PMA KS10-I Operating Instructions Manual

KS10-I

Operating Instructions

Bedienungsanleitung

KS 10-I

9499 040 61241

Valid from / Gültig ab: 8378

CONTENT

Page

Mini Jumper and DIP Switch 3

Keys and Displays 4

Menu Overview 5

Parameter Description 6

Installation 13

Wiring Precautions 14

Error Codes 15

INHALT

Seite

Steckbrücken und DIP-Schalter 17

Anzeige- und Bedienelemente 18

Menü Übersicht 19

Parameterbeschreibung 20

Installation 27

Verdrahtungshinweise 28

Fehler-Codes 29

Symbols used on the device

à EU- Conformity mark

a Attention please follow

the operating instructions!

Symbole auf dem Gerät

à EU-Konformitätskennzeichnung

a Achtung, bitte Bedienungsanleitung beachten!

.

A publication of :

PMA Prozeß- und Maschinen-Automation GmbH P.O.Box 310 229 · D-34058 Kassel · Germany

Dies ist eine Dokumentation von:

PMA Prozeß- und Maschinen-Automation GmbH P.O.Box 310 229 · D-34058 Kassel · Germany

9499 040 61241 2

Mini Jumper and DIP Switch

Front Panel

Rear Terminal

Access Hole

Controller chassisview below

1

ONDIP

234

When the unit leaves the factory, the DIP switch is set so that TC & RTD are selected for input 1 and all parameters are unlocked. Lockout function is used to disable the adjustment of parameters as well as operation of calibration mode.

However the menu can still be viewed even if under lockout condition.

SEL1- SEL5 represent those parameters which are selected by using SEL1, SEL2,... SEL5 parameters contained in Setup menu. The selected parameters are then allocated at the beginning of the user menu.

*

TC, RTD, mV

0-1V, 0-5V, 1-5V, 0-10V

0-20 mA, 4-20 mA

Input 1 Select

All parameters are Unlocked

Only SP1, SEL1 SEL5 are unlocked

Only SP1 is unlocked

All Parameters are locked

Lockout

12

34

DIP Switch

:ON :OFF

Factory Default Setting

*

Operating Instructions KS10-I

3 9499 040 61241

Keys and Displays

Keypad Operation

The unit is programmed by using three keys on the front panel. The available key functions are listed as following table.

Press and release quickly to increase the value of the displayed parameter. Press and hold to accelerate increment speed.

Press and release quickly to decrease the value of the displayed parameter. Press and hold to accelerate decrement speed.

Select the parameter in a direct sequence.

Allow access to more parameters in user menu, also used to Enter manual mode, auto-tune mode, default setting mode and save calibration data during calibration procedure.

Select the parameter in a reverse sequence during menu scrolling.

Select the operation Mode in sequence.

Reset the front panel display to a normal display mode, also used to leave

the specific Mode execution and ending the auto-tune and manual control

execution, and quit the sleep mode.

The controller enters the sleep mode if the sleep function ( SLEP ) is enabled ( select YES ).

By entering correct security code to allow execution of engineering programs. This function is used only in the factory to manage the diagnostic reports. The user should never attempt to operate this function.

Press for at least 3 seconds

Press for at least 6 seconds

Press

Press for at least 3 seconds

Up Key

Down Key

Scroll Key

Enter Key

Start Record Key

Reverse Scroll Key

Mode Key

Reset Key

Sleep Key

Factory Key

TOUCHKEYS FUNCTION DESCRIPTION

Reset historical values of PVHI and PVLO and start to record the peak process value.

Front Panel Description

O1

O2

A1

C

Alarm 1 Indicator

Output 2 Indicator

3 Silicone Rubber Buttons

for ease of control setup

and set point adjustment.

Output 1 Indicator

4-digit Display to display process value, set point value, menu symbol, parameter value, control output value and error code etc.

KS10-I economy

PMA

9499 040 61241 4

Menu Overview

PV Value

SV Value

User Menu

Setup Menu

Hand (Manual) Control Mode

Auto-tuning Mode

Display Mode

Apply these modes will break the control loop and change some of the previous setting data. Make sure that if the system is allowable to use these modes.

A changing of Calibrationdata is to be

RAMP

A2DV

A2SP

A1DV

A1SP

TIME

PB1

SHIF

CPB

REFC

TD1

OFST

TI1

TD2

TI2

PB2

SP2

PL2

PL1

A2HY

A1HY

O1HY

SEL1

SEL5

SEL4

SEL3

SEL2

PVHI

PVLO

PV1

PV2

PB

TD

TI

DV

CJCT

PVR PVRH PVRL

H

C

AOHI

IN1L

SP1H SP2F

AOLO

DP1

SP1L

AOFN

IN1U

SPMD

STOP

IN1

IN1H

IN2H

SLEP

PARI

IN2L

SELF

FILT

PVMD

EIFN

DATA

DP2

BAUD

IN2U

ADDR

IN2

PROT

COMM

FUNC

O1TY

O2TY

A1MD

A2FT

OUT1

OUT2

A1FN

A2MD

O1FT

O2FT

A2FN

CYC1

CYC2

A1FT

SEL1

DISF

SEL2

SEL5

SEL4

SEL3

H C

V2G

MA1G

SR1

REF1

CJG

CJTL

V1G

ADG

AD0

Calibration Mode

for 3 seconds

Default Setting Mode

FILE

To execute the default setting program

for

3 seconds

Press for 3 seconds to enter the auto-tuning mode

The flow chart shows a complete listing of all parameters. For actual application the number of available parameters depends on setup conditions, and should be less than that shown in the flow chart. See Appendix (Manual)

for the existence conditions of each parameter.

*1:

You can select at most 5 parameters put in front of the user menu by using SEL1 to SEL5 contained at the bottom of setup menu.

Set DISF (display format) value in the setup menu to determine whetherPV or SVis displayed.

*2:

*3:

*1

*3

or

*2

Display Go Home

The menu will revert to PV/SV display after keyboard is kept untouched for 2 minutes except Display Mode Menu and Manual Mode Menu. However, the menu can revert to PV / SV display at any time by pressing and .

5 9499 040 61241

Parameter Description

Range

Default Value

Contained

in

Basic

Function

Parameter

Notation

Display Format

SP1

Set point 1

SP1L SP1H

100.0 C

(212.0 F)

TIME

0 6553.5 minutes 0.0

Dwell Time

A1SP

100.0 C

(212.0 F)

Alarm 1 Set point

A1DV

Alarm 1 Deviation Value

-200.0 C

(-360.0 F)

10.0 C

(18.0 F)

A2SP

Alarm 2 Set point

100.0 C

(212.0 F)

A2DV

Alarm 2 Deviation Value

-200.0 C

(-360.0 F)

10.0 C

(18.0 F)

RAMP

Ramp Rate

0 0.0

OFST

REFC

SHIF

PB1

TI1User

Menu

Setup Menu

TD1

Offset Value for P control

PV1 Shift (offset) Value

Proportional Band 1 Value

Integral Time 1 Value

Derivative Time 1 Value

0

25.0

100

CPB

Cooling Proportional Band Value

1

100

25.0

-200.0 C

(-360.0 F)

10.0 C

(18.0 F)

0.0

Reference Constant for Specific Function

2

Low:

High:

Low:

200.0 C

( 360.0 F)

500.0 C

(900.0 F)

100.0 %

60

200.0 C

( 360.0 F)

High:

SP2

PB2

TI2

TD2

O1HY

A1HY

A2HY

PL1

PL2

COMM

PROT

Set point 2

Proportional Band 2 Value

Integral Time 2 Value

Derivative Time 2 Value

Output 1 ON-OFF Control Hysteresis

Hysteresis Control of Alarm 1

Hysteresis Control of Alarm 2

Output 1 Power Limit

Output 2 Power Limit

Function Complexity Level

Communication Interface Type

COMM Protocol Selection

0

Low:

0

0.1

0

100

25.0

37.8 C

(100.0 F)

1000 sec

360.0 sec

255 %

500.0 C

(900.0 F)

200.0 C

( 360.0 F)

High:

1000 sec

500.0 C

(900.0 F)

High:

100 %

360.0 sec

55.6 C

( 100.0 F)

10.0 C

(18.0 F)

10.0 C

(18.0 F)

10.0 C

(18.0 F)

0.1

FUNC

0

Basic Function Mode

:

Full Function Mode

:

1

0

:

No communication function

:

1

RS-485 interface

2

:

RS-232 interface

:

3

4 - 20 mA analog retransmission output

4

:

0 - 20 mA analog retransmission output

:

5

0 - 1V analog retransmission output

6

:

0 - 5V analog retransmission output

:

7

1 - 5V analog retransmission output

8

:

0 - 10V analog retransmission output

1

0

See Table 1.5, 1.6

See Table 1.5, 1.7

See Table 1.5, 1.8

0

Modbus protocol RTU mode

9499 040 61241 6

Parameter Description continued/2

Parameter Description

Range

Default Value

Contained

in

Basic

Function

Parameter

Notation

Display Format

:

BAUD

DATA

PARI

STOP

AOFN

Baud Rate of Digital COMM

Data Bit count of Digital COMM

Parity Bit of Digital COMM

Stop Bit Count of Digital COMM

Analog Output Function

5

1

0

1

(0)

AOLO

AOHI

Analog Output Low Scale Value Analog Output High Scale Value

-19999

45536

ADDR

Address Assignment of Digital COMM

Low:

High:

1

255

0

1

2

3

4

5

6

7

8

9

0.3 Kbits/s baud rate

0.6 Kbits/s baud rate

1.2 Kbits/s baud rate

2.4 Kbits/s baud rate

4.8 Kbits/s baud rate

9.6 Kbits/s baud rate

14.4 Kbits/s baud rate

19.2 Kbits/s baud rate

28.8 Kbits/s baud rate

38.4 Kbits/s baud rate

0

7 data bits

:

1 8 data bits

0

1

0

2

1

Even parity

Odd parity

No parity bit

One stop bit

Two stop bits

0

:

Retransmit IN1 process value

1

:

Retransmit IN2 process value

4

:

Retransmit set point value

5

:

Retransmit output 1 manipulation value

6

:

Retransmit output 2 manipulation value

2

:

Retransmit IN1 IN2 difference process value

3

:

Retransmit IN2 IN1 difference process value

7

:

Retransmit deviation(PV-SV) Value

0C

(32.0 F)

100.0 C

(212.0 F)

IN1

IN1 Sensor Type Selection

T type thermocouple

E type thermocouple

B type thermocouple

R type thermocouple

S type thermocouple

J type thermocouple

K type thermocouple

Parameter Description ( continued 2/7 )

Setup Menu

7 9499 040 61241

Parameter Description continued/3

Low:

High:

IN2U

DP2

IN2L

IN2H

IN2 Unit Selection

IN2 Decimal Point Selection

IN2 Low Scale Value

IN2 High Scale Value

-19999

45536

Same as IN1U

Same as DP1

0

1000

2

1

Parame ter Des cription

Ra ng e

Default Value

Contained

in

Bas ic

Func tion

Parame ter

No tatio n

Display Fo rma t

IN1U

IN1

DP1

IN1L

IN1H

IN1 Unit Selection

IN1 Sensor Type Selection

IN1 Decimal Point Selection

IN1 Low Scale Value

IN1 High Scale Value

-19999

45536

7

13

4

8

14

5

9

0

15

6

10

1

16

7

20

11

17

12

0

1

2

3

N type thermocouple

L type thermocouple

PT 100 ohms DIN curve

PT 100 ohms JIS curve

4 - 20 mA linear current input

0 - 20 mA linear current input

0 - 1V linear Voltage input

0 - 5V linear Voltage input

1 - 5V linear Voltage input

0 - 10V linear Voltage input

Special defined sensor curve

Low:

High:

0

1000

1

0

(1)

1

(0)

IN2

IN2 Signal Type Selection

1

IN2 no function

Current transformer input

0 - 1V linear voltage input

0 - 5V linear voltage input

1 - 5V linear voltage input

0 - 10V linear voltage input

:

Degree C unit

Degree F unit

Process unit

No decimal point

1 decimal digit

2 decimal digits

3 decimal digits

Output 1 Function

0

OUT1

O1TY

0

1

Reverse (heating ) control action

Direct (cooling) control action

:

0

1

2

3

Relay output

Solid state relay drive output

Solid state relay output

4 - 20 mA current module

:

Output 1 Signal Type

Parameter Description ( continued 3/7 )

Setup Menu

Perform Event input function

9499 040 61241 8

Parameter Description continued/4

Parame ter Des cription

Ra ng e

Default Va l u e

Contained

in

Bas ic

Func tion

Parame ter

No tatio n

Display Fo rma t

4

5

6

7

0 - 20 mA current module

0 - 1V voltage module

0 - 5V voltage module

1 - 5V voltage module

8

0 - 10V voltage module

:

CYC1

O1TY

Output 1 Cycle Time

100.0 sec 18.0

0

0.1

Low:

High:

O1FT

Output 1 Failure Transfer Mode

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 1 control function as the unit fails, power starts or manual mode starts.

Select BPLS ( bumpless transfer ) or 0.0 ~ 100.0 % to continue output 2 control function as the unit fails, power starts or manual mode starts.

BPLS

Output 2 Function

OUT2

2

0

1

2

: PID cooling control

: Perform alarm 2 function

: Output 2 no function

3

: DC power supply module

installed

O2TY

CYC2

O2FT

Output 2 Signal Type

Output 2 Cycle Time

Output 2 Failure Transfer Mode

100.0 sec

BPLS

18.0

0

0.1

Same as O1TY

Low:

High:

A1FN

Alarm 1 Function

2

6

IN1 process value high alarm

:

9

IN2 process value low alarm

:

0

No alarm function

:

4

Deviation band out of band alarm

:

1

Dwell timer action

:

5

Deviation band in band alarm

:

8 IN2 process value high alarm

:

3

Deviation low alarm

:

2

Deviation high alarm

:

11

IN1 or IN2 process value low alarm

:

7 IN1 process value low alarm

:

10

IN1 or IN2 process value high alarm

:

12

IN1 IN2 difference process value high alarm

:

13

IN1 IN2 difference process value low alarm

:

14 Loop break alarm

15 Sensor break or A-D fails

:

1

2

3

0

Normal alarm action

Latching alarm action

Hold alarm action

Latching & actionHold

A1MD

Alarm 1 Operation Mode

0

Parameter Description ( continued 4/7 )

Setup Menu

Output 1 Signal Type

PMA KS10-I Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual