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Nova 30
Operating Manual
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Plettenberg Nova 15, HP 505, HP 600, Nova 30, HP 620 Operating Manual

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BAIndustrie_UK | Version 1.0 | 2016.04.12 ENGLISH
Operating manual industrial motors
operating manual BAIndustrie_UK 2
List of contents
List of contents ............................................................................. 2
1. Notes regarding this document .............................................. 3
2. Savety ................................................................................... 5
3. Product overview ................................................................... 8
4. Commissioning .................................................................... 10
5. Troubleshooting ................................................................... 23
6. Repetetive handling ............................................................. 23
7. Disposal .............................................................................. 23
8. Service / Contact ................................................................. 24
9. EU-Declaration of Conformity .............................................. 25
operating manual BAIndustrie_UK 3
1. Notes regarding this document
The information contained in this document is the sole property of Plettenberg Elektromotoren GmbH & Co. KG. Publication, in whole or in part, requires the express written consent of Plettenberg Elektromotoren GmbH & Co. KG. An internal company duplication, which is intended for the evaluation of the product or for the appropriate assignment, is permitted and not subject to approval
Plettenberg Elektromotoren GmbH & Co. KG
Rostocker Straße 30
D-34225 Baunatal – Großenritte
GERMANY
Telefon: +49 (0) 56 01 / 97 96-0
Fax: +49 (0) 56 01 / 97 96-11
Internet: www.Plettenberg-Motoren.com
E-Mail: Info@Plettenberg-Motoren.com
© 2016 Plettenberg Elektromotoren GmbH & Co. KG. All rights reserved.
Legal provisions
operating manual BAIndustrie_UK 4
This document applies for the following device types:
Motor type
Nova 15 Nova 30 HP 370 HP 505 HP 600 HP 620
The activities described in this document may only be executed by qualified, skilled workers. The qualified, skilled workers must possess the following qualifications:
Knowledge regarding the functional methods and operation for
the product
Knowledge and observation of these instructions with all safety
notes
Links regarding updated additional information can be found under www.Plettenberg-Motoren.com.
Symbols Clarification
Warning, the non-observance of which leads directly to death or serious injury
Warning, the non-observance of which may result in serious injury
Warning, the non-observance of which may result in minor or moderate injury
Warning, non-observance of which may result in damage to property
Information which is important for a specific subject or goal, but not relevant to safety
Complete designation Designation in this document
Speedcontroller Controller
Scope of valitidy
Target group
Updated additional
information
Symbol
s
Nomenc
latur
e
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2. Savety
The motor series of the validity range are intended for this purpose:
As drive unit
Unapproved use in the sense of a foreseeable misuse shall be deemed to be improper use:
the drive unit in man-bearing devices
the drive unit in public transport and means of transport
the drive unit for toys
use in potentially explosive atmospheres
use by children under 14 years of age
any use other than those provided for
This chapter contains safety instructions which must always be observed when working on and with the product. In order to prevent personal injury and property damage and to ensure continuous operation of the product, always read this chapter carefully and follow all safety instructions at all times.
Intended use
Savety information
Slight, moderate or severe injuries
Malfunction due to electromagnetic interference. Communication equipment and other devices in the surroundings must not be exposed to impermissible electromagnetic interference.
The control and phase cables must not be extended more
than 20 cm. The product must be inspected and the fastening must be controlled again before commissioning
Modifications to the product are not permitted
The supply and return cables must be laid together
Always shield all cables
operating manual BAIndustrie_UK 6
Cut injuries, loss of eyesight
Parts can be ejected from the housing by rotation.
It must be therefore be ensured that the product is only used
in the closed place of destination. It must also be ensured that no magnetic or non-magnetic parts get into the motor during transport and assembly.
The product must always be protected against heat, dirt and
moisture, otherwise the adhesive strength of the components may be lost.
Always ensure proper handling.
The product must never be contaminated with foreign bodies
/ adhesives / paint during assembly.
Modifications to the product are forbidden
Always ensure that the motor is properly fastened.
Always ensure that the controller settings are correct.
The product must be sufficiently cooled.
Operation of the motor at idling speed without load is
prohibited.
Electric shock, burns, fire
caused by energised parts.
The product must always be protected against overheating,
dirt and moisture, otherwise the components will be damaged. This can cause short circuits.
The product as well as the contacts must be inspected for
overheating, soiling, deformation, fire and moisture before commissioning.
Modifications to the product are not permitted.
The maximum bending radius of the connecting cables must
not be undershot. 6 x outer diameter.
To prevent high-impedance connections, only gold contact
plugs from Multi-Contact, Plettenberg or Schnepp are permitted.
Assembly and/or dismantling only when de-energised.
operating manual BAIndustrie_UK 7
Injuries due to crushing, being caught up
Malfunction due to electromagnetic interference.
The control and phase cables must not be extended. The
product must be inspected and the fastening must be controlled again before commissioning.
Modifications to the product are not permitted.
The supply and return cables must be laid together.
Cables must be shielded.
Danger from magnetic radiation
Malfunction / destruction of magnetically sensitive parts.
The motor must never come into contact with magnetically
sensitive parts such as pacemakers or data carriers. The strong magnets can lead to damage and/or malfunction or extinction of these.
Crushing, pulling in / being caught up
Caused by careless touching and too small a distance from rotating parts.
There must be sufficient distance retained to the motor so that
no people or objects can be caught up or drawn in.
Burns
Caused by carelessly touching hot surfaces.
After operation of the product, the surfaces may still be hot.
Always allow the product to cool down.
Thermal overload / destruction
Always ensure sufficient cooling for the motor (air or water
cooling).
A high load on the motor is only permissible in short
operation. Under no circumstances may the motor exceed the temperature of 100°C.
After each use, the motor must cool down again to ambient
temperature.
Only control systems and regulators approved by us may be
used. You will find an overview on our homepage.
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3. Product overview
type
weight
:
[kg]
voltage: [V]
max.RPM:
[1/min]
Ø
shaft
:
[mm]
Nova 15 (HV)
2,5 – 3,1 30 – 80 (120) 5000 18
Nova 15 „S“ (HV)
2,5 – 3,1 30 – 80 (120) 11000 18
Nova 30
5 – 6,5 30 - 140 5000 30 C=1:10
Nova 30 „S“
5 - 6,5 30 - 140 7000 30 C=1:10
Nova 30 WK
5 – 6,5 30 - 140 5000 32
Nova 30 „S“ WK
5 - 6,5 30 - 140 7000 32
HP 370
0,57 – 0,95 10-60 10000 5 oder 12
HP 370 „S“
0,57 – 0,95 10-60 20000 5 oder 12
HP 505
1,4 – 1,5 10-60 10000 12
HP 600 „S“
1,7 – 2,7 10-80 20000 15
HP 620
1,7 – 2,5 10-80 7000 15
HP 620 „S“
1,7 – 2,5 10-80 12000 15
Ambient temperature: -20°C up to +40°C Permissible humidity: Non-condensing Protection class depending on type IP 21 / IP53
Type
designation
Technical data
Environmental and
climatic conditions
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The windings are located in the motor housing. Permanent magnets are attached to the axis and rotate in the magnetic field of the windings.
Type: Nova 30 mit Wasserkühlung
1: motor phase 1 (red)
2: motor phase 2 (yellow)
3: motor phase 3 (blue)
4: sensor wire
5: shaft
6: cooling (optionally)
Structure of
in-running motor
1 2
3
4
5
6
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4. Commissioning
The motor phases must not be shortened without prior consultation. Crimping of connections may also not be executed without previous consultation.
The motor phases must not be shortened without prior consultation. Crimping of connections may also not be executed without previous consultation.
Test runs should only be executed outdoors in principle.
During motor operation, it is essential to ensure that no people are located to the side or in front of the rotation plane.
Destruction / damage of the motor
.
Always use suitable screws or bolts.
Sawed or ground screws or bolts can destroy the thread in the
motor's bearing shield.
After each use, the motor must cool down again to ambient
temperature.
Only control systems and regulators approved by us may be
used. You will find an overview on our homepage.
Never exceed the maximum screw-in depth. Screws or bolts
which are screwed in too far will damage or destroy the motor.
Only use original screws or bolts.
Always position distance spacers between the screw or bolt
and the head frame of the model.
Safety during
commissioning
Severe, moderate or minor injuries.
Destruction or damage to the product.
Safety instructions from Chapter 2 must be complied with!
Assembly
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Nova 15/xx
(30 = 77mm; 40 = 87mm; 50 = 97mm)
The motor is fixed with 6 M5 bolts. Maximum screw-in depth: 9 mm Maximum tightening torque: 6 Nm
Nova 15/xx WK
(40 = 87mm; 50 = 97mm)
The motor is fixed with 6 M5 bolts. Maximum screw-in depth: 9 mm Maximum tightening torque: 6 Nm
Nova 15
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Nova 30/50
The motor is fixed with 6 M6 bolts. Maximum screw-in depth: 10 mm Maximum tightening torque: 10 Nm
Nova 30
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Nova 30/50 WK
The motor is fixed with 6 M6 bolts. Maximum screw-in depth: 10 mm Maximum tightening torque: 10 Nm
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HP 370/xx
(30 = 73 mm; 40 = 83 mm; 50 = 93 mm)
The motor is fixed with 6 M4 bolts. Maximum screw-in depth: 8 mm Maximum tightening torque: 3 Nm
HP 370
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HP 370/XX MKR
(30 = 73 mm; 40 = 83 mm; 50 = 93 mm)
The motor is fixed with 6 M4 bolts. Maximum screw-in depth: 8 mm Maximum tightening torque: 3 Nm
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HP 370/50 WK
The motor is fixed with 6 M4 bolts. Maximum screw-in depth: 8 mm Maximum tightening torque: 3 Nm
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HP 505
The motor is fixed with 6 M4 bolts. Maximum screw-in depth: 8 mm Maximum tightening torque: 3 Nm
HP
505
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HP 505/50 WK
The motor is fixed with 6 M4 bolts. Maximum screw-in depth: 8 mm Maximum tightening torque: 3 Nm
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HP 600/xx / HP 620/xx
(30 = 100,5 mm; 37 = 110,5 mm; 40 = 110,5 mm; 50 = 118,5 mm)
The motor is fixed with 4 M6 bolts. Maximum screw-in depth: 12 mm Maximum tightening torque: 10 Nm
HP 6
00 / HP 620
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HP 600/xx WK; HP 620/xx WK
(40 = 108,5 mm; 50 = 118,5 mm)
The motor is fixed with 4 M6 bolts. Maximum screw-in depth: 12 mm Maximum tightening torque: 10 Nm
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Only control systems and regulators approved by us may be
used. You can read about them in the catalogue or on our current homepage. If other control systems or regulators are used, then we cannot assume any guarantee or liability in the event of destruction of the motor, regulator or the controller.
Motor connection cables must never be shortened or extendeds:
Firma Plettenberg Elektromotoren GmbH & Co. KG
The three motor phases must be connected to the controller according to the manufacturer's instructions:
The sensor cable must be connected to the controller in accordance with the regulator manufacturer's specifications.
The brush-free Plettenberg motors with sensors are either equipped with 3 hall sensors or with 3 fork light barriers with 120° electrical angle. The sensors have open-collector outputs with pull-up resistors. 6.2K Ohm pull-up resistors are normally installed, but older motors can also have 10k Ohm or 12k Ohm pull-up resistors. For motors with fork light barriers, no additional external pull-up resistors may be used otherwise the output will not switch cleanly to 0 V. The pull-up resistance can be easily determined by measuring the resistance of the sensor VCC (red) against sensor A (green) with an ohmmeter.
Phase A: red, Phase B: white, Phase C: blue/black
Sensor A: green, Sensor B: white, Sensor C: orange, VCC = 5 V: red, GND = 0 V: black.
Temperature sensor NTC47K optional: blue
The shield of the sensor cable should be connected to the sensor GND. The shield should not be connected to the motor housing or motor control housing.
Commutation sequence forwards
Step1 Step2 Step3 Step4 Step5 Step6 Error1 Error2
Phase A(U)
+ Z - - Z + Z Z
Phase B(V)
Z + + Z - - Z Z
Phase C(W)
- - Z + + Z Z Z
Sensor A
1 1 0 0 0 1 0 1
Sensor B
0 1 1 1 0 0 0 1
Sensor C
0 0 0 1 1 1 0 1
Cable connections
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Commutation sequence backwards
Step1 Step 2 Step 3 Step 4 Step 5 Step 6 Error1 Error2
Phase A(U)
- - Z + + Z Z Z
Phase B(V)
Z + + Z - - Z Z
Phase C(W)
+ Z - - Z + Z Z
Sensor A
1 1 0 0 0 1 0 1
Sensor B
0 0 0 1 1 1 0 1
Sensor C
0 1 1 1 0 0 0 1
Z: High impedance, +:Plus, -:Minus, 1:>3 V, 0:<2 V
The motor speed must be controlled with a revolution speed measuring device.
All fastening screws or bolts for the motor must be checked for tightness before commissioning.
It must always be ensured that all energised cables or plugs and sockets are insulated so that unintentional switching on of the motor by cable contact is impossible.
The position of the water cooling ring and its tightness must be inspected before the initial commissioning of water-cooled motors. All indicated dimensions are in mm.
Settings
Visual inspection
and mechanical inspection
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5. Troubleshooting
It is absolutely necessary to install the receiver as far away as possible from the motor, regulator, controller and/or its current­carrying cables. The aerial must not be laid past the motor and its current-carrying cables. If this is not possible for structural reasons, then these elements must be shielded with sheet steel or foil.
6. Repetetive handling
The housing surfaces can be cleaned with compressed air and a dry, lint-free cloth.
The motor must never be oiled. If this is not observed, then the correct functioning of the motor cannot be guaranteed or irreparable damage may occur.
7. Disposal
A motor with exceeded service life is electronic scrap. E-scrap consists on the one hand of valuable materials which can be recovered as secondary raw materials and, on the other hand, it contains environmentally hazardous substances.
Information regarding optimum material recycling is available from commercial waste disposal companies.
Care
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8. Service / Contact
Should, despite proper handling and sufficient care, problems should still occur or the motor will be damaged, then please send the motor back to our address stating the problem, defect or damage.
Plettenberg Elektromotoren GmbH & Co. KG
Rostocker Straße 30
34225 Baunatal – Großenritte
GERMANY
Phone: +49 (0) 56 01 / 97 96-0
Fax: +49 (0) 56 01 / 97 96-11
Internet: www.Plettenberg-Motoren.com
E-Mail: Info@Plettenberg-Motoren.com
operating manual BAIndustrie_UK 25
9. EU-Declaration of Conformity
In the sense of the EU Directives
EMC Directive 2014/30/EU Appendix IV Low Voltage Directive 2014/35/EU Appendix IV RoHS Directive 2011/65/EU Appendix I
Plettenberg Elektromotoren GmbH & Co. KG
Rostocker Straße 30
34225 Baunatal – Großenritte
hereby declares, as the manufacturer, that the articles and objects described below comply with the provisions of the relevant community harmonisation legislation referred to above.
Motor type Motor type
Nova 15 HP 600/30
Nova 30 HP 600/37
HP 600/40
HP 370/30 HP 600/50
HP 370/40
HP 370/50 HP 620/30
HP 620/40
HP 505 HP 620/50
Interference emission EMC Directive Article 6 Appendix I.1.a
DIN EN 61000-6-3:2011-09
Electromagnetic Compatibility (EMC)- Part 6-3: Generic standards - Interference emission for residential areas, business and commercial areas as well as small businesses (IEC 61000-6-3:2006 + A1:2010); German Edition EN 61000-6-3:2007 + A1:2011
Interference immunity EMC Directive Article 6 Appendix I.1.b
DIN EN 61000-6-1:2007-10
Electromagnetic Compatibility (EMC)- Part 6-1: Generic standards - Immunity for residential environments, business and commercial areas as well as small businesses (IEC 61000-6-1:2005);
operating manual BAIndustrie_UK 26
Device safety Low Voltage Directive 2014/35/EU Anhang I
DIN EN 60335-1:2012-10
Household and similar electrical appliances - Safety ­Part 1: General requirements (IEC 60335-1:2010, modified);
Safety of machinery
DIN EN 60335-1:2012-10
Household and similar electrical appliances - Safety ­Part 1: General requirements (IEC 60335-1:2010, modified);
DIN EN ISO 12100:2010
General principles for design - Risk assessment and risk mitigation ISO 12100:2010 (): German Edition EN ISO 12100
DIN EN 60204-11:2014-10
Safety for Machinery ‒ Electrical Equipment for Machinery ‒ Part 1: General requirements (IEC 44/709/CDV:2014); German Edition FprEN 60204-1:2014
Maximum permissible
concentrations in homogeneous materials in % by weight
RoHS Directive Appendix II
Lead 0,1% Cadmium 0,01% Polybrominated biphenyl (PBB) 0,1% Polybrominated diphenyl ether (PBDE) 0,1% Mercury 0,1% Hexavalent chromium 0,1%
Note:
The sole responsibility for drawing up this declaration of conformity lies with the manufacturer. This declaration of conformity will lose its validity when the product is converted, extended or altered in any other manner without the express consent of Plettenberg Elektromotoren GmbH & Co. KG and when components, not belonging to Plettenberg Elektromotoren GmbH & Co. KG, or accessories are installed in the product as well as in the event of improper connection or improper use of the product.
Baunatal, 12 April 2016 .........................................................................
(Uwe Plettenberg, Director)
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