CrewNet™word marks and the Pliant “P” logo are trademarks of Pliant Technologies, LLC. Any and all
other trademark references within this document are property of their respective owners.
While Pliant makes every attempt to maintain the accuracy of the information contained in this manual,
this information is subject to change without notice, and published device/system functions and features
are subject to firmware version. Please check our website for the latest system specifications and
certifications.
Model Information
This document applies to models CB2-900, CB2-2400, CB2-900AN, CB2-2400CE, CRP-12-900,
CRP-12-2400, CRP-12-900AN, and CRP-12-2400CE.
Document Reference: 2020.10 D0000390_C
Thank You - iii
Page 4
TABLE OF CONTENTS
Thank Youiii
Model Informationiii
Table of Contentsiv
Safety Information1
System Safety Information2
Safe Operation Recommendations2
Safe Installation Recommendations3
Power Information4
Introduction6
What's included with the CB2 BaseStation?7
What's included with the RP-12 RadioPack?8
Firmware Release Notes9
System Overview10
Firmware Updater Application10
Product Overview11
CB2 BaseStation12
CB2 BaseStation Front12
CB2 BaseStation Rear13
BaseStation Display15
BaseStation Menu16
RadioPack17
RadioPack Top17
Radio Pack Rear19
Radio Pack Batteries20
Firmware Updater Application22
Table of Contents - iv
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Firmware Updater Application Menu26
Setup and Installation27
Setup Procedures28
Charge RP Batteries31
Using the RP Wall Charger31
Using the USB Cable31
Using the 5-Bay Battery Charger31
Using the 6+6 Drop-In RadioPack and Battery Charger32
Install RadioPack Batteries33
Pair Radio Packs35
Pairing Process35
Sync Best Practices and Considerations36
Firmware Updater Application Setup and Installation38
Install the Application38
Adding and Removing Firmware Packages39
Update Firmware40
Operation44
BaseStation LEDs46
BaseStation Settings Menu47
Adjusting LCD Display Settings47
System Configuration Menu49
Adjusting Radio Settings49
Adjusting Sync Settings51
Deleting RadioPack Pairings51
Wired Settings Menu52
Intercom Settings Menu52
Table of Contents - v
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2-Wire Intercom Connectivity56
4-Wire Intercom Connectivity60
Auxiliary In62
Auxiliary Out64
Stage Announce66
RadioPack Settings Menu68
Talk Button68
Channel Button68
Call Button (F1)68
Stage Button (F2)68
Mic Gain69
Sidetone69
Local Headset70
Selecting the Local Headset Channel70
Changing the Local Headset Mic Gain70
Selecting the Local Headset Mic Type70
Adjusting the Local Headset Sidetone70
Using the Local Headset71
Local Headset Pinout and Wiring71
Lock the BaseStation Front Panel72
Radio Pack LEDs73
Link Quality74
Call75
Set Up Call75
Restore Factory Defaults76
Product Specifications77
Table of Contents - vi
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BaseStation Specifications78
Radio Pack Specifications81
Product Support84
Product Support85
Returning Equipment for Repair or Maintenance85
System Maintenance and Storage86
System Maintenance and Storage87
Cleaning87
Temperature and Humidity87
License and Compliance Information88
License Information89
BaseStation License89
RadioPack License92
Warranty Information95
Warranty Information96
Limited Warranty96
Parts Limited Warranty97
Table of Contents - vii
Page 8
CHAPTER 1
SAFETY INFORMATION
This chapter consists of the following sections:
System Safety Information2
Safe Operation Recommendations2
Safe Installation Recommendations3
Power Information4
Safety Information - 1
Page 9
System Safety Information
WARNING:Indicates a situation, which, when not avoided, has the potential to result in
death or severe injury.
CAUTION:Indicates a situation, which, when not avoided, has the potential to result in
minor injury or product failure or damage.
The following content details important safety information related to the ownership and operation of the
CrewCom CB2 BaseStation and CRP-12 Radio Pack.
1. Read these instructions.
2. Follow all instructions.
3. Heed all warnings.
Safe Operation Recommendations
l Install and operate in accordance with manufacturer’s instructions.
l Do not submerge the units in water.
l Do not set food, water, or other beverage containers on or near the units.
l Do not place units in areas where they will be exposed to weather.
l Plug the CB2 BaseStation’s supplied 14VDC external power supply directly into an AC power
inlet. Avoid using extension cords to power unit.
l Ensure the power cord remains free from areas of foot traffic. Do not allow power cord to become
crimped, twisted, or frayed.
l Clean by using a dry cloth only. Do not spray household cleaners or water onto the cloth. Never
spray household cleaners or water onto any part of the unit.
Safety Information - 2
Page 10
l Use only attachments/accessories that are specifically made for or certified by Pliant Technologies
with the units. Any attempt to modify ports in order to use cables or wires that are not
manufactured specifically for or certified for use on this system will void the product warranty.
l Unplug the BaseStation during periods of inclement weather and after use.
l Do not charge the Radio Pack outdoors. The charger is designed for indoor use only.
l Refer all CrewCom device service to qualified Pliant Technologies service personnel. There are
no user-serviceable parts inside the CrewCom BaseStation or Radio Pack. Opening the product
may expose dangerous electrical components, which will result in product failure. Any attempt to
self-service or self-repair the unit will void the product warranty.
l Service is required if the units receive any type of damage to any of their parts or if they do not
operate normally. For example, if water or any other type of liquid has been spilled on the unit or if
it has been exposed to rain or moisture, then service is necessary. Service is also required if debris
or other objects have fallen into a unit or if it has been dropped.
l This equipment is not suitable for use in locations where children are likely to be present.
Safe Installation Recommendations
l Elevated Operating Ambient Temperature - If the BaseStation is installed in a closed or multi-unit
rack assembly, the operating ambient temperature of the rack environment may be greater than
room ambient. Therefore, consideration should be given to installing the equipment in an
environment compatible with the maximum ambient temperature (Tma) specified in "BaseStation
Specifications" on page78.
l Reduced Air Flow - Installation of the equipment in a rack should be such that the amount of air
flow required for safe operation of the equipment is not compromised.
l Mechanical Loading - Mounting of the equipment in the rack should be such that a hazardous
condition is not achieved due to uneven mechanical loading.
l Circuit Overloading - Consideration should be given to the connection of the equipment to the
supply circuit and the effect that overloading of the circuits might have on overcurrent protection
and supply wiring. Appropriate consideration of equipment nameplate ratings should be used
when addressing this concern.
Safety Information - 3
Page 11
l Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained. Particular
WARNING – DANGER! Users should exercise extreme care when working with
electricity. Additional care should be used when working with electricity outdoors during
inclement weather. When working outdoors or near water, always connect the system into
a ground-fault interrupting circuit.
WARNING:DANGER! EXPLOSIVE GASES RISK
attention should be given to supply connections other than direct connections to the branch circuit
(e.g., use of power strips).
Power Information
AC Power Connection Safety
l Always connect the power cord to the CB2 BaseStation’s supplied 14VDC external power supply
before connecting to the outlet.
l The cord to connect the BaseStation power supply to the mains supply must conform to the
following specifications:
o
The mains power cord shall have an IEC C13 connector at one end and a mains power
plug at the opposite end.
o
An IEC C13 plug has three pins. The center pin carries the earth/ground. The remaining
two pins carry neutral and live circuits.
o
The conductors of the mains cords shall have adequate cross-sectional area for rated
current consumption of the equipment.
o
The mains plug that connects to the mains supply must be approved for use in the country
in which the equipment will be used.
o
The mains power cord must be an IEC mains 3-Wire grounding power cord complying with
standard IEC60320; IEC320/C13.
o
Mains power cords used in the U.S. must also comply with standard UL817.
Battery Safety
Safety Information - 4
Page 12
l Battery explosion is possible if incorrect type is used. Use only batteries approved for use with
CrewCom Radio Packs.
l Do not leave the battery unattended while charging. Immediately unplug unit if battery begins to
swell or emit smoke while charging. If battery bursts or chemicals begin to leak out of battery
housing, the chemicals will react with the air and cause a fire.
l Pliant Technologies recommends keeping a Class-D fire extinguisher available when charging
lithium-polymer batteries. The chemicals inside lithium-polymer batteries are highly flammable.
l Do not allow batteries to overheat (reach temperatures of above140 degrees Fahrenheit (60
degrees Celsius)).
l Batteries that appear swollen, deformed or damaged, or that do not fit properly should never be
used. Properly dispose of any batteries in this condition in accordance with the instructions
provided by your local authorities. For more information and local drop-off sites, visit
http://www.call2recycle.org/.
Safety Information - 5
Page 13
CHAPTER 2
INTRODUCTION
This chapter consists of the following sections:
What's included with the CB2 BaseStation?7
What's included with the RP-12 RadioPack?8
Firmware Release Notes9
System Overview10
Firmware Updater Application10
Introduction - 6
Page 14
What's included with the CB2 BaseStation?
Note: A one-year product warranty is standard with CrewCom products. Follow the
product registration instructions on the Warranty Extension Registration Card and
visit Pliant's Product Registration Page to extend your product warranty to two years
at no charge. See "Warranty Information" on page96.
l CB2 BaseStation
l 14 VDC External Power Supply (part number PPS-14V)
l Omni-Directional Antenna
l USB A to Micro B Cable
l Quick Start Guide
l USB Flash Drive that includes product documentation
l Warranty Extension Registration Card
Introduction - 7
Page 15
What's included with the RP-12 RadioPack?
l CRP-12 Radio Pack
l Lithium-Polymer Rechargeable Battery
l Multi Blade Worldwide Battery Charger/Power Supply
l USB A to Micro B Cable
l RadioPack Product Overview Guide
Additional Items Required
In addition to your Radio Pack, a compatible headset is required to complete your CrewCom System
(sold separately).
Introduction - 8
Page 16
Firmware Release Notes
Download the latest CB2 System firmware release notes and firmware release from the Pliant
Technologies downloads page.
Introduction - 9
Page 17
System Overview
The CrewCom CB2 BaseStation and CRP-12 Radio Pack are wireless products that, together, create
an economical wireless intercom system. These products are available in both 900 MHz and 2.4 GHz
frequency options as well as a 900 MHz Oceania and 2.4 GHz CE-compliant model. As a system, the
two are capable of providing customers with up to two communication channels as well as direct
interconnectivity to external 2-Wire and 4-Wire intercom systems.
For more information on each of these products and their capabilities, visit the specific device's overview
pages.
l "CB2 BaseStation" on page12 – The 1RU BaseStation that establishes the wireless intercom
while also providing external connections to common established wired intercom systems. As a
system, together with the Radio Packs, the BaseStation provides up to two communication
channels. Devices are available in 900 MHz and 2.4 GHz ISM bands.
l "RadioPack" on page17 (RP) – The portable wireless communication device connecting
individual CrewCom users to the CrewCom system. Each RP provides full duplex audio
communications and, through customized function buttons, Stage Announce, and Call
capabilities. The RP requires a connected headset and pairing to the CB2 BaseStation. Devices
are available in 900 MHz and 2.4 GHz ISM bands.
Firmware Updater Application
The CrewCom BaseStation and RP-12 system includes a companion desktop software for updating
device firmware. See "Firmware Updater Application" on page22 for more information.
Introduction - 10
Page 18
CHAPTER 3
PRODUCT OVERVIEW
This chapter consists of the following sections:
CB2 BaseStation12
CB2 BaseStation Front12
CB2 BaseStation Rear13
BaseStation Display15
BaseStation Menu16
RadioPack17
RadioPack Top17
Radio Pack Rear19
Radio Pack Batteries20
Firmware Updater Application22
Firmware Updater Application Menu26
Product Overview - 11
Page 19
CB2 BaseStation
The CrewCom CB2 BaseStation is a rack-mount wireless intercom device built to withstand the rigors of
road use and rental applications. The BaseStation is a 4-intercom-port device with the ability to support
(2) 2- Wire or (2) 4-Wire ports. The CB2-900 model provides RF communication via the 900MHz
frequency band, and the CB2-2400 model operates via 2.4GHz.
CB2 BaseStation Front
Figure 1 BaseStation Front
A. Local Headset Connection: The front panel headset connector is a 4-PIN XLR male. A
compatible headset must be provided by the user. See "Local Headset" on page70 for connection
pinout and headset wiring information.
B. Talk Button for Local Headset: The Talk button works in conjunction with the Local Headset
Connection. The Talk button enables or disables the microphone for the local headset. A white
“TALK” LED will illuminate when the mic is enabled. This button has an intelligent latching
function: one short press will latch the talk on; however, pressing and holding the talk button will
cause the button to act as a momentary switch. (See "Local Headset" on page70.)
C. Local Volume/Channel Knob: Turning the knob adjusts the listening volume of the local
headset. Pressing the knob in selects the channel (A or B) for the local headset.
D. LCD Screen: Display for viewing real-time status of system, navigating menus, and making
subsequent settings adjustments. The LCD screen is the focal point of the BaseStation's
functionality. On the Home screen, the LCD displays the status of all wireless Radio Packs that are
currently paired to the BaseStation. In the menu, the LCD shows the menu items or information.
(See "BaseStation Display" on page15.)
Product Overview - 12
Page 20
E. Home Button: If the user is currently viewing the Home operating screen, pressing this button
toggles to the secondary operating screen. (See "BaseStation Display" on page15.) If the user is
currently viewing the CU menu, pressing this button returns them to the Home screen. This also
serves as an escape button; no changes that may have been in process are saved if Home is
pressed before saving.
F. Menu Button: Accesses the main menu system of the BaseStation. While in the menu system,
one press acts as an escape to return the user to the previous menu without saving any changes.
(See "BaseStation Menu" on page16.)
G. Navigational Controls:
l Up – Moves the cursor or marker up on-screen; makes adjustments in edit mode.
l Down – Moves the cursor or marker down on-screen; makes adjustments in edit mode.
l Left – Moves the cursor or level setting to the left on-screen.
l Right – Moves the cursor or level setting to the right on-screen.
l Enter (Center) – Selects the current cursor position or saves the current setting adjustment.
H. USB Micro B: For connectivity to a PC for firmware updates via the Firmware Updater
Application. (See "Update Firmware" on page40 for more information about the firmware update
process.)
I. USB A: For RadioPack pairing, using a USB-to-Micro-USB cable.
J. On/Off Switch: Turns the power to the BaseStation on and off.
CB2 BaseStation Rear
Figure 2 BaseStation Rear
A. DC Power Connection: 14 VDC, 1.2 A
B. Antenna Connection: RP-TNC (Connector)
Product Overview - 13
Page 21
C. SYNC Port (RJ-45): SYNC allows the BaseStation to receive and use a sync source from
Important: You can sync two CB2 BaseStations together with or without audio
connected between the devices. You can sync one CB2 BaseStation to a CrewCom
system for RF compatibility only; no audio connection will be made via the sync
connector in this application.
another CB2 BaseStation or from a separate CrewCom system. See "Sync Best Practices and
Considerations" on page36 for more information. Each Sync port's status LEDs indicate the
status of the sync link. (See "BaseStation LEDs" on page46.)
D. 2-WIRE Intercom Port (x 2): The Intercom Channel ports (A and B) allow the user to connect
the BaseStation to 2-Wire external intercom systems. The XLR-3M/F 2-Wire intercom ports
interface with Clear-Com, RTS, AudioCom (Balanced), and other compatible intercom systems.
The pairs of XLR-3M and XLR-3F are electrically identical—including the grounds—but the
grounds of the two channels are electrically isolated from each other. Each connector pair is
transformer isolated. The 2-Wire Intercom settings can be adjusted under the Wired Settings
menu. You must have external 2-Wire power for the 2-Wire port to work. (See "2-Wire Intercom
Connectivity" on page56.)
E. 4-WIRE Intercom Port (x 2): The RJ-45 4-Wire Intercom ports (A and B) interface with 4-Wire
intercom systems and devices. This is an audio-only port and does not support data transfer. The
connector is balanced and transformer isolated. These connections do not use standard CAT-5e
cables. The cables used must be wired per the CrewCom pin connections and per the device to
which you are connecting. (See "More About the CB2 BaseStation 4-Wire / RJ-45 Connection" on
page60.) Nominal line level is +5 dBu. The 4-Wire Intercom settings can be adjusted under the
Wired Settings menu. (See "4-Wire Intercom Connectivity" on page60.)
F. RELAY Connection: The CB2 BaseStation includes a single Phoenix connector with 2 contact
closures for interfacing with the Stage Announce (SA) Relay. The user has access to both the
normally open and the normally closed contacts for each relay. Rated load for the contacts is: 0.3
Amp at 125VAC, 1 Amp at 30VDC. (See "Stage Announce Relay" on page66.)
G. STAGE ANNOUNCE (SA): Stage Announce (SA) is used to output system audio to a dedicated
audio output. SA uses an XLR-3M connector. The connector is balanced and transformer
isolated. Nominal line level is +5 dBu. The SA output level can be adjusted under the Wired
Settings menu. (See "Wired Settings Menu" on page52.)
Product Overview - 14
Page 22
H. Auxiliary Audio Input (Aux IN): Aux IN is used to supply program or other audio sources to the
Note: The Link Quality Indicator (LQ) provides a diagnostic measurement of actual packet
transmission from Radio Pack to BaseStation and vice versa. (See "Link Quality" on
page74.)
BaseStation. The Aux IN connector is a 1/4 in. (6.35 mm) Tip/Ring/Sleeve jack. The Aux IN
connector is balanced and transformer isolated. Nominal line level is +5 dBu. (See "Wired Settings
Menu" on page52.)
I. Auxiliary Audio Output (Aux OUT): Aux OUT is used to supply intercom audio sources from
the BaseStation. The Aux OUT connector is a 1/4 in. (6.35 mm) Tip/Ring/Sleeve jack. The Aux
OUT connector is balanced and transformer isolated. Nominal line level is +5 dBu. (See "Wired
Settings Menu" on page52.)
BaseStation Display
Home Operating Screen
Serves as the primary operating screen and displays the status of the BaseStation’s connected Radio
Packs.
Figure 3 BaseStation Primary Operating Screen
Product Overview - 15
Page 23
BaseStation Menu
The following menu tree displays the BaseStation's primary menu options and settings:
Figure 4 BaseStation Menu
Product Overview - 16
Page 24
RadioPack
The CB2 BaseStation operates in conjunction with the CRP-12 Radio Pack and can be used in highly-
varying applications and environments.
RadioPack Top
Figure 5 CRP-12 Top View
Volume Knob
The volume control adjusts the listening volume of the connected headset. Turning the volume control
clockwise increases the audio level, while turning the control counter-clockwise decreases the level.
Talk Button
The talk button enables or disables the microphone for the selected channel. Talk buttons can be set
(from the CB2 BaseStation’s menu) to function with a “Latch” or a “Momentary” press.
In addition, CrewCom uses an intelligent latching method for talk buttons. When set to “Latch,” one short
press will latch the talk on; however, pressing and holding the talk button will cause the button to act as a
momentary switch.
Channel Selection Button
The channel selection button switches between channel A and B for the Radio Pack. The LED for the
selected channel will be illuminated. Radio Packs can be set up to access both Channels A and B (but
only one at a time), only Channel A, or only Channel B.
Product Overview - 17
Page 25
Call and Stage Announce Buttons (F1/F2)
Each Radio Pack has two function buttons. The left (F1) function button serves as Call when enabled
from the CB2 BaseStation menu. The right (F2) function button serves as Stage Announce when
enabled from the CB2 BaseStation menu.
Menu Button
The Menu button provides access to menu options.
l Press and hold the Radio Pack menu button AND press and hold the BaseStation menu button.
When both menu buttons are depressed for three seconds, the menu mode is enabled.
l Change RP’s channel setting by pressing and holding the menu button AND (while holding) press
the channel button to cycle through setting options A or B, A only, or B only. The channel button
LEDs will illuminate to indicate the active option. Once the desired option is displayed, release the
menu button to select it. When A or B is selected, the RP user must use the Channel Selection
button on his or her RP to switch between the channels. The LEDfor the selected channel will be
illuminated.
Product Overview - 18
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Radio Pack Rear
Figure 6 Radio Pack Rear View (All RP models have identical rear views.)
Belt Clip
Secure and sturdy belt clip enables Radio Pack wearing via belt or lanyard.
Battery Compartment Door
Secures and protects the Radio Pack’s Lithium-Polymer battery or 3 AA batteries. When the Battery
Door Release is pressed, the battery door will release and detach from the Radio Pack.
Battery Door Magnetic Latch
Secures the RadioPack's battery compartment door.
Product Overview - 19
Page 27
USB (Micro B) Connection
This USB connection is for connecting a Radio Pack to a BaseStation for pairing. The Radio Pack may
also be connected to a PC for firmware updates via the Firmware Updater Application. See "Update
Firmware" on page40.
On/Off Button
The On/Off button powers the Radio Pack on and off when pressed for 3 seconds.
4-Pin Male XLR Headset Connector
Headset connector is a 4-PIN male XLR connection. A compatible headset must be provided by the
user. See the SmartBoom PRO and SmartBoom LITE data sheets for the pin wiring information for
Pliant's SmartBoom headsets.
Headset Connection Wiring
XLR Pin #Description
Pin 1Mic −
Pin 2Mic +
Pin 3Speaker −
Pin 4Speaker +
Figure 7 4-Pin Male XLR Pin Out
Radio Pack Batteries
Radio Packs are powered with (1) Lithium-Polymer rechargeable battery (PBT-LIP-01) for greater than
10 hours (2.4GHz) or 9 hours (900MHz).
Product Overview - 20
Page 28
The Radio Pack may also be powered by three (3) AA batteries. Pliant recommends that only major
CAUTION: If using AA batteries instead of lithium-polymer batteries, remove the AA
batteries from the Radio Pack when not in use to avoid potential damage from leaking
battery acid that can sometimes occur in these types of batteries.
brand, standard batteries should be used for maximum reliability and effectiveness. The user should
expect approximately 5 hours (2.4GHz) or 4.5 hours (900MHz) of operation using new AA batteries.
Rechargeable AAbatteries are not supported.
There are several considerations the user should take into account when using AA batteries. The RP’s
battery level and remaining battery time indicators only reflect battery life for lithium-polymer batteries;
therefore, those indicators will not be used when AA batteries are in use. In cold weather, AA batteries
do not release their stored energy completely, so the result is a dramatic reduction in operation time. It
would not be uncommon to have an AA battery only last 50% of its original life when used in very cold
situations.
Product Overview - 21
Page 29
Firmware Updater Application
Pliant created the Firmware Updater Application, a companion desktop software for PC, to optimize the
process of updating CB2 system device firmware (CB2 BaseStations and CRP-12 RadioPacks).
Additionally, this application allows users to update the firmware on Pliant 6+6 Drop-In RadioPack and
Battery Chargers (when applicable).
The Firmware Updater Application functions from a set of one-click navigation tabs and panes. The
menu bars located on the top of the screen and the Internet Access status indicator in the lower right
corner are static and remain available while the application is open. The large display in the center of the
application screen varies depending on which tab is selected by the user. The image below provides an
overview of the basic menus and indicators found throughout CrewWare.
Figure 8 Functional Areas of CrewWare Program
Product Overview - 22
Page 30
Application Overview
LabelField/FunctionDescription
AMenu BarLocated in the top left
corner of the screen, and
contains command options
typically found in most
software packages: File
and Help.
BTabsLocated just below the
menu bar, tabs allow users
to easily navigate between
the two operational views:
CB2 System Devices and
Battery Chargers.
CFirmware Package SelectorLocated at the top of the
selected tab, and will allow
selection of a compatible
firmware package to load to
either CB2 System Devices
or Battery Chargers. (CB2
System firmware is not
compatible with CrewCom
6+6 Drop-In RadioPack
and Battery chargers.)
Firmware package
selection is limited to only
those packages that have
been installed with the
application or imported
separately. See "Adding
and Removing Firmware
Packages" on page39 for
more information about
adding and removing
firmware packages.
Product Overview - 23
Page 31
Application Overview
LabelField/FunctionDescription
DScanned Device TileWhen a CB2 BaseStation,
CRP-12, or 6+6 Drop-In
RP/Battery Charger is
connected to the PC via
USB, it will be represented
by a tile upon user clicking
the Scan for Devices
button.
This tile displays the current
status of device's firmware
update and provides
interface for user to initiate
and verify the update.
EScan for Devices ButtonOnce a firmware package is
selected via its selector, this
button scans PC
USBconnections for
compatible Pliant devices.
FApplication StatusLocated in the bottom left
corner of the screen, and
displays current application
status.
Product Overview - 24
Page 32
Application Overview
LabelField/FunctionDescription
GInternet Access StatusLocated in the bottom right
corner of the screen, and
displays the current Internet
access status. When
Internet access is available,
the Firmware Updater
application automatically
updates available firmware
packages at launch via
secure Internet connection
to a Pliant server and can
assist the user with
retrieving and downloading
application updates when
initiated from the File
>Check for Application
Update... menu.
When no Internet access is
available, the user may
update devices with any
previously installed
firmware package or import
a new firmware package via
previously saved package
file. See "Adding and
Removing Firmware
Packages" on page39 for
more information about
adding and removing
firmware packages
For more information on installing and using the Firmware Updater Application, see the following
resources:
Product Overview - 25
Page 33
l "Firmware Updater Application Setup and Installation" on page38,
l "Adding and Removing Firmware Packages" on page39, and
l "Update Firmware" on page40.
Firmware Updater Application Menu
The Firmware Updater Application's Menu Bar contains options that are typical to most software
applications: File and Help.
Figure 9 Firmware Updater Application Menu
Product Overview - 26
Page 34
CHAPTER 4
SETUP AND INSTALLATION
This chapter consists of the following sections:
Setup Procedures28
Charge RP Batteries31
Using the RP Wall Charger31
Using the USB Cable31
Using the 5-Bay Battery Charger31
Using the 6+6 Drop-In RadioPack and Battery Charger32
Install RadioPack Batteries33
Pair Radio Packs35
Pairing Process35
Sync Best Practices and Considerations36
Firmware Updater Application Setup and Installation38
Install the Application38
Adding and Removing Firmware Packages39
Update Firmware40
Setup and Installation - 27
Page 35
Setup Procedures
To get started using your CB2 system, follow these procedures:
1. Place the BaseStation on a flat, dry surface, or in a desired rack-mounted location (rack screws
not included). Wherever it is placed, ensure that the air input and output sections on the sides of
the BaseStation are not restricted.
2. Connect the BaseStation to a compatible power source using provided power supply, but do not
turn on power yet.
3. Attach the provided omni-directional antenna to the BaseStation. Follow these tips when
determining a location for your BaseStation and antenna:
Setup and Installation - 28
Page 36
Antenna Positioning Tips:
l Every antenna has a certain pattern of coverage for which it is useful.
The pattern of the BaseStation antenna needs to be focused in the
desired coverage area to ensure best RF results.
o
When possible, centrally position the omni-directional antenna in
the middle of the desired coverage area.
l Higher is almost always better when placing antennas.
o
Maintaining a direct line of sight from the antenna to the Radio
Pack is the best possible antenna scenario.
o
The minimum acceptable application of this is to get the
BaseStation antenna above head level.
l Always keep antennas away from the following:
o
Large metal objects. Stay at least two feet away from these.
o
Large containers of liquid. Most liquids are intense RF absorbers.
o
Confined spaces. Don’t set up antennas in rooms or areas with
RF obstacles. Wide open spaces are good. Stay two to four feet
away from walls or ceilings.
4. Power ON the BaseStation via its power switch.
5. Power on your Radio Packs. If already paired, they will log in and be ready for use.
o
If your Radio Packs have not been paired to your BaseStation, see "Pair Radio Packs" on
page35 for instructions on setting up and using Radio Packs with your system.
o
If your RadioPacks do not have batteries installed, see "Install RadioPack Batteries" on
page33. (You can also see "Charge RP Batteries" on page31 for more information on that
topic.)
Setup and Installation - 29
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6. Proceed with connecting any hardwire connections to the BaseStation, if applicable.
TIP: Always confirm that the non-Pliant intercom system and the CrewCom CB2
wireless system are functioning properly separately before connecting them
together.
Note: The 2-Wire and 4-Wire ports on a CB2 BaseStation cannot be used
simultaneously.
o
If connecting a 2-wire intercom system, connect it to the 2-wire intercom ports(s) on the
back of the BaseStation. For full connection and configuration instructions, see "2-Wire
Intercom Connectivity" on page56.
o
If connecting a 4-wire intercom system, connect it to the 4-wire intercom port(s) on the back
of the BaseStation. For full connection and configuration instructions, see "4-Wire Intercom
Connectivity" on page60.
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Charge RP Batteries
Take care to insert the RadioPack batteries with the contacts facing down into the Radio Pack and
oriented such that the contacts on the battery will line-up with the contacts inside the Radio Pack battery
compartment. See "Install RadioPack Batteries" on page33 for more on this procedure.
The PBT-LIP-01 battery can be charged either inside the Radio Pack with the provided RP Wall
Charger, with the provided USB Cable, with the Pliant 5-Bay Battery Charger (PBT-5BAY-01), or with
the Pliant 6+6 Drop-In RadioPack and Battery Charger (PBT-RPC-66).
Using the RP Wall Charger
To charge the Radio Pack (RP), connect the plug-in battery charger (included with the RP) to a standard
wall outlet and to the Micro-USB connector on the RP. The connector is located under the rubberized
access cover on the side of the RP. The battery requires approximately 3 hours to charge from empty.
Using the USB Cable
The Radio Pack (RP) may also be charged by connecting the USB-A-to-Micro-B pairing cable to the
USBport of a PC and to the Micro-USB connector on the RP. The connector is located under the
rubberized access cover on the side of the RP. The battery requires approximately 3 hours to charge
from empty.
Using the 5-Bay Battery Charger
Pliant offers a 5-bay battery charger (PBT-5BAY-01) for charging up to five (5) Pliant lithium-polymer
batteries. Batteries require approximately 3 hours to charge from empty.
Figure 10 5-Bay Battery Charger
Setup and Installation - 31
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Using the 6+6 Drop-In RadioPack and Battery Charger
CAUTION: The operating temperature for battery charging with the PBT-RPC-66 Drop-In
Charger is 0°C to 45°C (32° F to 113° F). If charger(s) overheat, they need to be moved to
a cooler area to charge batteries properly. As a lithium-polymer battery safety mechanism,
the battery chargers include a safety circuit, which prevents charging of batteries if the
ambient temperature is too hot.
The Pliant 6+6 Drop-in Radio Pack and Battery Charger charges up to six batteries in the Radio Pack
and up to six stand-alone batteries simultaneously. An optional 3-position mounting bracket is available
for flexible, secure charger positioning [PAC-PBT-MNT]. Batteries inside RadioPacks require
approximately 4 hours to charge from empty; batteries alone require approximately 2.5 hours to charge
from empty.
Figure 11 6+6 Drop-In RP and Battery Charger
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Install RadioPack Batteries
Note: Radio Packs (RP) are powered with one Lithium-Polymer rechargeable
battery for approximately 10 hours (2.4GHz) or 9 hours (900MHz), or they may be
powered with three AA Alkaline batteries for approximately 5 hours (2.4GHz) or 4.5
hours (900MHz).
Important: The RP will not communicate unless it has been paired to a
BaseStation; if it has not been paired, the Channel Button LEDs will indicate “No
Pairing Information Available” by blinking once. In addition, the RP will not
communicate if its BaseStation is not yet online. Pliant recommends powering on
BaseStations first before powering on RPs.
1. Hold the RP at about a 45-degree angle, pointing the bottom end down. Then, depress and hold
the RP’s belt clip down.
(See Figure 12 below.)
2. Lift open the battery door and remove it.
3. While still holding the RP at an 45-degree angle and depressing the belt clip, install a fully-charged
Pliant Lithium-Polymer rechargeable battery (PBT-LIP-01) or three AA batteries.
4. Place the battery door back on the RP, making sure to align and insert its tab at the top first, and
then secure the door by pressing until it clicks. (Secure the magnetic door by pressing firmly until
the magnet engages.)
5. Turn on the RP by pressing and holding the Power button on the back for three seconds.
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Figure 12 RPRear and Battery Compartment Door
Setup and Installation - 34
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Pair Radio Packs
CrewCom Radio Packs (RPs) must be paired to a BaseStation before they can operate on a system.
Once RPs are paired to a BaseStation, this process does not need to be done again unless the RP is
being paired to a new or different BaseStation (for example, after a replacement is made for repairs) or
unless the RP’s radio settings have been changed (for example, radio band).
A maximum of six (6) RP-12s can be paired to a single BaseStation. If the maximum number of pairings
is achieved, old pairings will need to be deleted at the BaseStation before new or replacement RP-12s
may be paired.
Pairing Process
A Radio Pack (RP) may be paired without installing a battery. The BaseStation will provide power to the
RP during the setup process. If no battery is installed, the RP will shut off as soon as it is disconnected
from the BaseStation.
During the pairing process, do not disconnect the RP until you are instructed to do so. Prior to step 1, be
sure that the antenna is connected to the BaseStation to which you are pairing, and be sure that the
BaseStation is powered on. To pair your RP, use the following steps:
1. Connect a USB-to-Micro-USB cable from the BaseStation to the device (micro end goes into the
RP’s USB port beneath its rubber port cover). The RP will power on by itself.
2. Follow the prompts that display on the BaseStation LCD.
A. Your RP must match the system firmware version. The system will check that the RP
firmware version is compatible. If it is not, disconnect the RP and update its firmware using
the Firmware Updater Application and connection to your PC.
B. If the firmware is compatible, the pairing process will automatically continue.
3. Wait for the Pack settings to load. The BaseStation LCD will display a “Pairing Complete”
message and the Pack’s name (e.g., “Pack 01”) when finished.
4. Disconnect the USB cable from the RP; it will power off automatically after a few seconds.
5. Turn the RP back on and wait for it to log in to the system. When an RP is logged in, it will display
on the BaseStation home screen. The RP is ready for use. Repeat steps 1–5 until every RP is
paired.
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Sync Best Practices and Considerations
Important: Two CB2 BaseStations can sync RF and link audio (if desired); however, a
CB2 BaseStation can only receive sync from a separate CrewCom system's CrewNet
port.
Up to two CB2 BaseStations, or a CB2 BaseStation and a separate CrewCom system, can be
synchronized to co-exist when collocated. Pliant recommends the following best practices and
considerations for setting up sync.
The SYNC port on the rear of the CB2 BaseStation allows it to receive and use a sync source from
another CB2 BaseStation or from a separate CrewCom system.
If possible, avoid powering the sync source system off and on while other connected systems are in
operation. Upon powering the sync source back on, the receiving system’s Radio Packs (RPs) will
experience a brief disruption of audio for approximately 1–2 seconds while sync is re-established.
l When possible, plug sync connection into both systems prior to powering on those systems.
l When syncing systems, it is critical that each system be configured within certain parameters. If
the sync source is a separate CrewCom system, the CrewCom system operator should use the
CB2 BaseStation's System Configuration Menu to coordinate hopping patterns and frequency
bands between systems. See "System Configuration Menu" on page49 for more information.
o
In CrewCom, once hopping patterns and radio band have been set for the systems, the
Radio Packs will require a re-pair to their respective Control Unit.
o
With CB2, if radio band is adjusted, the RPs will require a re-pair to their respective CB2.
Adjusting CB2 hopping patterns does not require a re-pair.
l For optimal spectrum management, determine the locations of one systems' antenna in relation to
the other. One system's antenna should be as far from the other system as their application needs
will allow.
l The SYNC port's left and right LEDs will be green when the connection is functioning properly.
When the sync connection has a problem, the left LED will be red. If no sync connection is
detected, both LEDs will be off.
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l During normal operation, and where possible, one system's users should not stand too close to
the other system's antenna in order to avoid desensing their Radio Pack’s receiver.
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Firmware Updater Application Setup and Installation
Install the Application
A copy of the Pliant Firmware Updater Application is available from the USB drive included with your
CB2 BaseStation or via Pliant's Downloads page.
The Application's installation file (“Pliant_FirmwareUpdater_Setup.exe”) includes both the Firmware
Updater Application and the latest device firmware packages (for use with CB2 BaseStations, CRP-12
RadioPacks, and 6+6 Drop-In RP and Battery Chargers). To install or update the Firmware Updater
Application, right-click on the ““Pliant_FirmwareUpdater_Setup.exe” file, then click Run As
Administrator in the menu that displays. Follow the Windows installer instructions that appear in order
to complete installation.
When using the Firmware Updater Application with any kind of Windows application, be sure to make an
exception for the program in the Windows firewall and/or with your virus protection program.
Your Firmware Updater Application will automatically check for available application updates at launch (if
Internet access is available). If you wish to download and install the updated version when prompted,
follow the instructions in each application pop-up that displays. When Internet access is available, you
may also click File and select Check for Application Update... from the menu to search for any
applicable updates. (Users who wish to update their application but who have no Internet access to the
Application's PC can download the installation file on another PC via the Pliant Downloads page.
Manually save the installation file to the appropriate PC via USB drive, then run it to install the new
version.)
Instructions for adding or removing firmware packages are included in "Adding and Removing Firmware
Packages" on the next page. Instructions for updating device firmware are included in "Update
Firmware" on page40.
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System Requirements
l Windows 7 or higher
l 4 GB system memory
l Intel Core2 Duo CPU @ 2.67 GHz or better
l 128-megabyte (MB) graphics card
l .NET version 4.5
Additional Recommendation
l XGA video screen; 1024 × 768 or greater resolution
Adding and Removing Firmware Packages
Internet-connected instances of the Firmware Updater Application will be automatically updated with any
newly released firmware packages when launched. This update process happens automatically, and
when complete, the new firmware package(s)are available for selection in the Firmware Package
drop-down field.
Application instances that do not have Internet Access will not receive the automatic firmware package
updates. In this case, the user should do the following:
1. Use a PCwith Internet connection to download the relevant package files from the Pliant
website's Downloads page.
2. Save the downloaded file to the PCwhere the Firmware Updater Application is installed.
3. Open the Firmware Updater Application (if not already open).
4. Click File, select Import Firmware Package..., then navigate to the location where the package
file was saved and select it. The import will begin and a confirmation message will display when it
is completed.
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Update Firmware
IMPORTANT: To work together as a system, all connected RadioPacks must have
firmware that matches the version installed on the CB2 BaseStation.
IMPORTANT: Always follow any specific firmware update instructions delivered with the
new release. Firmware release notes and any separately published update procedures
supersede the information provided below.
TIP:You can utilize a USB hub in order to connect and update multiple devices at once; in
this case, be sure all devices are connected prior to Step 3.
The Pliant Firmware Updater Application gives the user the ability to update the firmware for all devices
connected to the system.
Process Prerequisites
l Make sure that the most recent version of the Firmware Updater Application is installed on your
PC. See "Firmware Updater Application Setup and Installation" on page38 for more information.
l Power on the CB2 BaseStation and allow it to initialize entirely.
Firmware Update Process
This process requires connecting devices directly to the PC USB for firmware updates. Update times
may vary by device.
1. In the Firmware Updater Application, navigate to the appropriate device tab. Choose the “CB2
System Devices” tab if you are updating a CB2 BaseStation or CRP-12 RadioPack. Choose the
"Battery Chargers" tab if you are updating a Pliant 6+6 Radio Pack and Battery Charger (PBT-
RPC-66).
Setup and Installation - 40
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Figure 13 Firmware Updater Application - CB2 System Devices Tab
IMPORTANT: When updating the Pliant 6+6 Drop-In Radio Pack and Battery
Charger (PBT-RPC-66), do not connect power to the Charger until AFTER you
have completed Steps 1–3 above.
2. Select a firmware version to load to the device(s)via the Firmware Package drop-down field.
3. Connect a USB-to-Micro-USB cable from the PC to the device (micro end goes into the CB2
System Device).
4. Click the Scan For Devices button at the bottom of the tab.
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5. Each connected device will display on the tab along with their current firmware version.
Figure 14 Connected Device
6. Click the Update button under each device to initiate its update. A progress bar will display.
Figure 15 Firmware Update In Progress
7. Wait for the device to complete its update. DO NOT disconnect the device or click Abort until all of
the device’s updates are complete and an “Update Complete” message displays in the progress
bar.
8. Click the Clear button(s) to remove the updated device(s) from the screen.
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9. Verify the firmware installation by repeating steps 4 and 5 to rescan the devices. Confirm that the
rescanned devices now display the new firmware version number in CrewWare.
Figure 16 Rescanned Updated Device
10. Disconnect the USB cable from the device without clicking on anything in the Firmware Updater
Application. Once the device is disconnected, click the Clear/Abort button to remove the device
tile from the screen.
11. Repeat steps 2–10 above until each BaseStation, Radio Pack (RP), and Charger is updated.
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CHAPTER 5
OPERATION
This chapter consists of the following sections:
BaseStation LEDs46
BaseStation Settings Menu47
Adjusting LCD Display Settings47
System Configuration Menu49
Adjusting Radio Settings49
Adjusting Sync Settings51
Deleting RadioPack Pairings51
Wired Settings Menu52
Intercom Settings Menu52
2-Wire Intercom Connectivity56
4-Wire Intercom Connectivity60
Auxiliary In62
Auxiliary Out64
Stage Announce66
RadioPack Settings Menu68
Talk Button68
Channel Button68
Call Button (F1)68
Stage Button (F2)68
Mic Gain69
Sidetone69
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Local Headset70
Selecting the Local Headset Channel70
Changing the Local Headset Mic Gain70
Selecting the Local Headset Mic Type70
Adjusting the Local Headset Sidetone70
Using the Local Headset71
Local Headset Pinout and Wiring71
Lock the BaseStation Front Panel72
Radio Pack LEDs73
Link Quality74
Call75
Set Up Call75
Restore Factory Defaults76
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BaseStation LEDs
Each LED on the rear of the BaseStation indicates a particular condition or status for the device. See the
table below for details about each meaning.
BaseStation LEDs
Port/LED Description
Sync
LEDs
LeftGreen – Sync connection is good.
Red – Sync connection has a problem (e.g., when a CrewNet connection is made to
the sync port of a secondary or tertiary BaseStation).
Off – No Sync connection detected.
Right On (Green) – 1000 Mbps link is detected.
Off – No Sync connection detected.
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BaseStation Settings Menu
The BaseStation can be configured depending on user preferences. The following settings and
processes can be found in the device’s menu under BaseStation Settings.
Adjusting LCD Display Settings
The LCD display has a few adjustable settings such as Contrast, Brightness, and Backlight Time Out.
LCD Contrast
Allows adjustment to the LCD’s contrast; use the navigational controls to increase or decrease the level
of contrast and press Enter to save your changes. The default setting for LCD contrast is 3.
Figure 17 Edit BaseStation LCD Contrast
LCD Brightness
Allows adjustment to the LCD’s brightness; select either High, Med, Low or Off for brightness level. The
default setting for LCD backlight brightness is High.
Enables users to set the amount of time the LCD’s backlight will stay lit after engaging the BaseStation's
interface. Select either 60, 30, or 10 seconds or disable the backlight timer entirely by selecting
Disabled. The default setting for LCD backlight time out is Disabled.
Figure 19 Edit BaseStation LCD Backlight Time Out
LED Brightness
Enables users to adjust the brightness of the BaseStation LED indicators (Talk LED for local headset on
front of BaseStation). Select either High, Medium, Low, or Off. The default setting for LED brightness is
High.
Figure 20 Edit BaseStation LED Brightness
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System Configuration Menu
The CB2 wireless system's operation can be configured according to application needs. The following
settings and processes can be found in the BaseStation’s menu under System Configuration.
Adjusting Radio Settings
Customize RF settings for the CB2 wireless system from this menu.
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Radio Band
Note:Band options may be limited according to the model. CRP-12-900AN (Oceania
model) is approved for use in Australia and New Zealand and operates only within the high
band (the 915–928 MHz frequency range).
900 MHz Radio Band
Allows adjustment to the BaseStation's radio band; use the navigational controls to select from Full
[902–928 MHz], Low [902–915 MHz], or High [915–928 MHz]. Press Enter to save your changes.
The default setting for Radio Band contrast is Full.
Figure 21 Edit BaseStation Radio Band (900 MHz)
2.4 GHz Radio Band
Allows adjustment to the BaseStation's radio band; use the navigational controls to select from Full
[2400–2483 MHz], Low [2400–2442 MHz], or High [2440–2483.5 MHz]. Press Enter to save your
changes. The default setting for Radio Band contrast is Full.
Figure 22 Edit BaseStation Radio Band (2.4 GHz)
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Hopping Pattern
Allows adjustment to the BaseStation's hopping pattern; select either Pattern A or Pattern B. The
default setting for BaseStation hopping pattern is Pattern A.
Figure 23 Edit BaseStation Hopping Pattern
Adjusting Sync Settings
Customize synchronization settings for the CB2 wireless system from this menu. Select either Sync
RFOnly or Link Audio and Sync RF. The default sync setting is Sync RF Only. See "Sync Best
Practices and Considerations" on page36 for more information.
Figure 24 Edit BaseStation Sync Settings
Deleting RadioPack Pairings
Delete RadioPack pairings from this menu. Select to Delete All or choose an individual pack from the
list to delete.
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Wired Settings Menu
The CB2 BaseStation wired settings can be configured depending on user preferences. The following
settings and processes can be found in the BaseStation’s menu under Wired Settings.
Intercom Settings Menu
This BaseStation menu option displays all the 2-Wire and 4-Wire settings on the BaseStation LCD. Due
to LCD size constraints, only four ports are viewable at a given time. Use the Navigational Controls on
the front of the BaseStation to scroll through devices and ports and move from setting to setting. Use the
Enter button to select a setting for editing.
Figure 25 Intercom Settings LCD Display
A. Device: Displays the selected device's name.
B. Port: Displays the individual device ports for which intercom settings can be adjusted.
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C. Intercom Type: Allows selection from the four possible intercom types: Off, RTS, AudioCom
(Balanced), and ClearCom. The below types of intercom only affect 2-Wire operation and do not
control 4-Wire operation. When connecting to a 4-Wire intercom system, you must enable the port
(On/Off) before using. The default setting for Intercom Type is OFF. You must have external 2-
Wire power for the 2-Wire port to work.
Figure 26 2-Wire Intercom Type Options
3-Pin Wiring Scheme
Pin # Clear-Com AudioComRTS
1CommonCommonCommon
2PowerAudio (-) & Power Audio 1 & Power
3AudioAudio (+) & Power Audio 2
Figure 27 3-Pin Male XLR Pin Out
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D. Call: Each wired intercom port (2-Wire only) can be individually set to send and receive a CB2-
generated call signal to/from a connected wired intercom system. To do so, turn that port’s Call
function ON. Turning the Call function OFF only prevents the signal from entering or leaving the
BaseStation via the respective port. Call signals can still be generated and transmitted by entities
among wireless users. The default setting for Call is OFF. See "Call" on page75 for more
information.
Figure 28 Intercom Type Options
E. Mic Kill: The Mic Kill function is not currently operational.
F. Echo Cancellation (ECAN): Echo Cancellation (ECAN) assists in reducing echo from 2-Wire
and 4-Wire intercom connections.
For 2-Wire ports, hardware connections need to be optimized with the null procedure to minimize
echo in the physical link so that the software can reduce any residual echo. ECAN is on by default
in 2-Wire (it is off by default in 4-Wire).
If a port is never utilized in a system, ECAN can be turned off to ensure that it cannot create
undesirable effects. This should not be necessary, though, and it is highly recommended that you
keep ECAN on at all times for 2-Wire connections. It is better to leave ECAN off for 4-Wire
connections unless it is necessary on a given port.
ECAN is disabled while the BaseStation's Auto Null menu screen is active to ensure that the
hardware is optimized for echo reduction.
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G. Intercom Audio In/Out: The IN level control adjusts the incoming level (from the connected
wired intercom) of the currently selected wired intercom channel. If an intercom port is disabled,
the IN Level control is inactive. The default setting for 2-Wire Intercom In is "−6." The default
setting for 4-Wire Intercom In is "0."
The OUT level control adjusts the outgoing level (from the CB2 wireless system) of the currently
selected wired intercom channel. If an intercom port is disabled, the OUT Level control is inactive.
The default setting for 2-Wire Intercom Out is "+4." The default setting for 4-Wire Intercom Out is
"0."
Figure 29 Intercom Type Options
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2-Wire Intercom Connectivity
Note:If you are not connecting a hardwire system, be sure the 2-Wire Type is set to OFF
or the system could experience termination-related issues and poor audio. See the
procedure below for more information on how to change this setting.
Always confirm that the non-Pliant 2-Wire intercom system and the CB2 wireless system are functioning
properly separately before connecting them together. Use the procedures below to configure the 2-Wire
connection from the BaseStation's Wired Settings menu.
Under the Wired Settings menu, select Intercom Settings:
1. Use the Navigational controls to navigate to the desired setting for a 2-Wire port.
A. For intercom “Type,” press Enter to view the available list of compatible types: RTS Ch 1,
RTS Ch 2, AudioCom (Balanced), or Clear-Com. You can also select Off. Use the
navigation buttons to scroll through the list, and press Enter when the desired setting is
highlighted.
B. Determine if you would like to send and receive Call signals from the CB2 wireless system
to the connected 2-Wire intercom system. Press Enter to view and select ON or OFF. See
the Call section of "Intercom Settings Menu" on page52 for more information.
C. The Echo Cancellation (ECAN) setting for the 2-Wire ports is on by default. Pliant highly
recommends that ECAN remain on even if a 2-Wire system is not in use. If you wish to
change this setting, press Enter to view and select ON or OFF. See the Echo Cancellation
section of "Intercom Settings Menu" on page52 for more information.
2. Now that your settings are established, connect the 2-Wire intercom system to the appropriate
ports via 3-pin XLR cables/connectors.
3. After connecting the 2-Wire intercom system, initiate Auto Null for the appropriate ports or all ports
of this particular BaseStation. See "Nulling" on page58 for more information.
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4. Adjust IN/OUT audio levels between the CB2 wireless system and the 2-Wire intercom system as
needed.
A. With appropriate mic gain settings and expected nominal levels from the interfaced system,
the 2-Wire settings you can expect to see for RTS, Clear-Com, and AudioCom are
provided in the table below.
2-Wire Intercom Settings
RTS Clear-Com AudioCom
2W OUT 00+3
2W IN00-3
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Nulling
In order to minimize echo resulting from connection to an external 2-Wire system, it is necessary to
optimize the hardware of the hybrid circuitry in the BaseStation to match line impedance. The CB2
BaseStation provides a user-initiated Auto Null feature that automatically optimizes the 2-Wire interface.
Nulling only impacts 2-Wire hard wired intercom connections. Auto Null sends a series of tones to each
of the 2-Wire intercom channel connections. Activate Auto Null for new connections or whenever the 2-
Wire system changes, such as when additional non-CrewCom wired Packs are added or removed, or
when cable lengths are changed.
During the nulling process, the BaseStation DSP monitors the echo and adjusts the line characteristics
(Resistance, Inductance, and Capacitance) to optimize the interface to the external 2-Wire system.
When Auto Null is initiated, all of the functions, including communication, of the intercom channel being
nulled are interrupted. The nulling process takes approximately 10–15 seconds per channel. You may
need to re-adjust the intercom levels to a proper level after the 2-Wire intercom lines have been nulled.
Optimize 2-Wire port hardware connections by nulling them in order to minimize echo in the physical link
and to enable the software to remove any residual echo. You may null from the BaseStation’s menu.
Auto Null from the BaseStation
During the Auto Null process, the BaseStation LCD will display each 2-Wire port’s resistance (R),
inductance (L), capacitance (C) and amplitude.
There are two options for auto nulling your CrewCom system – Null All and Null by Port. The following
steps detail how to initiate the Auto Null process from the BaseStation:
1. Turn off all Talk buttons on wired equipment. Since the BaseStation monitors a self-generated
tone to adjust the null characteristics, any sounds entering through the wired intercom system will
interfere with the nulling process.
2. On the BaseStation, press Menu to open the main menu.
3. Scroll through the menu options to the Wired Settings and select Auto Null.
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4. Select Null All to start the Auto Null process for all 2-Wire ports of the selected device. Normal
functions will be interrupted for about 60 seconds during the Auto Null process (about 15 seconds
per channel). An alert will display, asking you to confirm that you want to proceed.
A. Auto Null will send a mic kill signal to connected AudioCom and RTS wired systems, but
not to Clear-Com wired systems. Auto Null operation will mute the audio from CrewCom
Radio Packs as it connects to connected wired systems; however, those wireless Radio
Packs will still communicate with one another while the null is in progress.
Figure 30 Auto Null in Process
B. After you confirm to proceed, progress of the null process can be observed on the LCD
Display. The display will indicate “Auto Null Complete” once the Auto Null process is
completed.
5. If nulling “by port,” you will be prompted to select which ports after confirming your Null by Port
selection.
6. Press the Home button to escape to the Home screen or press the Menu button to return to the
previous screen.
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4-Wire Intercom Connectivity
Note: Pins 1 and 8 are tied, and pins 2 and 7 are tied.
Always confirm that the non-Pliant 4-Wire intercom system and the CB2 wireless system are functioning
properly separately before connecting them together. Use the procedures below to configure the 4-Wire
connection from the BaseStation's Wired Settings menu.
Under the Wired Settings menu, select Intercom Settings:
1. Use the Navigational controls to navigate to the desired setting for a 4-Wire port.
A. For intercom type, press Enter to turn the port on or off; use the navigation buttons to scroll
through the list, and press Enter when the desired setting is highlighted.
B. If desired, enable Echo Cancellation (ECAN) for the 4-Wire ports. See the Echo
Cancellation section of "Intercom Settings Menu" on page52 for more information.
2. Now that your settings are established, connect the 4-Wire intercom system to the appropriate
ports via RJ-45 cables/connectors.
3. Adjust in/out audio levels between the CrewCom System and the 4-Wire intercom system as
needed.
A. With appropriate mic gain settings and expected nominal levels from the interfaced system,
the 4-wire settings you can expect to see for RTS, Clear-Com, and Riedel are provided in
the table below.
4-Wire Intercom Settings
RTS Clear-Com Riedel
4W OUT +2-3+1
4W IN-2+3-1
More About the CB2 BaseStation 4-Wire / RJ-45 Connection
Wiring schemes vary, and it is important to ensure that the cable is wired correctly for proper system
operation. The CB2 BaseStation utilizes RJ-45 jacks for connection to a 4-Wire port. Only two pairs of
wires are utilized—one to send audio and one to receive audio. Any twisted pair wiring can be used to
connect between the 4-Wire and the CB2 wireless system. See the table below for a list of the 4-Wire
RJ-45 pin connection list.
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4-Wire RJ-45 Connections
RJ-45 Pin # CrewCom 4-Wire Pin #
Pin 1Pin 8
Pin 2Pin 7
Pin 3Audio Output (+)
Pin 4Audio Input (+)
Pin 5Audio Input (-)
Pin 6Audio Output (-)
Pin 7Pin 2
Pin 8Pin 1
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Auxiliary In
Aux IN (sometimes referred to as Program Audio) can be used to bring the program or other audio into
the BaseStation. Audio from the Aux IN connection is routed only to CB2 wireless system devices and is
not routed externally to other intercom systems.
Audio supplied to Aux IN can be muted or unmuted on either Channel A or Channel B or to both. The
default setting for Aux IN Level is "0." The default setting for Aux IN mute setting is "Unmuted."Channel
assignment changes and level adjustments can be performed via BaseStation menu.
The Aux IN connector is a 1/4 in. (6.35 mm) Tip/Ring/Sleeve jack. The Aux IN connector is balanced and
transformer isolated. Nominal line level is +5 dBu.
Figure 31 Auxiliary IN/OUT Audio Wiring Diagram
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Aux In Connection
Note:Individual Aux In assignment level adjustments are not currently supported.
To connect Aux IN, connect an audio source to Aux IN via the 1/4 in. (6.35 mm) TRS jack. Then,
configure the connection via the BaseStation's menu.
Audio supplied to Aux IN can be assigned to Channel A and/or Channel B. The default setting for Aux IN
Level is "0." To adjust the Aux IN level and Channel assignments, press Menu to open the main menu,
scroll through the menu options to the Wired Settings, and select Aux In.
1. Use the navigation controls to scroll to the Master Level bar. Press Enter to select it.
2. Use the navigation controls to adjust the current value displayed on the LCD.
3. Press Enter to save; or Menu/Home to escape without saving changes.
Audio levels are expressed as a numerical value from -10 to +10. Aux In assignments can be muted or
unmuted from this menu as well.
Figure 32 Aux IN Level
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Auxiliary Out
Audio from the Aux OUT connection can be assigned from either Channel A or Channel B, but no audio
sourced from the hard-wired intercom ports is routed to Aux OUT. Audio from the Aux OUT connection
comes from any CB2 wireless system audio entity, such as Radio Packs and the local headset of a
BaseStation. The default setting for Aux OUT Level is "0." Channel assignment changes and level
adjustments can be performed via the BaseStation menu.
The Aux OUT connector is a 1/4 in. (6.35 mm) Tip/Ring/Sleeve jack. The Aux OUT connector is
balanced and transformer isolated. Nominal line level is +5 dBu.
See Figure 31 for an Aux In/Out audio wiring diagram.
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Aux Out Connection
Note:Individual Aux Out assignment level adjustments are not currently supported.
To connect and configure Aux OUT, connect an external device to Aux OUT via the 1/4 in. (6.35 mm)
TRS jack. Then, configure the connection via the BaseStation's menu.
Audio supplied from Aux OUT can be assigned from either Channel A or Channel B. The default setting
for Aux OUT Level is "0." To adjust the Aux OUT level or the assigned Channel, press Menu to open the
main menu, scroll through the menu options to the Wired Settings, and select Aux Out.
1. Use the navigation controls to scroll to the Master Level bar. Press Enter to select it.
2. Use the navigation controls to adjust the current value displayed on the LCD.
3. Press Enter to save; or Menu/Home to escape without saving changes.
Audio levels are expressed as a numerical value from -10 to +10. The Aux Out assignment can be muted
or unmuted from this menu as well.
Figure 33 Aux OUT Level
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Stage Announce
Stage Announce Relay
The CB2 BaseStation includes a single Phoenix connector with 2 contact closures for interfacing with the
Stage Announce (SA) Relay. The user has access to both the normally open and the normally closed
contacts for each relay. Rated load for the contacts is: 0.3 Amp at 125VAC, 1 Amp at 30VDC.
The following pinout is for the Phoenix connector on the rear of the BaseStation:
Relay Connection Wiring
Pin #Description
Pin 1Not Connected
Pin 2Common
Pin 3Normally Open
Pin 4Normally Closed
Stage Announce Audio
The Stage Announce (SA) function in the BaseStation is used to send a Radio Pack’s (RP) microphone
signal to a dedicated external audio output. When a user activates the SA function from an assigned
button on an RP, their microphone is re-routed and is sent to the BaseStation's SA audio output.
Pressing the SA button enables the headset microphone, regardless of the status of the Talk buttons. If
enabled, all RPs can access this feature. If more than one BaseStation is present, SA audio will be
routed out both (or all) of the BaseStations' SA ports simultaneously. The SA audio is identical on all
BaseStations system-wide.
The SA output connector is an XLR-3M. The SA connector is balanced and transformer isolated and
outputs nominal line level audio on a numerical scale from -10 to +10. The default setting for SA Relay is
"Enabled." The default setting for SA Audio is "0."
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Figure 34 Stage Announce Audio Wiring Diagram
Stage Announce Connection
To connect Stage Announce (SA) audio, connect an audio destination to the SA output via the XLR-3M
on the back of the BaseStation. To connect Stage Announce (SA) relay, connect a relay destination to
the Relay output via the phoenix connector on the back of the BaseStation.
Configure Stage Announce via the BaseStation’s Wired Settings menu.
Figure 35 Stage Announce Settings
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RadioPack Settings Menu
The RadioPack (RP-12) can be configured depending on user preferences. The following settings and
processes can be found in the individual RP's settings menu (within the BaseStation's menu under
RadioPack Settings.) To enter the RP's menu mode, press and hold the Radio Pack menu button
AND press and hold the BaseStation menu button. When both menu buttons are depressed for three
seconds, the menu mode is enabled.
Talk Button
Use the BaseStation's navigation controls to select either Momentary or Latch talk button behavior.
When Momentary is selected, the RP user must press and hold the talk button when they wish to talk.
Channel Button
Use the BaseStation's navigation controls to select from A or B, A only, or B only. When A or B is
selected, the RP user must use the Channel Selection button on his or her RP to switch between the
channels. The LEDfor the selected channel will be illuminated.
Call Button (F1)
Use the BaseStation's navigation controls to select either Enable or Disable to set the F1 button's
function. When the Call button is enabled, the RP user must press the Call button on his or her RP to
engage Call. See "Call" on page75 for more information.
Stage Button (F2)
Use the BaseStation's navigation controls to select either Enable or Disable to set the F2 button's
function. When the Stage button is enabled, the RP user must press the Stage button on his or her RP to
engage Stage Announce. See "Stage Announce" on page66 for more information.
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Mic Gain
Tip: Set this sidetone as low as comfortable for the user to insure best performance.
Setting the sidetone too high will cause the user to speak softly and cause poor audio
performance.
When the Mic Gain is set too high, it is possible to induce feedback or echo. When set too low, words can
be clipped by the low level noise gate, or may sound too quiet to other listeners. Different models of
headsets will require widely varying mic gain settings.
Dynamic Mic Gain
Use the BaseStation's navigation controls to increase or decrease the dynamic mic gain level; select
from within a range of +6 to +35 dB (0–10 options in the menu).
Electret Mic Gain
Use the BaseStation's navigation controls to increase or decrease the electret mic gain level; select from
within a range of -12 to +17 dB (0–10 options in the menu).
Sidetone
Speak into the headset microphone at a typical speaking level and adjust the sound of your own voice in
your headset. Use the BaseStation's navigation controls to select from the range of options: Very High
(0), High (-6), Medium (-12), Low (-18), and Very Low (-24). These options correspond to a range of
levels from 0 dB to -24 dB.
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Local Headset
The following settings can be accessed by pressing the LOCAL button on the front panel of the
BaseStation or by pressing Menu and navigating to Local Headset Settings.
Selecting the Local Headset Channel
The BaseStation headset connector is a functional user communication point. The Front Panel Headset
allows you to communicate on either Channel A or B. Change the active channel by pressing in on the
Local Headset volume knob.
Changing the Local Headset Mic Gain
For dynamic microphones, select from within a range of +6 to +35 dB. For electret microphones, select
from within a range of -12 to +17 dB. When the Mic Gain is set too high, it is possible to induce clipping,
feedback, or echo. When set too low, words may sound too quiet to other listeners. Headsets by different
manufacturers or different models of headsets will require widely varying Mic Gain settings.
The default setting for dynamic local mic gain is "6" (+23 dB). The default setting for electret local mic
gain is "3" (–4 dB).
Selecting the Local Headset Mic Type
Select from Auto-detect, Dynamic, or Electret mic type. If you select a mic type that does not match
the detected type of the connected mic, you will be prompted to accept the exception. It is highly
recommended that the default Auto-detect is used.
Adjusting the Local Headset Sidetone
Sidetone value is expressed in dB. When adjusting sidetone, you will see a level indicator with a numeric
value between 0 dB and -24 dB. The default setting for local headset sidetone is "Med" (-12 dB). Speak
into the headset microphone at a typical speaking level and adjust the sound of your own voice in your
headset. Press Enter to accept the changes.
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Using the Local Headset
Talk and Volume Controls for the headset are located to the right of the connector.
A white “TALK” LED will illuminate when the mic is enabled. CrewCom uses an intelligent latching
method for talk buttons. Quickly pressing and releasing TALK will cause the mic button to latch. The
white “TALK” LED will stay lit and the microphone will remain enabled. Pressing and holding TALK will
cause the button to act in a momentary fashion. The white “TALK” LED will remain lit and the
microphone will remain enabled only as long as the button is pressed.
Local Headset Pinout and Wiring
Local Headset Connection Wiring
XLR Pin #Description
Pin 1Mic −
Pin 2Mic +
Pin 3Speaker −
Pin 4Speaker +
Figure 36 4-Pin XLR Male Local Headset Connection
See the SmartBoom PRO and SmartBoom LITE data sheets for the pin wiring information for Pliant's
SmartBoom headsets.
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Lock the BaseStation Front Panel
The Front Panel Lock function is intended to minimize the probability of unintentional adjustments to the
system. The buttons and knobs on the front of the BaseStation will not function until unlocked, except for
the power switch, which will power the unit off, and the Volume knob and Talk button, which will allow
communication with a connected local headset. When the BaseStation is first powered ON, it is always
unlocked. Lock and unlock the BaseStation front panel by pressing and holding the Home and Enter
buttons simultaneously for five seconds.
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Radio Pack LEDs
Each LED on the Radio Pack indicates a particular condition or status for the device. See the table below
for details about each meaning.
RadioPack LEDs
LEDDescription
All Pack
LEDs
Channel
Button
LEDs
Talk LEDOn (
On - Boot up indication
Blinking simultaneously - Pack is logged out
Brief simultaneous blinking - Profile update in progress
AOn (
BOn (
1 BlinkUnpaired / No Pairing Found - The RPis not paired, either
2 BlinksNo CB2 Found - The RP could not find any of the CB2s in its scan
Alternating BlinksFirmware update in progress.
A & B Continuous
Blinking
Off - Talk Disabled
1 Blink - Unknown Error:An error was reported, but it was an unknown error.
2 Blinks - SKU/RadioMismatch
3 Blinks - Band Configuration Error
4 Blinks - Invalid Scan List Entry
5 Blinks - Incompatible Radio Firmware
6 Blinks - Radio Hardware Error
7 Blinks - Calibration Error
8 Blinks - RadioUpdate Error
9 Blinks - Flash Locked
Green
Off - Channel A disabled
Off - Channel B disabled
because it was unpaired or pairing was never found.
list.
Charging (blinking stops when charging completes)
) - Talk Enabled
Green
Green
) - Channel A enabled
) - Channel B enabled
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Link Quality
The Link Quality (LQ) is a numeric value that provides a real-time metric on the quality of communication
between the CB2 BaseStation and the Radio Pack. The LQ serves as a diagnostic tool for proper system
operation and troubleshooting Radio Packs.
l The LQ value represents the number of successful audio packets of the last 100 transmissions—
99 being the most, 0 being the least.
l With CrewCom, the receiving LQ signal is reported for both the CB2 BaseStation and Radio Pack.
The Radio Pack’s on-screen LQ indicator with the box around it is the BaseStation’s LQ from the
RP. If this LQ is lower than you typically experience in normal operation, then it is an indication that
you may have an issue related to interference, the BaseStation, or a cable connection. If only the
RP’s LQ is low, it could be an indication that you may have an issue related to interference or the
Radio Pack.
l What should the LQ value be during operation? — The LQ will not remain at an exact value during
system operation. Depending on what degree of outside interference or attenuation (blocking) is
present, the LQ will fluctuate during normal operation. Fluctuations in LQ can and will span a wide
range of values. The lower the LQ, the poorer the audio quality will be during operation. During
start-up, within adequate range and no outside influences present, the LQ should display “99”
which is the highest LQ value a Radio Pack or BaseStation can have.
l What if the LQ on a single Radio Pack is below “99” at start-up? — This depends on where the
Radio Pack is located at start-up, but if the other Radio Packs on the same BaseStation are at “99”
this is a good indication that an isolated radio issue exists within that Radio Pack. If the LQ value
has dropped considerably lower or if that unit is experiencing poor audio quality, it may require
service.
Figure 37 BaseStation Screen LQ Indicator
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Call
Call signals may be initiated by entities across the CB2 wireless system. Each 2-Wire intercom port may
be individually set to send and receive a CB2-wireless-system-generated call signal to or from a
compatible connected wired intercom system by enabling the Call function for that port. Disabling the
Call function for that port prevents the signal from leaving the CB2 wireless system via the respective
port.
l Call:An RP Function button option. When enabled for wireless devices, the user can elect to send
a call signal to the RPs of a single assigned channel. When enabled for external hardwired
intercom devices, a signal will be sent to any connected 2-wire devices associated with the RP's
channel (as long as outbound call is enabled for the associated BaseStation port). Call can be
enabled for both wireless and hardwired devices or limited to only one type.
See "Set Up Call" below.
Set Up Call
Each BaseStation wired intercom port (2-Wire only) can be individually set to send and receive a CB2-
wireless-system-generated call signal to/from a connected wired intercom system. To do so, turn that
port’s Call function ON. Turning the Call function OFF only prevents the signal from entering or leaving
the CB2 wireless system via the respective port. Call signals can still be generated and transmitted by
entities across the CB2 wireless system. See "Intercom Settings Menu" on page52 for more information
about this process.
In addition to enabling Call for the BaseStationport(s), you will need to enable Call for each Radio Pack.
Enable Call on BaseStation 2-Wire Port
See "2-Wire Intercom Connectivity" on page56 for more information.
Enable Call on RadioPack
See "RadioPack Settings Menu" on page68 for more information.
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Restore Factory Defaults
Users can choose to restore factory defaults for the device or system. When restoring factory defaults,
these settings are reset to their original factory settings:
BaseStation Factory Settings
BaseStation SettingBaseStation Default Reset by “Restore Defaults”
Contrast3X
LCD BrightnessHighX
LCD Timeout10 SecondsX
LED BrightnessHighX
Sync SettingsSync RFOnly
DeletePairingsNo PairingsX
OperatingModeNormalX
RadioBandFullX
Hopping PatternAX
Intercom Type2-Wire: OFF
4-Wire: OFF
Intercom CallOFFX
Intercom Mic Kill2-Wire: N/A
4-Wire: blank
Intercom Echo Can2-Wire: OFF
4-Wire: OFF
Intercom IN (2w/4w)2-Wire: −6
4-Wire: 0
Intercom OUT (2w/4w)2-Wire: +4
4-Wire: 0
Auxiliary IN0X
Auxiliary OUT0X
Stage Announce(SA) Relay EnableX
Stage Announce(SA) Audio0X
Local ChannelChannel A
Local Mic GainDynamic: 6 (+23 dB)
Electret: 3 (-4 dB)
Local SidetoneMed (-12 dB)X
Local Volume15
X
X
X
X
X
X
X
X
X
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CHAPTER 6
PRODUCT SPECIFICATIONS
This chapter consists of the following sections:
BaseStation Specifications78
Radio Pack Specifications81
Product Specifications - 77
Page 85
BaseStation Specifications
BaseStation Specifications
Specification*CB2-900CB2-2400
RF Frequency
(MHz)
RF SchemeFHSS with TDMA
Effective
Radiated Power
Receiver
Sensitivity
Radio
Certification
Transmission
Range
Hardwired
Intercom Audio
Channels
No. of Active
Radio Packs
Supported
902–928 MHz (915–928 MHz)**2400–2483 MHz
400 mW (+26 dBm)100 mW (+20dBm)
-100dBm at 10-5 BER
FCCID: HSW-CCT900 and IC: 4492ACCT900
200 m (approx. 650 ft.) under typical
conditions; 600 m (approx. 1950 ft.) line of
sight. Note: Functional range depends on
many variables, including RF signal
absorption, reflection, and external
interference.
2
6
FCCID: HSW-CCT24 and IC: 4492ACCT24
150 m (approx. 500 ft.) under typical
conditions; 450 m (approx. 1500 ft.) line of
sight. Note: Functional range depends on
many variables, including RF signal
absorption, reflection, and external
interference.
No. of Paired
RadioPacks
Supported (per
CB2)
USB Ports(1) USB Type A; (1) Micro USB
Front Panel
LCD Display
Stage
Announce and
Relay
6
512 × 128 resolution
1 Relay via Phoenix Connector
Product Specifications - 78
Page 86
BaseStation Specifications
Specification*CB2-900CB2-2400
Sync Port
(1) RJ-45
(supports one
connection)
2-Wire Intercom
2 channels via XLR 3F with XLR 3M loop (2 ports)
Connection
2-Wire
Clear-Com, RTS, and AudioCom (Balanced)
Compatibility
4-Wire Intercom
2 Channels via RJ-45
Connection
Stage
XLR 3M, balanced, transformer isolated
Announce
Output
Aux IN6.35 mm (1/4 in.) 3 conductor jack, 17.5 dBu max in (nominal line level +5 dBu),
balanced, transformer isolated
Aux OUT6.35 mm (1/4 in.) 3 conductor jack, 17.2 dBu into 600 ohms (nominal line level +5
dBu), balanced transformer isolated
Power
2.5 × 5.5 × 8 mm, 14 VDC, 1.2 A
Input/Connector
Dimensions (L
× W × H)
1 RU, 48.26 cm × 4.39 cm × 29.67 cm
(19.00 in. × 1.73 in. × 11.68 in.) metal enclosure
Weight2.7 kg (5.9 lbs)
Operating
-20° to 50° C (-4° to 122° F); 10% to 90% Humidity.
Environment
Maximum Sync
CAT 5e (or greater) 100 m (330 ft.)
Line Length
Maximum
2,000 m (6,562 ft.)
Altitude
RoHS
Yes
Compliant
Compliance
B22545
Model Number
Product Specifications - 79
Page 87
BaseStation Specifications
Specification*CB2-900CB2-2400
Number of
Antenna
Connections
per CB2
Antenna
Connector Type
Supplied
Antenna
*Notice About Specifications: While Pliant makes every attempt to maintain the accuracy of the
information contained in this manual, this information is subject to change without notice, and published
device/system functions and features are subject to firmware version. Please check our website for the