeff 2

Xn0

Span start Real 0

CType

Standard controller 0

0

Xn100

Span Real 100
Ratio controller 1

SFac

Factor stoichiom. ratio Real 0
3-element controller 2

WFunc

Set-point control 0

0

Set-point/cascade control 1

CMode

Output action inverse 0

0

Output action direct 1

CFail

Neutral 0
Ypid = Ymin (0%) 1
Ypid = Ymax (100%) 2
Ypid = Y2 (alteration

3

via front not possible)
Ypid = Y2 (automatic)

4

or Yman (manual)

COVC

No override control 0

0

Override-Control + 1
Override-Control - 2
Override-Control+/- 3

Controllers 9499-040-44311

PIDMA 60

25 Inputs

25.1

AINP1
(analog input 1 - no. 110)

For direct connection of temp. sensors, for resist. transducers and standard signals

For INP1 configuration and parameter setting. Block number 61,
calculated once per time slot.

Parameter Description Values Default

x1in

Meas.value correction P1, input

Real

0

x1out

Meas.value correction P1, output 0

x2in

Meas.value correction P2, output 100

x2out

Meas.value correction P2, output 100

Configuration

Description Values Default

Typ

Type L -200...900 °C 00

30

Type J -200...900 °C 01
Type K -200...1350 °C 02
Type N -200...1300 °C 03

calibration

Type S -50...1760 °C 04

x1, z2, z3, z4 are used for resistance transducer

Type R -50...1760 °C 05

or line calibration with 2x Pt100 (r section

Type T -200...400 °C 06

Menus, Calibration). With d2 = 1 this calibration

Type W 0...2300 °C 07

is disabled, with d1 = 1 the calibration page is not

Type E -200...900 °C 08

displayed. With fail , z1 = 1 (sensor failure).

Type B 0...1820 °C 09
Pt 100 -99,9...850,0 °C 20
Pt 100 -99,9...250,0 °C 21

2x Pt 100 -99,9...850 °C 25
2x Pt 100 -99,9...250,0 °C 26

0...20 mA 30

4...20 mA 31

0...10 V 32

2...10 V 33
Transducer 0...500 [ 40
Resistance 0...500 [ linear 45
Resistance 0...250 [ linear 46

Fail

Fail function off 0

1

z1=1,y1=x100 1
z1=1,y1=x0 2
z1=1,y1=XFail 3

Xkorr

Meas.value correction off 0

0

Correction adjustable 1

Unit

Unit = °C 1

1

Unit = °F 2

STK

Int. temperature compensation 1

1

Ext. temperature compensation 2

x0

Physical value at 0%

Real

0

x100

Physical value at 100% 100

XFail

Substitute value with sensor fail 0

Tfm

Filter time constant [s] 0,5

Tkref

Refer. temperature with STK=2 0

9499-040-44311 Inputs

61 AINP1

x1
d2
d1

z4
z3
z2
z1

y1

Unit
STK

Tkref

Typ

XFail

Failx0x100

Tfm

x2out

Xkorr

x2in

x1out
x1in

y
lock
hide

dec
inc
hand
fail

Cal

25.2 AINP3...AINP6

(analog inputs 3...6 - no. 112...115)

g

For connection of standard signals, AINP6 also for resistance transducers,
AINP3 also for dc voltage -50...1300 mV (9407-9xx-x2xx1)

For INP3...INP6 configuration and parameter setting. Block num

-

bers 63...66, calculated once per time slot.

AINP

Parameter Description 3456Values Def

x1in

Correction P1; input

ffff

Real

0

x1out

Correction P1; output

ffff

0

x2in

Correction P2; input

ffff

10

0

x2out

Correction P2; output

ffff

10

0

AINP

Configuration

Description

3456

Values Def

With fail, z1 = 1 (sensor failure).

Typ

0...20 mA *

ffff

30

30

4...20 mA

ffff

31

x1, z2, z3 and z4 are used for transducer calibration

0...10 V — —f—32

(AINP6, r section Menus, Calibration). With

2...10 V — —f—33

d2 = 1 this calibration is disabled, with d1=1the

Transducer 0..1000 [ ———

f

40

calibration page is not displayed.

Fail

Fail function off

ffff

0

1

z1=1,y1=x100

ffff

1

z1=1,y1=x0

ffff

2

* 9407-9xx-x2xx1, AINP3:

With Type = 0...20 mA, the input is designed for

-50...1300 mV. For further use of the output of
INP3 with this scaling, an x0 of -50 and an x100
of 1300 must be adjusted.

z1=1,y1=XFail

ffff

3

Xkorr

Meas.val. correct. off

ffff

0

0

Correction adjustable

ffff

1

x0

Phys. value at 0%

ffff

Real

0

x100

Phys. value at 100%

ffff

10

0

XFail

Subst. val. at fail

ffff

0

Tfm

Filter time const. [s]

ffff

0,5

25.3 DINPUT

(digital inputs - no. 121)

For di1...di12 configuration and parameter setting (di3...di12 are
hardware-dependent). Block number 91, calculated once per
time slot.

Configuration Description Values Default

Inv1...

Output direct (z = di) 0

0

Inv12

Output inverse (z = di

)1

Inputs 9499-040-44311

AINP3...AINP6 62

x1
d2
d1

z4
z3
z2
z1

y1

Unit

Typ

XFail

Failx0x100

Tfm

x2out

Xkorr

x2in

x1out
x1in

y
lock
hide

dec
inc
hand
fail

Cal

HARDWARE

SOFTWARE

di1
di2
di3
di4
...
di12

z1
z2
z3
z4
...
z12

Inv1

26 Outputs

26.1

OUT1...OUT5

(process outputs 1...5 - no. 116...120)

For OUT1...OUT5 configuration and parameter setting. Block
numbers 81...85, calculated once per time slot.

OUT

Configuration Description 1/2 3 4/5 Values Def.

Src

Sign. source: d1
(digital)

fff

0

0

Sign. source: x1
(analog)

fff

1

Operating principle:

Mode

Direct/norm. open

fff

0

0

Inverse/norm. closed

fff

1

Continuous output:

Type

Logic 0/20 mA

ff

—0

1

0...20 mA

ff

—1

4...20 mA

ff

—2

Input:

x0

Value of x1 at 0%

fff

Real

0

x100

Value of x1 at 100%

fff

100

26.2 DIGOUT

(digital output - no. 122)

For configuration of DO1...DO6 (dependent of hard- ware). Block
number 95, calculated once per time slot.

Configuration Description Values Default

Mode1
...

Output direct (do = d) 0

0

Mode6

Output inverse (do = d

)1

9499-040-44311 Outputs

63 OUT1...OUT5

HARDWARE

SOFTWARE

Relais

Logik

0..20mA

4...20mA

d1
x1

OUT1
OUT2

OUT1
OUT2

Src

x0

x100

Type

Mode

HARDWARE

SOFTWARE

Logik

0..20mA

4...20mA

d1
x1

OUT3

Src

x0

x100

Type

Mode

HARDWARE

SOFTWARE

Relais

d1
x1

OUT4
OUT5

Src

x0

x100

Mode

HARDWARE

SOFTWARE

d1
d2
d3
d4
d5
d6

do1
do2
do3
do4
do5
do6

Mode1

27 Zusatzfunktionen

27.1

LED
(LED display - no. 123)

For configuration of the four LEDs.
Block number 96, calculated once per time slot.

Parameter Description Values Default

Inv1...

No inversion (LED = d) 0

0

Inv4

Inversion (LED = d

)1

27.2 INFO

(information function - no. 124)

For configuration of 12 user texts each with max. 16 characters.
Block number 97, calculated once per time slot. If the relevant
input is 1, the relevant text is displayed.

Parameter Description

Text1...

User texts each with max. 16 alphanumeric
characters. Default:

>INFORMATION XX<

Text12

27.3 STATUS

(status function - no. 125)

Block number 98, updated once per time slot.

d1=1: parameters/configurations are not displayed
d2=1: configurations are not displayed
d3=1: the main menu is not displayed, only operating

pages are displayed during on-line operation
d4=1: the use of the bus interface is blocked
z1...z4:Infos from status byte 2 (signification as d1...d4)
z5=0: S.I.L. switch open, z5=1: switch closed
z6=1: common message sensor failure
z7: safety status, set via interface

(code 22, fbno. 0, fctno. 0)

z8: power fail check, z8=0 after power ON
z9: after off-line r on-line to 1 during 1600 ms
Y1...Y6: status of real-time clock (if provided)
Y7=0: language German, Y7=1: language English
(selected with Miscellaneous, Device
data)

Zusatzfunktionen 9499-040-44311

LED 64

d1
d2
d3
d4

Inv1

Inv2

Inv3

Inv4

¬

¬

¬

¬

LED 1

LED2

LED3

LED4

>INFORMATION 1<

d1

.
.
.
.
.
.
.
.
.
.
.

d12

Statusbyte2

6543210

Statusbyte1

6543210

d2

d1

d3

d4

d5

d6

z2
z1
z3
z4

z6
z7
z8
z5
z9

y1
y2
y3
y4
y5
y6
y7

y8
z10
z11
z12

?1

?1

?1?1?1

?1

c-hide

p-hide

Minute

Hour

Day

Month

Year
Week-D
Langu.

n.c.
n.c.
n.c.
n.c.

fail

safe
pwrchk
switch

start

c-hide
p-hide
m-hide
b-lock

m-hidem-hidem-hide

b-lock

n.c.

n.c.

S

Interface

InterfaceInterfaceInterface

Interface

Interface

OnLine

OffLine

1600ms

Language

27.4 CONST

(constant function - no. 126)

16 analog values and the logic levels 0 and 1 are made availa

-

ble. Block number 99, configured firmly once.

Parameter Description Values Default

C1...
C16

Analog constants Real 0

27.5 SAFE

(safety function - no. 94)

For generation of 8 defined analog output values and digital le

-

vels. With d9=1ORbit2,status byte1 = 1 the configured data
z1...z8 and Y1...Y8, otherwise the data applied to inputs
d1...d8 and x1...x8 are output.
Bit 2 can be set via the interface (code 22, fbno. 0, fctno. 0).

Parameter Description Values Default

Y1...Y8

Analog values Real

0

z1...z8

Digital levels 0/1

9499-040-44311 Zusatzfunktionen

65 CONST

z1

z2

0

1

y1
...
y16

C1

d1
...
d8

d9

x1
...
x8

z1
...
z8

y1
...
y8

Y1 Y2 Y3 Y4
Y5 Y6 Y7 Y8

d1 d2 d3 d4
d5 d6 d7 d8

?1

select

Statusbyte1

6543210

28 KS98 I/O extension modules

For mounting in KS98: 9407 - 9xx - x3xx1 and

9407 - 9xx - x4xx1.

Safety hints

l

ESD !

contains electrostatically sensitive
components

-Original packing protects against

electrostatic discharge (ESD).

-Transport only in original packing.

During mounting, rules for ESD protection
must be taken into account.

Connection:

-KS98 engineering must be ta

-

ken into account, because it de

­termines pin allocation and
signification of connections.

Maintenance:

No particular maintenance is required for the units.

a

When opening the units, live parts can be exposed.
Before work, disconnect the supply voltage.
The units contain electrostatically sensitive
components.

I/O modules 9407-998-00xx1
Module type:
Analog inputs:

Pt 100 / 1000, Ni 100 /1000, 2 0
Resistance, potentiometer
Thermocouple, mV, 0/4..20mA 2 1

-50...1500mV, 0...10V 2 2

Analog outputs:

1)

0/2...10V, 0..._10V 3 0
0/4...20mA, 0..._20mA 3 1

Digital inputs/outputs:

Digital I/O (universal) 4 0
Frequency/counter input 4 1

1)

PERFORMANCE LIMITS

For reasons of maximum permissible self-heating, the number of possible analog output modules per basic card is limited: Max. one current output modu

-

le! Max. one voltage output module, if a current output module is already provided (but in different galvanically isolated module groups)! The sum of per

-

formance factors (P factor, r Technical data) must not exceed 100%! If 100% are exceeded, a message is output in the Engineering Tool. Unless a
current output module is used, modules of any type can be fitted on all sockets. Max. 1 current outputmodule (any socket)! Max. 1 current and max.1 volta

­ge output module, but on galvanically isolated sockets!
Example: Current output module in socket 1 or 2 and voltage output module in sockets 3 or 4. The sum of P factors is 95%. 1 more resistance or 1
TC/mV/mA module can be fitted.

2)

Galvanic isolation: sockets 1-2 are galvanically isolated from 3-4.

KS98 I/O extension modules 9499-040-44311

SAFE 66

a

b

(Block no.) (70) (69) (68) (67)
Socket

2)

43 21

00201
R_Inp

8368

00201

R_Inp

8368

The various modules
are distinguished by
printed label.
The last 5 digits of
the ordernumber are
given in the upper
line.

Mounting
After releasing the locking screw, withdraw the KS98 module
from the housing. (a) - Insert the module into the required
socket with the printed label pointing downwards into
the green connector and click it in position in the small,
white contact (b) at the top.

00201
R_Inp
8368

28.1 Electrical connections of modular option C

Resistive input
(9407-998-0x201)

4-wire 3-wire 2-wire potentiometer

TC, mV, mA / V inputs
(9407-998-0x211) /
(9407-998-0x221)

Voltage /
current outputs
(9407-998-0x301) /
(9407-998-0x311)

Combined digital inputs/

outputs

(9407-998-0x401)

Frequency/
Counter inputs
(9407-998-0x241)

Quadruple counter up/down counter 2 x counter and 2 x frequency

Connect acc. to engineering!

(print-out with ET/KS 98plus)

Connection of
basic unit

socket 1

(block 67)

socket 2

(block 68)

socket 3

(block 69)

socket 4

(block 70)

9499-040-44311 KS98 I/O extension modules

67 Electrical connections of modular option C

_

_

_

_

_

_

U1

I1

U2

I2

I1

I2

+

+

+

+

+

+

di 1/2 (-)

di 2 (+)

di 1 (+)

do 1/2 (-)

do 2

do 1

do1/2(+)

_

_

U1

U2

+

+

+

+

R1

R1

R1

R2

R1

R2

}2

}1

di 2 (+)

di 1 (+)

di 1/2 (-)

di 2 (+)

di 1 (+)

di 1/2 (-)

di 2 (+)

di 1 (+)

di 1/2 (-)

di 2 (+)

di 1 (+)

di 1/2 (-)

V

V

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

16

C

ABCP

1

16

1

16

OUT

IN

INTERBUS

AB

29 Modular I/O extension modules

29.1

TC_INP
(analog input card TC, mV, mA, No. 46)

Analog input, plugs into modular option card C

For configuration and parameter setting of analog inputs R_INP. The inputs
are invariably calculated once per time slot.

Parameter Description Values Default

x1a in

Measured value correction Inp_a, P1 Input value

Real

0

x1aOut

Measured value correction Inp_a, P1 Output value 0

x2a in

Measured value correction Inp_a, P2 Input value 100

x2aOut

Measured value correction Inp_a, P2 Output value 100

x1b in

Measured value correction Inp_b, P1 Input value 0

x1bOut

Measured value correction Inp_b, P1 Output value 0

x2b in

Measured value correction Inp_b, P2 Input value 100

x2bOut

Measured value correction Inp_b, P2 Output value 100

Configuration Description Values Default

Typ_a
Typ_b

Type L -200...900 °C 00

30

Type J -200...900 °C 01
Type K -200...1350 °C 02
Type N -200...1300 °C 03
Type S -50...1760 °C 04
Type R -50...1760 °C 05
Type T -200...400 °C 06

Digital outputs:

Type W(C) 0...2300 °C 07

slotid

Type E -200...900 °C 08

0 = correct module fitted

Type B 0...1820 °C 09

1 = faulty module fitted

Type D 0...2300 °C 10

e.g. sensor break

Voltage 0...30mV 27

fail_a

Voltage 0...100mV 28

0 = no measurement error on channel a

Voltage 0...300mV 29

detected

Standard signal 0...20mA 30

1 = measurement error on channel a

Standard signal 4...20mA 31

detected

Fail_a
Fail_b

Switched off 0

1

e.g. sensor break

Upscale, Inp_a (Inp_b) = x100_a (x100_b) 1

fail_b

Downscale, Inp_a (Inp_b) = x0_a (x0_b) 2

0 = no measurement error on channel b

Substitute value, Inp_a (Inp_b) = XaFail (XbFail) 3

detected

Xakorr
Xbkorr

Measured value correction Inp_a (b) switched off 0

0

1 = measurement error on channel b

Measured value correction Inp_a (b) adjustable 1

detected

Unit_a
Unit_b

Unit of measured value of Inp_a (b) = °C 1

1

e.g. sensor break

Unit of measured value of Inp_a (b) = °F 2

STK_a
STK_b

External temperature compensation 1

1

Analog outputs:

External temperature compensation 2

Inp_a r channel a measurement value

x0_a(b)

Physical value Inp_a (Inp_b) at 0% Real 0

Inp_b r channel b measurement value

x100_a(b)

Physical value Inp_a (Inp_b) at 100% Real 100

Xa(b)Fail

Substitute value at Inp_a(b) Real 0

Tfm_a(b)

Filter time constant of Inp_a (Inp_b) in s Real 0,5

Tkrefa(b)

Reference temperature Inp_a(b) at STK_a(b) Real 0

Modular I/O extension modules 9499-040-44311

TC_INP 68

Fail_a

XaFail

X0_a

X100_a

Tfm_a

Xakorr

x1a in

x1a Out

x2a in

x2a out

fail_a

Inp_a

Typ_a

Unit_a

STK_a

Tkrefa

Fail_b

XbFail

X0_b

X100_b

Tfm_b

Xbkorr

x1b in

x1b Out

x2b in

x2b out

fail_b

Inp_b

Typ_b

Unit_b

STK_b

Tkrefb

slotid

29.2 F_INP

(frequency/counter input, No. 76)

The frequency/counter input plugs into modular options card C .

For input F_INP configuration and parameter setting.
The input is calculated once per time slot.

Configuration Description Values Default

Func_a

DigInput rcontrol input 0

1

Count_1 rup counter 1
Count_2 r up/down counter 2

Count_3 r up/down counter with direction signal 3

Count_4 rquadruple counter 4
Count_5 rfrequency counter 5

Func_b

DigInput rcontrol input 0

1Count_1r up counter 1

Count_5 rfrequency measurement 5

Time

Time unit for frequency measurement in s 0,1...20 10

Digital inputs:

reseta r 1 = the value for Inp_a is reset to 0.
stop a r 1 = the instantaneous value for Inp_a remains unchanged.
resetb r 1 = the value for Inp_b is reset to 0.
stop b r 1 = the instantaneous value for Inp_b remains unchanged.

Digital outputs:

slotid r 0 = correct module fitted 1 = faulty module fitted
fail r 1 = fitted module is detected, but communication with module is not possible.
z_a r signal status of HW input a
z_b r signal status of HW input b
ov_a r 1 = frequency at HW input a is higher than the maximum permitted 20 kHz
ov_b r 1 = frequency at HW input b is higher than the maximum permitted 20 kHz

Analog outputs:

Inp_a r output value for channel a
Inp_b r output value for channel b

9499-040-44311 Modular I/O extension modules

69 F_INP

stop a

0000

reseta

Inp_a

stop b

0000

resetb

Inp_b

a

b

29.3 R_Inp

(analog input card Pt100/1000, Ni 100/1000, resistance, potentiometer, No. 77)

Analog input, plugs into modular options card C

For analog input R_INP configuration and parameter setting. The inputs
are calculated invariably once per time slot.

Parameter Description Values Default

x1a in

Measured value correction Inp_a, P1 input value

Real

0

x1aOut

Measured value correction Inp_a, P1 output value 0

x2a in

Measured value correction Inp_a, P2 input value 100

x2aOut

Measured value correction Inp_a, P2 output value 100

x1b in

Measured value correction Inp_b, P1 input value 0

x1bOut

Measured value correction Inp_b, P1 output value 0

x2b in

Measured value correction Inp_b, P2 input value 100

x2bOut

Measured value correction Inp_b, P2 output value 100

Configuration Description Values Default

Typ_a
Typ_b

Pt100 (850) -200 ... 850 °C 00

0

Pt100 (100) -200 ... 100 °C 01
Pt1000 (-1) -200 ... 850 °C 02
Pt1000 (-2) -200 ... 100 °C 03
Ni100 -60 ... 180 °C 04
Ni1000 -60 ... 180 °C 05
R160 resistance 0 ... 160 Ohm 06

Digital inputs:

R450 resistance 0 ... 450 Ohm 07

lock =1 r disable calibration

R1600 resistance 0 ... 1600 Ohm 08

hide =1 r calibration hidden

R4500 resistance 0 ... 4500 Ohm 09

Digital outputs:

Poti 160 potentiometer 0 ... 160 Ohm 10

slotid

Poti 450 potentiometer 0 ... 450 Ohm 11

0 = correct module fitted

Poti 1600 potentiometer 0 ... 1600 Ohm 12

1 = faulty module fitted

Poti 4500 potentiometer 0 ... 4500 Ohm 13

fail_a(b)

Fail_a
Fail_b

Switched off 0 1

0 = no measurement error detected on

Upscale, Inp_a (Inp_b) = x100_a (x100_b) 1

channel a (b)

Downscale, Inp_a (Inp_b) = x0_a (x0_b) 2

1 = measurement error detected on channel

Substitute value, Inp_a (Inp_b) = XaFail (XbFail) 3

a (b) E.g. sensor break

Xakorr
Xbkorr

Measured value correction Inp_a (b) switched off 0

0

a/m_a(b)

Measured value correction Inp_a (b) switched off 1

Status of auto/manal key r 0 = automatic

Unit_a
Unit_b

Unit of measured value Inp_a (b) = °C 1

1

Status of auto/manual key r 1 = manual

Unit of measured value Inp_a (b) = °F 2

inc_a(b)=1rI key pressed

Mode

Inp_a and Inp_b: 2-wire connection 0

0

dec_a(b)=1rD key pressed

Inp_a: 3-wire connection no Inp_b 1
Inp_a: 4-wire connection no Inp_b 2

Analog inputs:

x0_a(b)

Physical value Inp_a (Inp_b) at 0% Real 0

Y_a(b) r position feedback

x100_a(b)

Physical value Inp_a (Inp_b) at 100% Real 100

Xa(b)Fail

Substitute value with sensor error at Inp_a(b) Real 0

Analog output:

Tfm_a(b)

Filter time constant Inp_a (Inp_b) in s Real 0,5

Inp_a r measured value a

Kal_1a(b)

1st calibration value Inp_a(b) (read only) Real 0

Inp_b r measured value b

Kal_2a(b)

2nd calibration value Inp_a(b) (read only) Real 100

Modular I/O extension modules 9499-040-44311

R_Inp 70

Fail_a

XaFail

X0_a

X100_a

Tfm_a

Xakorr

x1a in

x1a Out

x2a in

x2a out

d

ec_a

inc_a

a/m_a

fail_a

Inp_a

Typ_a

Unit_a

STK_a

Tkrefa

slotid

Cal

Fail_a

XaFail

X0_a

X100_a

Tfm_a

Xakorr

x1a in

x1a Out

x2a in

x2a out

dec_a

inc_a

a/m_a

fail_a

Inp_a

Typ_a

Unit_a

STK_a

Tkrefa

Cal

a

b

29.4 U_INP

(analog input card -50...1500mV, 0...10V, no. 78)

Analog input, plugs into modular options card

For analog input U_INP configuration and parameter setting. The input is
calculated invariably once per time slot.

Parameter Description Values Default

x1a in

Measured value correction Inp_a, P1 Input value

Real

0

x1aOut

Measured value correction Inp_a, P1 Output value 0

x2a in

Measured value correction Inp_a, P2 Input value 100

x2aOut

Measured value correction Inp_a, P2 Output value 100

x1b in

Measured value correction Inp_b, P1 Input value 0

x1bOut

Measured value correction Inp_b, P1 Output value 0

x2b in

Measured value correction Inp_b, P2 Input value 100

x2bOut

Measured value correction Inp_b, P2 Output value 100

Configuration Description Values Default

Typ_a

Voltage 0...10V 0

0

Voltage -50...1500mV 1

Fail_a

Switched off

0

1

Upscale, Inp_a = x100_a

1

Downscale, Inp_a = x0_a

2

Substitute value, Inp_a = XaFail

3

Xakorr

Measured value correction Inp_a switched off

0

0

Digital outputs:

Measured value correction Inp_a adjustable

1

slotid

Typ_b

Voltage 0...10V

0

0

0 = correct module fitted

Voltage -50...1500mV

1

1 = faulty module fitted

Fail_b

Switched off

0

1

fail_a

Upscale, Inp_b = x100_b

1

0 = no measurement error at channel a

Downscale, Inp_b = x0_b

2

detected

Substitute value, Inp_b = XbFail

3

1 = Measurement error at channel a

Xbkorr

Measured value correction Inp_b switched off

0

0

detected (e.g. sensor break)

Measured value correction Inp_b adjustable

1

fail_b

x0_a

Physical value Inp_a at 0% Real 0

0 = no measurement error at channel b

x100_a

Physical value Inp_a at 100% Real 100

detected

XaFail

Substitute value with sensor fail at Inp_a Real 0

1 = measurement error at channel b

Tfm_a

Filter time constant of Inp_a in s Real 0,5

detected (e.g. sensor break)

x0_b

Physical value Inp_b at 0% Real 0

x100_b

Physical value Inp_b at 100% Real 100

Analog outputs:

XbFail

Substitute value with sensor fail at Inp_b Real 0

Inp_a

Tfm_b

Filter time constant of Inp_b in s Real 0,5

Measured value channel a

Inp_b

Measured value channel b

9499-040-44311 Modular I/O extension modules

71 U_INP

Fail_a

XaFail

X0_a

X100_a

Tfm_a

Xakorr

x1a in

x1a Out

x2a in

x2a out

fail_a

Inp_a

Typ_a

Fail_b

XbFail

X0_b

X100_b

Tfm_b

Xbkorr

x1b in

x1b Out

x2b in

x2b out

fail_b

Inp_b

slotid

Typ_b

a

b

29.5 I_OUT

(analog output card 0/4...20mA, +/-20mA, No. 47)

Analog output, for inserting into modular options card C

For analog output I_OUT configuration and parameter setting. The output is
calculated invariably once per time slot.

Configuration Description Values Default

Typ_a

0...20mA 0

04...20mA 1

+/-20mA 2

x0_a

Physical value X_a at 0%

Real 0

x100_a

Physical value X_a at 100%

Real 100

Typ_b

0...20mA

0

0

4...20mA

1

+/-20mA

2

x0_b

Physical value X_b at 0%

Real 0

x100_b

Physical value X_a at 100%

Real 100

Digital output: slotid r 0 = correct module fitted 1 = faulty module fitted
Analog inputs: X_a r output value for channel a

X_b r output value for channel b

29.6 U_OUT

(analog output card 0/2...10V, +/-10V, No. 48)

Analog output, plugs into modular options card C

For analog output U_OUT configuration and parameter setting. The output is
calculated invariably once per time slot.

Configuration Description Values Default

Typ_a

0...10V 0

02...10V 1

+/-10V 2

x0_a

Physical value X_a at 0%

Real 0

x100_a

Physical value X_a at 100%

Real 100

Typ_b

0...10V

0

0

2...10V

1

+/-10V

2

x0_b

Physical value X_b at 0%

Real 0

x100_b

Physical value X_a at 100%

Real 100

Digital output: slotid r 0 = correct module inserted 1 = faulty module fitted
Analog inputs: X_a r output value for channel a X_b r output value for channel b

I_OUT 72

Modular I/O extension modules 9499-040-44311

HARDWARE

SOFTWARE

+/-20mA

0..20mA

4...20mA

OUT a

slotid

x0_a

x100_a

Typ_a

+/-20mA

0..20mA

4...20mA

OUT

b

x0_b

x100_b

Typ_b

Fail_a

XaFail

X0_a

X100_a

Tfm_a

Xakorr

x1a in

x1a Out

x2a in

x2a out

fail_a

Inp_a

Typ_a

Fail_b

XbFail

X0_b

X100_b

Tfm_b

Xbkorr

x1b in

x1b Out

x2b in

x2b out

fail_b

Inp_b

slotid

Typ_b

a

b

29.7 DIDO

(digital input/output card, No. 44)

Digital input/output card, plugs into modular options card C

For digital input/output DIDO configuration and parameter setting. The
function block is calculated invariably once per time slot.

Configuration Description Values Default

Inv_Ia

direct - HW input di1 direct at z1 0

0

inverse - HW input di1 inverted at z1 1

Inv_Ib

direct - HW input di2 direct at z2 0

0

inverse - HW input di2 invertd at z2

1

Inv_Oa

direct - d1 direct on HW output do1

0

0

inverse - d1 inverted on HW output do1

1

Inv_Ob

direct - d1 direct on HW output do1

0

0

inverse - d2 inverted on HW output do2

1

Mode_a

Input - only HW input d1 at z1

0

0

Output - d1 at HW output do1 with
feedback at z1

1

Mode_b

Input - only HW input d2 at z2

0

0

Output - d2 at HW output do2 with
feedback at z2

1

Digital inputs:

d1 r if configured as an output: hardware output a
d2 r of configured as an output: hardware output b

Digital outputs:

slotid r 0 = correct module fitted 1 = faulty module fitted
z1 r status of hardware input a; if the channel was configured as an output, z1 is the fed back output value.
z2 r status of hardware input b; if the channel was configured as an output, z2 is the fed back output value.

9499-040-44311 Modular I/O extension modules

73 DIDO

HARDWARE

SOFTWARE

d1
d2

Mode1

z1
z2

slotid

Inv1

HARDWARE

SOFTWARE

30 Function management

Max. 350 function blocks can be used. Each function requires a defined portion of the working memory and a defined
calculation time.

30.1 Memory requirement and calculation time

Function management 9499-040-44311

Memory requirement and calculation time 74

Function

Time % Memory %

Scaling and calculation functions
ABSV

0,4 0,2

ADSU

0,9 0,3

MUDI

0,9 0,3

SQRT

1,3 0,2

SCAL

3,2 0,2

10EXP

3,0 0,2

EEXP

1,6 0,2

LN

1,6 0,2

LG10

1,6 0,2

Non-linear functions
GAP

0,3 0,2

CHAR

0,9 0,5

Trigonometric functions
SIN

1,4 0,2

COS

2,0 0,2

TAN

1,4 0,2

COT

2,9 0,2

ARCSIN

2,4 0,2

ARCCOS

2,4 0,2

ARCTAN

1,8 0,2

ARCCOT

1,9 0,2

Logic functions
AND

0,2 0,2

NOT

0,2 0,2

OR

0,2 0,2

EXOR

0,2 0,2

BOUNCE

0,3 0,2

FLIP

0,2 0,2

MONO

1,0 0,3

STEP

0,8 0,3

TIME1

1,2 0,3

Signal converters
AOCTET

1,0 0,2

ABIN

1,5 0,3

TRUNC

0,3 0,2

PULS

0,9 0,2

COUN

0,4 0,3

MEAN

0,9 0,9

Controller
CONTR

10,0 3,1

CONTR+

10,0 3,5

PIDMA

5,8 4,6

Function

Time % Memory %

Time functions
LEAD

0,7 0,3

INTE

0,6 0,3

LAG1

0,5 0,2

DELA1

0,9 1,9

DELA2

0,9 1,9

FILT

0,6 0,2

TIMER

0,5 0,2

TIME2

0,5 0,2

Selection and storage
EXTR

0,5 0,2

PEAK

0,3 0,2

TRST

0,3 0,2

SELC

0,3 0,3

SELP

0,3 0,3

SELV1

0,3 0,2

SOUT

0,3 0,2

REZEPT

0,7 0,5

2OF3

1,4 0,3

SELV2

0,4 0,2

Limit signalling /limiting
ALLP

0,8 0,3

ALLV

0,8 0,3

EQUAL

0,6 0,2

VELO

0,5 0,3

LIMIT

1,4 0,4

ALARM

0,4 0,3

Inputs
AINP1

0,5 0,5

AINP3

0,4 0,3

AINP4

0,4 0,3

AINP5

0,4 0,3

AINP6

0,5 0,5

DINPUT

0,3 0,3

Outputs
OUT1

0,9 0,3

OUT2

0,9 0,3

OUT3

0,9 0,3

OUT4

0,9 0,2

OUT5

0,9 0,2

DIGOUT

0,2 0,3

Function

Time % Memory %

Additional functions
LED

0,2 0,2

INFO

0,2 0,9

STATUS

0,4 0,3

CONST

0,2 0,4

SAFE

0,3 0,5

Visualization
VWERT

0,4 1,7

VBAR

0,3 0,7

VPARA

2,5 1,1

VTREND

0,8 1,2

Communication
L1READ

0,3 0,4

L1WRIT

0,3 0,4

DPREAD

0,5 0,4

DPWRIT

0,5 0,2

Programmer
APROG

3,6 3,2

APROGD

0,9 0,5

DPROG

3,6 3,0

DPROGD

0,9 0,5

KS98+ CANopen
C_RM2x

3,0 1,0

RM_DI

0,5 0,3

RM_DO

0,5 0,5

RM_AI

0,5 0,7

RM_AO

0,5 0,5

RM_DMS

1,0 0,8

CRCV

4,0 0,3

CSEND

5,0 0,5

C_KJS8x

3,0 0,8

KS8x

0,3 0,3

CPREAD

1,5 0,4

CPWRIT

0,8 0,4

CSDO

1,5 0,3

Modular option c
TC_Imp

0,5 0,5

F_Imp

0,9 0,2

R_Imp

0,9 0,7

U_Imp

0,9 0,4

I_Out

0,5 0,2

U_Out

0,5 0,2

DIDO

0,5 0,2

30.2 Sampling intervals

The sampling intervals for conversion of input signals into internal
values and conversion of internal values into output signals (hardwa

-

re conversion) are given in the table opposite.

The sampling interval for software calculation of function blocks
AINP1, AINP3...AINP6, DINPUT, STATUS, CONST, LED, INFO,
OUT1...OUT5 and DIGOUT is 100 ms.

Input or output Interval
INP1 200 ms
INP3 / INP4 100 ms
INP5 800 ms
INP6 400 ms
di1...di12 100 ms
OUT1...OUT5 / do1...do6 100 ms

Calculation of the other function blocks is at equal intervals accor

­ding to their allocation to the 8 time slots of 100 ms. Allocation of a
block to one or several time slots (100, 200, 400 or 800 ms) is in the
engineering. The engineering defines an identification for each block
(ts), which can be used for determining the allocation from the table
opposite.

The sum of calculation times of all required function blocks must be
< 100 % per time slot.

Time slot

ts

12345678

Interval

11

ffffffff

100 ms

21

f-f-f-f

- 200 ms

22 -

f-f-f-f

200 ms

31

f

---f- - - 400 ms

32 -

f

---f- - 400 ms

33 - -

f

---f- 400 ms

34---f---

f

400 ms

41

f

------- 800ms

42 -

f

------ 800ms

43 - -

f

----- 800ms
44---f---- 800ms
45----f- - - 800 ms
46-----f- - 800 ms
47------f- 800 ms
48-------

f

800 ms

30.3 Daten im EEPROM

Data are stored in non-volatile EEPROM. The manufacturers specify approx. 100 000 permissible write/read cycles
per EEPROM address. In practice, however, this value can be exceeded mostly by a multiple. When changing parame

-

ters and configurations only manually, exceeding the max. number of write/read cycles is almost precluded. With di

­gital interface or automatic parameter changes, however, taking the maximum number of write/read cycles into
account is indispensable, and measures to prevent excessively frequent parameter writing must be taken.

9499-040-44311 Function management

75 Sampling intervals

Subject to change without notice © PMA Prozeß- und Maschinen-Automation GmbH
Printed in Germany 9499-040-44311 (12/2005) Postfach 310 229, D - 34058 Kassel

9499- 040- 44311

A4 auf A5gefaltet, 2-fach geheftet, SW-Druck Normalpapier weiß 80g/m

2