Plettenberg Nova 15, HP 505, HP 600, Nova 30, HP 620 Operating Manual

BAIndustrie_UK | Version 1.0 | 2016.04.12 ENGLISH

Operating manual industrial motors

operating manual BAIndustrie_UK 2

List of contents

List of contents ............................................................................. 2

1. Notes regarding this document .............................................. 3

Legal provisions .................................................................... 3

Scope of valitidy .................................................................... 4

Target group .......................................................................... 4

Updated additional information .............................................. 4

Symbols ................................................................................ 4

Nomenclature ........................................................................ 4

2. Savety ................................................................................... 5

Intended use ......................................................................... 5

Savety information ................................................................. 5

3. Product overview ................................................................... 8

Type designation ................................................................... 8

Technical data ....................................................................... 8

Environmental and climatic conditions ................................... 8

Structure of internal rotor ....................................................... 9

4. Commissioning .................................................................... 10

Safety during commissioning ............................................... 10

Assembly ............................................................................. 10

Nova 15 ............................................................................... 11

Nova 30 ............................................................................... 12

HP 370 ................................................................................ 14

HP 505 ................................................................................ 17

HP 600 / HP 620.................................................................. 19

Cable connections ............................................................... 21

Settings ............................................................................... 22

Visual inspection and mechanical inspection ....................... 22

5. Troubleshooting ................................................................... 23

6. Repetetive handling ............................................................. 23

Care .................................................................................... 23

7. Disposal .............................................................................. 23

8. Service / Contact ................................................................. 24

9. EU-Declaration of Conformity .............................................. 25

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1. Notes regarding this document

The information contained in this document is the sole property of
Plettenberg Elektromotoren GmbH & Co. KG. Publication, in whole
or in part, requires the express written consent of Plettenberg
Elektromotoren GmbH & Co. KG. An internal company duplication,
which is intended for the evaluation of the product or for the
appropriate assignment, is permitted and not subject to approval

Plettenberg Elektromotoren GmbH & Co. KG

Rostocker Straße 30

D-34225 Baunatal – Großenritte

GERMANY

Telefon: [phone] / 97 96-0

Fax: [phone] / 97 96-11

Internet: www.Plettenberg-Motoren.com

E-Mail: [e-mail]

© 2016 Plettenberg Elektromotoren GmbH & Co. KG. All rights
reserved.

Legal provisions

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This document applies for the following device types:

Motor type

Nova 15
Nova 30
HP 370
HP 505
HP 600
HP 620

The activities described in this document may only be executed by
qualified, skilled workers. The qualified, skilled workers must
possess the following qualifications:

 Knowledge regarding the functional methods and operation for

the product

 Knowledge and observation of these instructions with all safety

notes

Links regarding updated additional information can be found under
www.Plettenberg-Motoren.com.

Symbols Clarification

Warning, the non-observance of
which leads directly to death or
serious injury

Warning, the non-observance of
which may result in serious injury

Warning, the non-observance of
which may result in minor or
moderate injury

Warning, non-observance of
which may result in damage to
property

Information which is important for
a specific subject or goal, but not
relevant to safety

Complete designation Designation in this document

Speedcontroller Controller

Scope of valitidy

Target group

Updated additional

information

Symbol

s

Nomenc

latur

e

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2. Savety

The motor series of the validity range are intended for this purpose:

 As drive unit

Unapproved use in the sense of a foreseeable misuse shall be
deemed to be improper use:

 the drive unit in man-bearing devices

 the drive unit in public transport and means of transport

 the drive unit for toys

 use in potentially explosive atmospheres

 use by children under 14 years of age

 any use other than those provided for

This chapter contains safety instructions which must always be
observed when working on and with the product. In order to prevent
personal injury and property damage and to ensure continuous
operation of the product, always read this chapter carefully and
follow all safety instructions at all times.

Intended use

Savety information

Slight, moderate or severe injuries

Malfunction due to electromagnetic interference. Communication
equipment and other devices in the surroundings must not be
exposed to impermissible electromagnetic interference.

 The control and phase cables must not be extended more

than 20 cm. The product must be inspected and the fastening
must be controlled again before commissioning

 Modifications to the product are not permitted

 The supply and return cables must be laid together

 Always shield all cables

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Cut injuries, loss of eyesight

Parts can be ejected from the housing by rotation.

 It must be therefore be ensured that the product is only used

in the closed place of destination. It must also be ensured that
no magnetic or non-magnetic parts get into the motor during
transport and assembly.

 The product must always be protected against heat, dirt and

moisture, otherwise the adhesive strength of the components
may be lost.

 Always ensure proper handling.

 The product must never be contaminated with foreign bodies

/ adhesives / paint during assembly.

 Modifications to the product are forbidden

 Always ensure that the motor is properly fastened.

 Always ensure that the controller settings are correct.

 The product must be sufficiently cooled.

 Operation of the motor at idling speed without load is

prohibited.

Electric shock, burns, fire

caused by energised parts.

 The product must always be protected against overheating,

dirt and moisture, otherwise the components will be
damaged. This can cause short circuits.

 The product as well as the contacts must be inspected for

overheating, soiling, deformation, fire and moisture before
commissioning.

 Modifications to the product are not permitted.

 The maximum bending radius of the connecting cables must

not be undershot. 6 x outer diameter.

 To prevent high-impedance connections, only gold contact

plugs from Multi-Contact, Plettenberg or Schnepp are
permitted.

 Assembly and/or dismantling only when de-energised.

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Injuries due to crushing, being caught up

Malfunction due to electromagnetic interference.

 The control and phase cables must not be extended. The

product must be inspected and the fastening must be
controlled again before commissioning.

 Modifications to the product are not permitted.

 The supply and return cables must be laid together.

 Cables must be shielded.

Danger from magnetic radiation

Malfunction / destruction of magnetically sensitive parts.

 The motor must never come into contact with magnetically

sensitive parts such as pacemakers or data carriers. The
strong magnets can lead to damage and/or malfunction or
extinction of these.

Crushing, pulling in / being caught up

Caused by careless touching and too small a distance from
rotating parts.

 There must be sufficient distance retained to the motor so that

no people or objects can be caught up or drawn in.

Burns

Caused by carelessly touching hot surfaces.

 After operation of the product, the surfaces may still be hot.

Always allow the product to cool down.

Thermal overload / destruction

 Always ensure sufficient cooling for the motor (air or water

cooling).

 A high load on the motor is only permissible in short

operation. Under no circumstances may the motor exceed
the temperature of 100°C.

 After each use, the motor must cool down again to ambient

temperature.

 Only control systems and regulators approved by us may be

used. You will find an overview on our homepage.

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3. Product overview

type

weight

:

[kg]

voltage: [V]

max.RPM:

[1/min]

Ø

shaft

:

[mm]

Nova 15 (HV)

2,5 – 3,1 30 – 80 (120) 5000 18

Nova 15 „S“ (HV)

2,5 – 3,1 30 – 80 (120) 11000 18

Nova 30

5 – 6,5 30 - 140 5000 30 C=1:10

Nova 30 „S“

5 - 6,5 30 - 140 7000 30 C=1:10

Nova 30 WK

5 – 6,5 30 - 140 5000 32

Nova 30 „S“ WK

5 - 6,5 30 - 140 7000 32

HP 370

0,57 – 0,95 10-60 10000 5 oder 12

HP 370 „S“

0,57 – 0,95 10-60 20000 5 oder 12

HP 505

1,4 – 1,5 10-60 10000 12

HP 600 „S“

1,7 – 2,7 10-80 20000 15

HP 620

1,7 – 2,5 10-80 7000 15

HP 620 „S“

1,7 – 2,5 10-80 12000 15

Ambient temperature: -20°C up to +40°C
Permissible humidity: Non-condensing
Protection class depending on type IP 21 / IP53

Type

designation

Technical data

Environmental and

climatic conditions