Plush TUSH Series, TUSH001 Technical Documentation Manual

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PLUSH TUSH

GROUP III - BOOSTER SEAT

SUITABLE FOR WEIGHTS 22KG TO 36KG

TECHNICAL DOCUMENTATION - TUSH001

CONTENTS

Contact Details For Manufacturer & Assembly Plant

Technical Information & Parts List

Diagram Of Booster Seat,

Labelling & Intended Positioning Of Labelling

Technical Drawings – See Appendix A

User Instructions – See Appendix B

Toxicity Report & Statement – See Appendix C

www.theplushcompany.com2

CONTACT DETAILS

Company Name Manufacturer and Address:

Plush Holdings Limited/Trading as PLUSH

Contact Suzanne Wilson – Managing Director

Rock House

Church Street

Clitheroe

Lancashire

BB7 2DG

Tel: (+44) 01200 424 332

Email: suzanne.wilson@theplushcompany.com

Company Registration Number: 9546239

Company VAT Number: 222752722

Company Name For Assembly Plant and Address:

AUTOSTOP INTERIORS DOO

Contact Mr. P. Pitsikos

Tekstilna 40

16000 Leskovac

Serbia

Tel: +381 16 218 820

Technical Documentation - TUSH001 3

TECHNICAL INFORMATION

Product Code/Model :TUSH001

Group III Booster Seat for a mass from 22kgs-36kgs (R44/04 2.1.1.5)

Colour and material of Booster Seat submitted for approval: Black leather and black

alcantara base.

Category – Universal

Forward-facing child restraint, non-integral

PARTS LIST - AUTOSTOP

Brand

Product Code

Materials

PLUSH TUSH

TUSH001

Leather

10Mm Foam

5Mm Foam

Alcantara With 5Mm Foam Backing

Alcantara

50Mm Hook Velcro

PLASTIC MOULD - ZK601A PARTS LIST

Base

Joint Ring

Rivet Joint

Stop Slippery Buckle

HDPE

Q235A

Riveted Steel

PA6

50Mm Loop Velcro

Size 30 Thread

Size 20 Thread

3Mm Card Board

Glue

Strap

High Tenacity Polyester

www.theplushcompany.com4

DIAGRAMS/PICTURES

PLUSH TUSH Product Code - TUSH001

Approval Label

35 MM

3.3mm

60 MM

Technical Documentation - TUSH001 5

3.3mm

5mm

10mm

DIAGRAMS/PICTURES

Seat Belt Guide Tabs

www.theplushcompany.com6

DIAGRAMS/PICTURES

Seat Belt Fitting Label

POSITIONING OF THE LABEL

LAP BELT ROUTE DIAGONAL BELT ROUTE

Technical Documentation - TUSH001 7

DIAGRAMS/PICTURES

Packaging Label

www.theplushcompany.com8

APPENDIX A

TUSH001 Technical Drawings

SEWING INSTRUCTIONS

VELCRO HOOK 50mm

sewing underneath

HISTORY CHANGE

DATE

REV.NO.

DESCRIPTION

(dd/mm/yyyy)

INITIAL RELEASEREV00

27/07/16

UPDATED DRAWINGSREV01 14/10/16

Supplier

Prepared

Checked

THOMAS KOULOHERIS

MARIA-ANNA FAKOU

Date Date

14-10-2016 14-10-2016

Unit

Scale

General tolerance

3rd Angle

1:4

Projection Car model

Date (dd-mm-yyyy)

PLUSH TUSH (AUTOSTOP: TUSH001-01)

Description

BOOSTER SEAT

14-10-2016

Sheet Format

SEWING INSTRUCTIONS

HISTORY CHANGE

DATE

REV.NO.

DESCRIPTION

(dd/mm/yyyy)

27/07/16

INITIAL RELEASEREV00 UPDATED DRAWINGSREV01 14/10/16

Supplier

Prepared

Checked

THOMAS KOULOHERIS

MARIA-ANNA FAKOU

Date Date

14-10-2016 14-10-2016

Unit

Scale

General tolerance

3rd Angle

1:4

Projection Car model

Date (dd-mm-yyyy)

PLUSH TUSH (AUTOSTOP: TUSH002-02)

Description

BOOSTER SEAT

14-10-2016

Sheet Format

EKE6A

pleat

EKE7A

pleat

SEAT BELT GUIDE LABEL LOCATION:

FABRIC LABEL 94x59mm

STITCH ON

+_ 2mm

A11 of 1

pleat

VELCRO HOOK 50mm

sewing underneath

pleat

SEAT BELT GUIDE LABEL LOCATION:

FABRIC LABEL 94x59mm

STITCH ON

+_ 2mm

A11 of 1

LIST OF ITEMS

REMARKS:

THIS DRAWING AND THIS LIST OF ITEMS ARE ONLY FOR THIS PART. LEATHER PATTERNS ARE LAMINATED 5mm SEAM ALLOWANCE 8mm +2/-1mm STITCH LENGHT 4mm +/- 1mm

EKE15A

RED LABEL (leather)

EKE4A

EKE2A

EKE3A

space

EKE5

EKE1

TOP-STITCH

FOLD

VELCRO HOOK 50mm

DOUBLE-STITCH

front

EKE15A

RED LABEL (leather)

EKE2

EKE3 b b

EKE4

EMBOSSED LOGO LOCATION FRONT (FACING FWD) LEFT

pleat

EKE6

VELCRO HOOK 50mm

sewing underneath

EKE7

pleat

STITCH LENGHT FOR DECORATIVE SEAM 4mm +/- 1mm SEAM ALLOWANCE FOR DOUBLE FRENCH SEAM IS 4mm +/- 1mm FROM THE MIDDLE LEATHER THICKNESS 1-1,5-1,3mm CUTPIECES TOLERANCES (AROUND) +/- 3mm SLIT AND NOTCH ALIGHMENTS +/- 3mm

= MARKS FOR NOTCH POSITIONS

 I 

BILL OF MATERIALS

PATTERN OR

MATERIAL OR PART

ITEM NUMBER

DESCRIPTION

EKE1

LEATHER-A

EKE2

LEATHER-A

EKE2A

LEATHER-A

EKE3

LEATHER-B

EKE3A

LEATHER-B

EKE4

LEATHER-B

EKE4A

LEATHER-B 1 FOAM 5mm

EKE5

LEATHER-B

EKE6

LEATHER-B

EKE6A

LEATHER-B

EKE7

ALCANTARA 1 NO FOAM

EKE7A

ALCANTARA 1

EKE8

CARD BOARD 1

EKE9

ALCANTARA 1

50mm

VELCRO LOOP

EKE10 EKE11 EKE11A

EKE15 EKE15A

50mm

VELCRO LOOP

50mmVELCRO LOOP 50mm

VELCRO LOOP VELCRO HOOK

50mm LABEL

LEATHER LEATHER DOUBLE STITCH TOP-STITCH LOGO PLUSH EMBOSSED LABEL ORANGE LABEL LABEL SEAT BELT GUIDE 94x59mm

COLOR RED

LABEL

COLOR RED

FOAM 10mm

FOAM 5mm

1 1

FOAM 5mm

1 FOAM 5mm

FOAM 5mm

1 1 FOAM 5mm

NO FOAM FOAM 3mm FOAM 5mm

1 1 1

1 1

1 1 1

APPENDIXLAMINATIONQTY

EKE8

front

EKE10

EKE9

VELCRO LOOP 50mm

EKE15A

EKE11A

front

space

EKE5

EKE11

RED LABEL (leather)

TOP-STITCH

EKE12A

EKE4A

EKE2A

EKE6A

EKE7A

EKE3A

VELCRO HOOK 50mm

DOUBLE-STITCH

FOLDFOLD

EKE12

frontfront

EKE15A

RED LABEL (leather)

EKE2

EKE3 b b

ORANGE LABEL

LOCATION SEWN ON

EKE4

EMBOSSED LOGO LOCATION FRONT (FACING FWD) LEFT

LIST OF ITEMS

REMARKS:

THIS DRAWING AND THIS LIST OF ITEMS ARE ONLY FOR THIS PART. LEATHER PATTERNS ARE LAMINATED 5mm SEAM ALLOWANCE 8mm +2/-1mm STITCH LENGHT 4mm +/- 1mm STITCH LENGHT FOR DECORATIVE SEAM 4mm +/- 1mm SEAM ALLOWANCE FOR DOUBLE FRENCH SEAM IS 4mm +/- 1mm FROM THE MIDDLE LEATHER THICKNESS 1-1,5-1,3mm CUTPIECES TOLERANCES (AROUND) +/- 3mm SLIT AND NOTCH ALIGHMENTS +/- 3mm

= MARKS FOR NOTCH POSITIONS

 I 

BILL OF MATERIALS

PATTERN OR

MATERIAL OR PART

ITEM NUMBER

DESCRIPTION

EKE2

LEATHER-A

EKE2A

pleat

EKE6

VELCRO HOOK 50mm

sewing underneath

EKE7

pleat

LEATHER-A

EKE3

LEATHER-B

EKE3A

LEATHER-B 1 FOAM 5mm

EKE4

LEATHER-B

EKE4A

LEATHER-B

EKE5

LEATHER-B 1

EKE6

LEATHER-B 1 FOAM 5mm

EKE6A

LEATHER-B 1

EKE7

ALCANTARA

EKE7A

ALCANTARA

EKE8

CARD BOARD 1

EKE9

ALCANTARA 1

50mm

VELCRO LOOP

EKE10 EKE11 EKE11A

EKE12 EKE12A 1LEATHER-A EKE15 EKE15A

50mm

VELCRO LOOP

50mmVELCRO LOOP 50mm

VELCRO LOOP VELCRO HOOK

50mm

LEATHER-A

LABEL

LEATHER LEATHER

LABEL DOUBLE STITCH TOP-STITCH LOGO PLUSH EMBOSSED LABEL ORANGE LABEL LABEL SEAT BELT GUIDE 94x59mm

COLOR RED COLOR RED

APPENDIXLAMINATIONQTY

FOAM 5mm

1 1

FOAM 5mm FOAM 5mm

FOAM 5mm

NO FOAM

FOAM 3mm

FOAM 5mm 1 1 1

FOAM 10mm

FOAM 10mm 1 1

1 1 1

EKE8

front

EKE10

EKE9

EKE11

front

VELCRO LOOP 50mm

EKE11A

ORANGE LABEL

LOCATION SEWN ON

Technical Documentation - TUSH001 9

APPENDIX A

TUSH001 Technical Drawings

SEWING INSTRUCTIONS

VELCRO HOOK 50mm

sewing underneath

HISTORY CHANGE

DATE

REV.NO.

DESCRIPTION

(dd/mm/yyyy)

27/07/16

INITIAL RELEASEREV00 UPDATED DRAWINGSREV01 14/10/16

Supplier

Prepared

Checked

THOMAS KOULOHERIS

MARIA-ANNA FAKOU

Date Date

14-10-2016 14-10-2016

Unit

Scale

General tolerance

3rd Angle

1:4

Projection Car model

Date (dd-mm-yyyy)

PLUSH TUSH (AUTOSTOP: TUSH003-03)

Description

BOOSTER SEAT

14-10-2016

Sheet Format

EKE6A

pleat

EKE7A

pleat

SEAT BELT GUIDE LABEL LOCATION:

FABRIC LABEL 94x59mm

STITCH ON

+_ 2mm

A11 of 1

EKE15A

RED LABEL (leather)

EKE4A

EKE2A

EKE3A

EKE11

TOP-STITCH

VELCRO HOOK 50mm

DOUBLE-STITCH

EKE8

front

EKE10

EKE9

front

VELCRO LOOP 50mm

LIST OF ITEMS

REMARKS:

space

EKE15A

EKE5

RED LABEL (leather)

EKE14EKE14A EKE13

EKE2

EKE4

front

FOLD

frontfront

EKE3 b b

EKE11A

EKE6

EMBOSSED LOGO LOCATION FRONT (FACING FWD) LEFT

ORANGE LABEL

LOCATION SEWN ON

EKE7

pleat

VELCRO HOOK 50mm

sewing underneath

= MARKS FOR NOTCH POSITIONS

 I 

BILL OF MATERIALS

PATTERN OR

MATERIAL OR PART

ITEM NUMBER

DESCRIPTION

EKE2

LEATHER-A

EKE2A

LEATHER-A

EKE3

LEATHER-B

EKE3A

LEATHER-B

EKE4

LEATHER-B

EKE4A

LEATHER-B 1 FOAM 5mm

EKE5

LEATHER-B

EKE6

LEATHER-B 1 FOAM 5mm

EKE6A

LEATHER-B

EKE7

ALCANTARA

EKE7A

ALCANTARA

EKE8

CARD BOARD 1

EKE9

ALCANTARA 1

50mm

VELCRO LOOP

EKE10 EKE11 EKE11A

EKE13 EKE14A 1LEATHER-A EKE14 1LEATHER-A EKE15 EKE15A

50mm

VELCRO LOOP

50mmVELCRO LOOP 50mm

VELCRO LOOP VELCRO HOOK

50mm

LEATHER-A

LABEL

LEATHER

LABEL

LEATHER DOUBLE STITCH TOP-STITCH LOGO PLUSH EMBOSSED LABEL ORANGE LABEL LABEL

SEAT BELT GUIDE

COLOR RED COLOR RED

94x59mm

APPENDIXLAMINATIONQTY

FOAM 5mm

1 1

FOAM 5mm

NO FOAM

FOAM 3mm

FOAM 5mm 1 1 1

FOAM 10mm

FOAM 10mm 1 1

1 1 1

www.theplushcompany.com10

APPENDIX A

TUSH001 Technical Drawings

Technical Documentation - TUSH001 11

APPENDIX A

TUSH001 Technical Drawings

www.theplushcompany.com12

APPENDIX B

NOTICE

“Only suitable if the approved vehicles are tted with 3 point retractor safety- belts,

approved to UN/ECE Regulation No. 16 or other equivalent standards.”

Technical Documentation - TUSH001 13

APPENDIX B

PRODUCT INFORMATION

Thank you for choosing our PLUSH TUSH® Booster Seat for your child. The product is approved to ECE R44/04 as aBooster Seat for group III, child weight 22-36kg.

The Booster Seat will protect your child to the maximum only when it is correctly used. Otherwise, it may cause danger and injury.

In order to protect your child correctly, the PLUSH TUSH® Booster Seat must always be used and installed as described in these instructions.

Please keep this instruction manual in good condition and read it thoroughly before use. It will help you to install the Booster Seat correctly. Any incorrect installation shall cause serious injury to your child. The manufacturer is not responsible for any danger caused by wrong installation.

The manual is to be retained on the booster.

The correct use and maintenance of your car seat will ensure it gives a long and trouble free

use. When somebody else is tting your car seat in your vehicle, ensure they also know how

to use it, especially the correct way to adjust it.

The safety of your child is your responsibility.

www.theplushcompany.com14

APPENDIX B

SAFETY WARNINGS NOTICE

1. The PLUSH TUSH® Booster Seat is suitable for children weighing 22-36kgs.

2. The device is only suitable if the approved vehicles are tted with 3 point retractor safety-

belts, approved to UN/ECE Regulation No. 16 or other equivalent standards.

3. Please place it forward-facing. DO NOT place the Booster Seat in the front passenger seat if there is a passenger air bag on. Under no circumstances use this on a passenger seat with equipped with an airbag.

4. Any straps holding the restraint to the vehicle should be tight, any straps restraining the child should be adjusted to the child’s body, and that straps should not be twisted.

5. Ensuring that any lap strap is worn low down, so that the pelvis is rmly engaged. It is

most important that the seatbelt is correctly routed and the child seat tightened down on the

upholstery as rmly as possible to ensure maximum protection.

POSITIONING OF THE LABEL

LAP BELT ROUTE

DIAGONAL BELT ROUTE

Technical Documentation - TUSH001 15

APPENDIX B

6. DO NOT leave the buckle in a partially closed position and it must only lock when all

parts are engaged. It must be possible to release the child from the restraint immediately in an emergency.

7. The device should be changed when it has been subject to violent stresses in an accident.

8. Do not make any alterations or additions to the device without the approval of the Type

Approval Authority. It is dangerous to not follow closely the installation instructions provided by the child restraint manufacturer.

9. The child restraint should be kept away from sunlight, otherwise it may be too hot for the child’s skin.

10. Children are not to be left in their child restraint system unattended.

11. Any luggage or other objects liable to cause injuries in the event of a collision shall be

properly secured.

12. The child restraint must not be used without the cover.

13. The seat cover should not be replaced with any other than the one recommended by the

manufacturer, because the cover constitutes an integral part of the restraint performance.

14. Do not use any load bearing contact points other than those described in the instructions and marked in the child restraint.

15. This child restraint can only be used in the car, not for the home.

16. Do not put objects on the child restraint. Keep it away from corrosive material.

17. Do not add to or modify the car seat in any way.

18. The manufacturer only guarantees the quality of the child car seat when used by its

original owners, but not a second-hand seat or if it is handed to another user.

19. When the child seat is not in use, it is recommended that it is fastened into the car with a seat belt to avoid it being thrown about in the event of an accident.

www.theplushcompany.com16

APPENDIX B

20. If storing the car seat when not in use, do so in the original packaging and avoid placing

heavy objects on it.

21. Ensure no part of the seat or seat belt is trapped in the passenger door or a folding seat. If your car has a folding rear seat ensure that it is correctly latched and in its upright position.

22. The safety belt buckle is not fully tamperproof and therefore your child should be persuaded never to play with it.

23. Periodically check that your child has not unfastened the car seat buckle.

Your PLUSH TUSH® Booster Seat can only be installed forward facing using a lap and diagonal seat belt in the front or rear passenger seat of the car.

WARNING

ONLY SUITABLE IF THE APPROVED VEHICLES ARE

FITTED WITH 3 POINT RETRACTOR SAFETY- BELTS,

APPROVED TO UN/ECE REGULATION NO. 16 OR

OTHER EQUIVALENT STANDARDS

WARNING

ALWAYS ENSURE THAT THE VEHICLE SEAT IS IN THE

UPRIGHT POSITION

Technical Documentation - TUSH001 17

APPENDIX B

INSTALLATION GUIDE

The child seat consists of one part: a Booster Seat suitable for weight 22-36kgs.

DIAGRAM 1

www.theplushcompany.com18

APPENDIX B

Step 1: Place the child car Booster Seat on the passenger seat ensuring it is rmly against the

vehicle seat and is facing the direction of travel.

Step2: Sit your child on the Booster Seat with the child’s back against the backrest.

Step 3: With your child sitting upright, extract the adult seat belt and pass it across the front

of your child, pass the lap section of the safety belt over the child’s lap and under both arm rests of the Booster Seat using red tab guides seen in DIAGRAM 1. Ensure the lap belt is low

down on the child’s lap and rmly engaging the pelvis.

Ensure on the buckle side both the lap and diagonal sections of the adult seatbelt pass under the arm rest.

(SeeDIAGRAM 3B on page 16)

Connect the adult belt connector tongue to the seat belt buckle.

(SeeDIAGRAM 2 on page 15)

Step 4: Shoulder belt positioning clip - Slide the vehicle shoulder belt onto the clip as shown

above in label 2 and pull strap down to tighten clip against child’s shoulder.

(SeeDIAGRAM 3A on page 15)

Step 5: To release your child from the Booster Seat, simply release the belt buckle and

carefully remove your child from the Booster Seat. When the Booster Seat is not in use always secure it by placing the seat belt around it.

Make sure there are no twists on the seat belt.

Technical Documentation - TUSH001 19

APPENDIX B

DIAGRAM 2

The vehicle belt buckle must not be positioned so that it makes contact with the main load bearing point of the child seat. If the strap of the vehicle buckle is too long, the child seat is not suitable for that seating position in the vehicle. Contact the manufacturer if in doubt.

DIAGRAM 3A

DIAGRAM 3B

LAP BELT ROUTE DIAGONAL BELT ROUTE

www.theplushcompany.com20

APPENDIX B

MAINTENANCE

The leather can be wiped by a wet cloth with lukewarm soapy water. Do not use chemical agent, bleach or corrosive substance.

If in doubt, consult either the child restraint manufacturer or the retailer.

Do not use any accessories and replacement parts which are manufactured without the permission of our company.

WARRANTY

The Plush Booster Seat unit has been produced against all the existing safety regulation standard and Regulation 44.04 approval.

We provide a 3-year warranty against manufacturing.

The warranty period is eective from the day of purchase.

Any additional advice of assistance in tting the booster seat please contact the manufacturer

at:

PLUSH Rock House Church Street Clitheroe BB7 2DG

IMPORTANT

KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

Technical Documentation - TUSH001 21

APPENDIX C

Flammability Declaration

PLUSH state that the ammability and toxicity of materials to manufacture the PLUSH

TUSH product code TUSH001 are in conformity with requirements of the ECE 44/04

Paragraph 6.1.6 concerning ammability.

www.theplushcompany.com22

APPENDIX C

imat-uve gmbh · Krefelder Str. 679 - 691 · 41066 Mönchengladbach

Digitally signed by Markus Tillmann Date: 2013.11.21 13:34:29 CET Reason: formal approval of test results

Page 1 of 2

Autostop Leather S.A.

Mr. Panayiotis Pitsikos 80 Geraka Str., Gerakas GR - 15344 Athens

Test report

Order No.

Purchase order no. cust.

Date of sample receipt

Sample description

Description Leather+Foam

Kind of sample

Note : The test result refers solely to the sample object. This test report may not be duplicated in extracts without written permission of t he imat-uve gmbh.

If you have any questions concerning the test results, please contact : Mr. Markus Tillmann (markus .tillm ann@im at-uve.de) or Mr. Fabian Fitzen (fabian.fitzen@imat-uve.de)

represented by Mr. Markus Tillmann

Test coordinator 1

for order 1651893 and sample 61312396

Foam Flamability test FMVSS 302 Quotation No. 16133419 5/13/24.10.2013

28.10.2013

Leather: connolly

ppitsikos@autostopleather.com Phone: +30 (0)210/ 66 15 205 Fax: +30 (0)210/ 66 15 738

Mönchengladbach, 21.11.2013

Accredited testing laboratory by DAkkS according to DIN EN ISO/IEC

17025. The accreditation is valid for the test methods listed in the annex to the certificate.

Technical Documentation - TUSH001 23

APPENDIX C

www.theplushcompany.com24

Any additional advice of assistance in tting the booster seat please contact

the manufacture at

PLUSH Rock House Church Street Clitheroe Lancashire BB7 2DG

W. theplushcompany.com T. (+44) 01200 424332 M. (+44) 07714 178 724

Technical Documentation - TUSH001

Plush TUSH Series, TUSH001 Technical Documentation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual