Plockmatic BM 82 Operation Manuals

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Plockmatic BM 82

Bookletmaker

Operation Manual

Stapler-Folder Model 82

Operator Manual

February 2003

Part No 76174

Stapler Folder Model 82 Operator Manual

T10136

Table of contents

1. Introduction

2. Getting to know the Model 82

2.1 Main components

2.2 The control panel

3. Operating and finishing modes

3.1 The operating modes

3.2 The finishing modes

3.3 Jam indications

4. Operator instructions

4.1 Connecting the Model 82 to a collator

4.2 Setting / Changing paper size

4.3 Adjusting the St acker

4.4 Beginning the production

5. Maintenance

5.1 Replacing the Staple cartridge

5.2 Removing Stapler head / clearing staple jam

5.3 Lubrication of Clinchers and Stapler Head

5.4 Cleaning of Fold rollers

5.5 GFI function test and resetting

6. Troubleshooting

7. Specifications

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Stapler Folder Model 82 Operator Manual

T10136

Operational safety

This operator manual describes how to operate the Stapler-folder
Model 82 on-line together with collator Models 300/400, Model 100 or
as a stand alone unit.

1. Introduction

Always connect the equipment to a properly

grounded power source receptacle. In doubt,
have the receptacle checked by a qualified
electrician.

WARNING: Improper connection of the equip­ment grounding conductor can result in electri­cal shock.

Always follow all warnings marked on, or sup­plied with, the equipment.

Always locate the equipment on a solid support
surface with adequate strength for the weight of
the machine.

Always exercise care in moving or relocating
the equipment.

Always keep magnets and all devices with
strong magnetic field away from the machine.

Never use a ground adapter plug to connect
the equipment to a power source receptacle
that lacks a ground connection terminal.

Never attempt any maintenance function that is
not specifically described in this documentation.

Never remove the covers or guards that are
fastened with screws.

Never install the unit near a radiator or any
other heat source.

Never override or “cheat” electrical or
mechanical interlock devices.

Never operate the equipment if you notice
unusual noises or odors. Disconnect the power
cord from the power source receptacle and call
your customer service engineer to correct the
problem.

Attention to the following notes ensures the continued safety operation of your equipment.

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Stapler Folder Model 82 Operator Manual

T10136

10

2. Getting to know the Model 82

T ake a few minutes to become familiar with the main components
of the Model 82.

1. Output wheels 7. Power switch

2. Belt stacker 8. Ground fault interruptor (GFI )

3. Control panel 9. Power cord receptacle incl. fuses

4. Top cover 10. Connection cable outlet

5. Docking assembly 1 1. Base

6. Back jogger adjustment screw

2.1 Main components

2

3

4

5

7
8

9

1

11

2-1

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Stapler Folder Model 82 Operator Manual

T10136

1

2.1 Main components cont.

1. Stapler head 6. Rear Side guide

2. Staple cartridge 7. Back jogger

3. Cartridge locking lever 8. Scale, length adjustment

4. Stapler release latch 9. Front Side guide

5. Staple detection lead 10. Release handle, Side guide

2
3

4
5

6

7

8

9

10

When setting up the Model 82 or performing maintenance it is
sometimes required to move internal components of the machine.
T ake a few minutes to become familiar with these components.

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