Playworld Systems XX3170, XX3170S, XX0365S, XX0365 Installation Instructions Manual

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 1 of 14

Installation Instructions

Playworld Systems®

Models XX3170 and XX3170S

Dining Car

In-Ground and Surface Mount

Installation Preparation

Recommended Crew: ...........................Two (2) adults

Installation Time: ...................................5 man-hours (in-ground)

Installation Time: ...................................3 man-hours (surface mount)

Concrete Required: ...............................0.12 cubic yard (0,09 cubic meters)

Use Zone: ..............................................Refer to the information below

User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14

Assembly View (representative model)

ICON KEY

Fully Tighten

Hardware

Add 1 Drop of

Thread Locking Adhesive

Do Not Fully Tighten

Hardware

Pour Concrete

Drill Dig Footing Holes

Hammer Critical Fall Height

A

A

A

A

Equipment Use Zone

A - (ASTM) 72 in. (1830 mm)
(CSA) 1800 mm
(EN) 1500 mm

Refer to the Elevation View for the specifi c Critical Fall Height for the component.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 2 of 14

Top View

Elevation Views

XX3170

Footing Diagram

12.6" (320 mm)

KEY

Position

Unit of Measurement

Top #

Inches

Bottom #

[Millimeters]

Apply Surfacing Warning Labels Here
and on Opposite Side
(see Arrows)

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 3 of 14

Top View

Elevation Views

XX3170S

Footing Diagram

KEY

Position

Unit of Measurement

Top #

Inches

Bottom #

[Millimeters]

12.6" (320 mm)

Apply Surfacing Warning Labels Here
and on Opposite Side
(see Arrows)

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 4 of 14

Follow the details in alphabetical order. For clarifi cation, each detail references the
step description. The step descriptions start on page 9.

Door Panel

BFC0293

(1 T otal)

3/8" x 1-1/2"

Button Head Bolt

BAE06645

(8 T otal)

Wheel Cover

BFC0307

(4 T otal)

12" Dia. Wheel
BFC0303
(4 T otal)

3/8" Button Head Nut
BAE0663
(8 T otal)

Window Panel
BFC0294
(1 T otal)

Important Note: Place the wheels on the opposite
side of the window panel that has three larger counter
bored holes in the center.

Detail A

Step 4

Attach the wheels to the door and window panels.

End Cap

AAU0198

(4 T otal)

Support Post
AFM0503 (in-Ground)
AFM0501 (Surface Mount)
(4 T otal)

Detail B

Step 5

Insert the end caps into the support posts.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 5 of 14

3/8" x 1-1/4"

Button Head Bolt

BAE0666
(16 T otal)

Detail C

Step 6

Attach the panel assemblies to the support posts.

Note: The side of the panels with the
wheels must be facing out.

Detail D

Step 7

Attach the backrests to the support posts.

Backrest
BFC0292
(2 T otal)

3/8" x 3/4"

Button Head Bolt

BAE0659

(8 T otal)

1" O.D. Flat Washer

BAE0600

(8 T otal)

3/8" Button Head Nut
BAE0663
(8 T otal)

Note: Leave the top holes on the panels
open for attachment of the roof.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 6 of 14

Window Panel

Panel is shown
transparent for
ease of viewing
the connections.

Detail E

Step 8

Attach the seat planks to the panels.

Seat Plank

BPM0258

(2 T otal)

3/8" x 1-1/2"
Button Head Bolt
BAE06645
(8 T otal)

1" O.D. Flat Washer
BAE0600
(8 T otal)

3/8" Lock Nut

BAE0620

(8 T otal)

Detail F

Step 9

Attach the logo plate to the window panel.

Logo Plate

BFC0299

(1 T otal)

1/4" x 1"

Button Head Bolt

BAE01522

(6 T otal)

1/4" Button Head Nut

BAE0161

(6 T otal)

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 7 of 14

Detail G

Step 10

Attach the roof to the panels.

Roof
AFM0507
(1 T otal)

1/4" x 3/4"
Button Head Bolt
BAE01524
(8 T otal)

1/4" Button Head Nut

BAE0161

(8 T otal)

1/4" Flat Washer
BAE0158
(8 T otal)

Detail H

Step 11

Attach the table support to the table.

3/8" x 2-1/2"

Button Head Bolt

BAE0668

(1 T otal)

1" O.D. Flat Washer

BAE0600

(1 T otal)

Table

BPM0259

(1 T otal)

Table Support

AFM0506

(1 T otal)

Detail I

Step 12

Attach the table to the window panel.

3/8" x 1-1/2"
Button Head Bolt
BAE06645
(2 T otal)

1" O.D. Flat Washer

BAE0600

(2 T otal)

3/8" Lock Nut

BAE0620

(2 T otal)

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 8 of 14

Detail J

Step 13

Attach the table support to the roof.

3/8" x 3/4"
Button Head Bolt
BAE0659
(1 T otal)

1" O.D. Flat Washer
BAE0600
(2 T otal)

3/8" Lock Nut

BAE0620

(1 T otal)

Detail K

Step 14

Attach the roof trim to the roof.

Roof Trim

BFC0295

(2 T otal)

1/4" x 1/2"
Button Head Bolt
BAE01521
(8 T otal)

1/4" Button Head Nut

BAE0161

(8 T otal)

1/4" Flat Washer
BAE0158
(8 T otal)

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 9 of 14

Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete.

Carefully read and understand these installation instructions before you
begin.
Step 1: Before attempting to assemble your equipment, please review all

installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.

Step 2: Separate and identify all components and hardware.
Step 3: Excavate, or prepare, the footings as shown in the annex at the end of

this document. Use the Component Footing Details for the in-ground model.
For ease of installation, assemble the component near it's footing.

Step 4: Attach the wheels to the door and window panels. See Detail A. Position
the wheels and wheel covers against the lower sections of the panels and attach
as shown.
Important Note: Place the wheels on the opposite side of the window panel that
has three larger counter bored holes in the center.

Step 5: Insert the end caps into the support posts. See Detail B. Insert the caps
into the open end of the posts and pound in place using a rubber mallet. If a
rubber mallet isn't available, cover the end cap with a piece of wood to protect
the fi nish.

Step 6: Attach the panel assemblies to the support posts. See Detail C. Place
the support post against each end of both panel assemblies on the opposite side
from the wheels, apply a drop of thread locking adhesive to the bolt threads, and
attach as shown.

Note: Leave the top holes in the panels open for attachment of the roof.
Step 7: Attach the backrests to the support posts. See Detail D. Position each

backrest against the mounting brackets on the support posts and attach as
shown.

Step 8: Attach the seat planks to the panels. See Detail E. Position the seat
planks between the panels and align with the holes over the wheels, and attach
as shown.

Step 9: Attach the logo plate to the window panel. See Detail F. Position the logo
plate over the center of the window panel, align the holes, and attach as shown.
Fully tighten the connections according to tightening torque specifi cations (See

Final Details).
Step 10: Attach the roof to the panels. See Detail G. Place the roof on top of the

panels and attach as shown.
Step 11: Attach the table support to the table. See Detail H. Position the support

in the hole on top of the table and attach as shown through the bottom of the
table.

Step 12: Attach the table to the window table. See Detail I. Position the table
against the inside middle of the window panel with the table support over the roof
strut and attach as shown.

Step 13: Attach the table support to the roof. See Detail J. Attach as shown.
Step 14: Attach the roof trim to the roof. See Detail K. Position the roof trim over

the top edge of the roof with the rounded sides facing out and attach as shown.

Final Details.
Step 15: With adequate manpower place the assemble component in, or on, it's

footing. Plumb and level the component. Tighten all fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.

Torque Specifi cations:

Bolts and nuts - Snug tighten and then tighten an additional one half turn.
In-Ground: Block and brace for concrete. Pour concrete after all equipment has
been assembled. Allow 72 hours for concrete to completely cure.
Surface Mount: Bolt down all surface mount supports in accordance with
speci

fi cations provided by your registered structural engineer.
Important Note: Surface mount hardware is not supplied. Customer is responsible
for concrete base and for providing surface mount hardware as specifi ed by a
registered structural engineer for each specifi c project application.

Step 16: Apply the Surfacing Warning label to the outside of the Dining Car at
the places designated on Elevation View. Surface must be clean and dry before
applying the label.

Step 17: For areas complying with ASTM standard F1487 or the CSA Z-614,
apply the age appropriate label to the component at eye level.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 10 of 14

Bill of Materials

XX3170 - DINING CAR

PART NO. DESCRIPTION QTY.

AAU0198 CAP - 2-3/8" O.D. x 10 GA. END 4
AFM0503 FAB METAL - 2-3/8" O.D. x 64" 4
AFM0506 FAB METAL - 1.029" O.D. x 31-1/16" WITH INSERT 1
AFM0507 FAB METAL - ROOF ASSEMBLY - DINING CAR 1
BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING 2
BAD0085 THREAD LOCKING ADHESIVE 1
BAE0158 WASHER - 1/4" S.A.E. FLAT 16
BAE0161 NUT - 1/4"-20 x 7/16" BUTTON NUT 22
BAE0600 WASHER - 1" O.D. FLAT 21
BAE0620 NUT - 3/8"-16 LOCK w/ NYLON CAP 11
BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 9
BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD - SS 16
BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 16
BAE0668 BOLT - 3/8"-16 x 2-1/2" BUTTON HEAD - SS 1
BAE0900 WRENCH - 5/32" SHORT HEX KEY 1
BAE0902 TOOL - 7/32" SHORT HEX KEY WRENCH 1
BAE0922 TOOL - TT 45 L WRENCH 2
BAE01521 BOLT - 1/4"-20 x 1/2" BUTTON HEAD - SS 8
BAE01522 BOLT - 1/4"-20 x 1" BUTTON HEAD - SS 6
BAE01524 BOLT - 1/4"-20 x 3/4" BUTTON HEAD - SS 8
BAE06645 BOLT - 3/8"-16 x 1-1/2" BUTTON HEAD - SS 18
BFC0292 SHEET - BACKREST 2
BFC0293 SHEET - DOOR PANEL 1
BFC0294 SHEET - WINDOW PANEL 1
BFC0295 SHEET - DINING CAR ROOF TRIM 2
BFC0299 SHEET - PLAYEXPRESS LOGO 1
BFC0303 SHEET - 12" DIAMETER WHEEL 4
BFC0307 SHEET - 12" x 5" WHEEL COVER 4
BPM0258 PLANK - 8.00" x 32.76" 2
BPM0259 TABLE - 23.38" x 23.09" x 1.58" 1
ALB0025 LABEL - AGE APPROPRIATE SHEET 1

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 11 of 14

Bill of Materials

1000 Buffalo Road • Lewisburg, PA 17837

www.playworldsystems.com

For Customer Service, Call

800-233-8404 or

570-522-9800

OUTSIDE U.S.

XX3170S - DINING CAR SURFACE MOUNT

PART NO. DESCRIPTION QTY.

AAU0198 CAP - 2-3/8" O.D. x 10 GA. END 4
AFM0501 FAB METAL - 2 3/8" O.D. x 42-3/16" 4
AFM0506 FAB METAL - 1.029" O.D. x 31-1/16" WITH INSERT 1
AFM0507 FAB METAL - ROOF ASSEMBLY - DINING CAR 1
BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING 2
BAD0085 THREAD LOCKING ADHESIVE 1
BAE0158 WASHER - 1/4" SAE FLAT 16
BAE0161 NUT - 1/4"-20 x 7/16" BUTTON NUT 22
BAE0600 WASHER - 1" O.D. FLAT 21
BAE0620 NUT - 3/8-16 LOCK w/ NYLON CAP 11
BAE0659 BOLT - 3/8"-16 x 3/4" BUTTON HEAD - SS 9
BAE0663 NUT - 3/8"-16 x 7/16" BUTTON HEAD - SS 16
BAE0666 BOLT - 3/8"-16 x 1-1/4" BUTTON HEAD - SS 16
BAE0668 BOLT - 3/8"-16 x 2-1/2" BUTTON HEAD - SS 1
BAE0900 WRENCH - 5/32" SHORT HEX KEY 1
BAE0902 TOOL - 7/32" SHORT HEX KEY WRENCH 1
BAE0922 TOOL - TT 45 L WRENCH 2
BAE01521 BOLT - 1/4"-20 x 1/2" BUTTON HEAD - SS 8
BAE01522 BOLT - 1/4"-20 x 1" BUTTON HEAD - SS 6
BAE01524 BOLT - 1/4"-20 x 3/4" BUTTON HEAD - SS 8
BAE06645 BOLT - 3/8"-16 x 1-1/2" BUTTON HEAD - SS 18
BFC0292 SHEET - BACKREST 2
BFC0293 SHEET - DOOR PANEL 1
BFC0294 SHEET - WINDOW PANEL 1
BFC0295 SHEET - DINING CAR ROOF TRIM 2
BFC0299 SHEET - PLAYEXPRESS LOGO 1
BFC0303 SHEET - 12" DIA WHEEL 4
BFC0307 SHEET - 12" x 5" WHEEL COVER 4
BPM0258 PLANK - 8" x 32-19/32" 2
BPM0259 TABLE - 23-13/32" x 23-3/8" 1
ALB0025 LABEL - AGE APPROPRIATE SHEET 1

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 12 of 14

This page is

intentionally left blank.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 13 of 14

Fasteners

• Inspect for loose fasteners.
Tightening torque specifi cations are:

Bolts and Nuts: Snug tighten and tighten an additional
one-half turn.

• If during the maintenance process a bolt needs to be
removed from a part or parts, it will be necessary to apply
a drop of liquid thread lock / loctite to the bolt before
reinstallation.

• Inspect for missing, worn or broken fasteners. If any
missing, worn or broken fasteners are found, refer to the
installation instructions for proper replacement fastener.
If any damage is detected, barricade equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.

Plastic Parts

• Inspect all plastic surfaces for sharp points, cracks
or jagged edges. If any damage is detected and is
determined to be unsafe, barricade equipment to prevent
use until repair is completed. Minor burrs or sharp edges
may be removed by using a sharp utility knife or block
plane to remove sharp burr.

Welds

• Inspect all welded joints. If any broken welds are detected,
barricade equipment to prevent use until repair is
completed. Contact your sales representative immediately
for a replacement part.

Finish

• Inspect metal parts for fi nish damage.

To repair painted surfaces, sand damaged area with

sandpaper and wipe clean. Mask area and paint with
primer and allow to dry. Paint primed area with color­matching paint and allow to dry. Recoat area with color­matching paint if required. Drying time is approximately
8 hours between coats.

T o repair the deck/stair/ladder/step-up bracket coating,

contact the Playworld Systems’ Customer Service
Department for a coating repair touch-up kit.

Equipment Maintenance

Playworld Systems

®

Models XX3170 and XX3170S

Dining Car

In-Ground and Surface Mount

Footings

• Inspect component to be solid in footing and secure. If
any damage is detected, barricade equipment to prevent
use until repair is completed.

Surfacing

• Refer to the specifi c surfacing maintenance detail sheet
for additional information.

Replacement Parts

• Refer to your installation instructions to obtain replacement
part number.

• Contact your sales representative or call Playworld
Systems’ Customer Service for a replacement part.

1000 Buffalo Road • Lewisburg, PA 17837

www.playworldsystems.com

For Customer Service, Call

800-233-8404 or

570-522-9800

OUTSIDE U.S.

Installation Instructions

Models XX3170 and XX3170S

ECN2382

Page 14 of 14

Inspection Form

• Be sure that you are using a copy of this Inspection Form and not your original.

• Use the Inspection Codes listed below and record condition of equipment at time of
examination on the Inspection Checklist.

• Document any item from the Inspection Checklist that will require maintenance along with
any corrective action on the Maintenance Schedule.

• Be sure to include appropriate dates and signatures on each section to properly document
maintenance procedure.

Preventive Maintenance
. . . for Safety's Sake!

Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___

MAINTENANCE SCHEDULE

Item in Question Description of Problem Corrective Action Date

Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___

Inspection Codes

P = Pass F = Fail

NA = Not Applicable

INSPECTION CHECKLIST Frequency

Inspection

Code Date

Date Repairs

Completed

Inspect plastic parts for damage. Medium
Inspect surfacing to insure proper depth and distribution. High
Inspect metal parts for structural and fi nish damage. Medium
Inspect for loose, missing, worn, or broken fasteners. High
Inspect footing to insure support is secure and footing is not damaged. Low

Guidelines & Information (fs SPE_noslide) Annex Page 1 of 7

Guidelines

Important ! Please Read Completely Before Beginning Installation. According
to a report published by the U. S. Consumer Product Safety Commission (C.P .S.C.)
72% of all playground injuries result from accidental falls. With this in mind, this
equipment is designed to fi ll the need for safe yet challenging play. In conjunction
with design efforts to reduce the possibilities of injuries, this equipment must
be installed "Step by Step" per our installation instructions. As a new owner you
are responsible for the correct installation, safe use, and maintenance of your
equipment.

Installation Guidelines

• Identify all parts and thoroughly read the assembly instructions before

beginning construction.

• Refer to your playground equipment plan and footing diagram to assure

the equipment purchased will fi t into your selected site area. The use and no-
encroachment zones around the play equipment shall be obstacle-free areas
designated for unrestricted circulation.

• ASTM compliance: The overall use zone measurements for stationary play

equipment should extend a minimum of 72 inches (1829 mm) from its perimeter;
dimensions and confi guration of the use zone are dependent upon the types of
included play equipment. The use zone of stationary play equipment may be
overlapped by the use zone of adjacent stationary play equipment if the adjacent
designated play surfaces are no greater than 30 inches (762 mm) above the
protective surfacing level. They should be a minimum of 72 inches (1829 mm)
apart. If the adjacent designated play surfaces are greater than 30 inches (762
mm) above the protective surfacing level, the pieces of equipment should be a
minimum of 108 inches (2743 mm) apart.

• CSA compliance: The overall use zone measurements for stationary play

equipment should extend a minimum of 1800 mm from its perimeter; dimensions
and confi guration of the use zone are dependent upon the types of included play
equipment. The use zone of stationary play equipment may be overlapped by the
use zone of adjacent stationary play equipment if the adjacent designated play
surfaces are no greater than 700 mm above the protective surfacing level. They
should be a minimum of 1800 mm apart.

• EN compliance: The overall use zone measurements for stationary play
equipment are dependent upon the fall height of the equipment. For a fall height
exceeding 1500 mm a formula is applied to determine the use zone (impact zone)
of the equipment. There is a minimum of 1500 mm from its perimeter; dimensions
and confi guration of the use zone are dependent upon the types of included play
equipment. Refer to the Use Zone diagram or master structure drawing.

• Site layout is a critical part of the overall installation. Footings must be
measured and marked accurately according to the footing diagram. A level and
clear installation site is ideal.

• Good drainage around the structure and its supports is important. Inquire with
local contractors for appropriate recommendations.

• After laying out all footings and before digging holes, be sure to inquire about
underground utilities that may exist.

• Do not leave the job site unattended without making sure that all fastening
hardware on all components are tightened according to tightening torque
specifi cations listed on every installation guide. We also recommend roping off
construction area and covering all holes that do not contain a piece of equipment
with plywood or other suitable material.

• Excavate holes as shown in the footing detail. If a level and clear site cannot
be obtained, adjust the depth of footing to maintain a level footing base. If soil
conditions are loose or unstable, a larger diameter footing may be required. Inquire
with local contractors for appropriate recommendations. Be sure concrete that
might have splashed onto the unit is washed off before it dries. Allow concrete to
harden 72 hours before allowing your structure to be used. Assemble the entire

structure before pouring concrete unless specifi cally instructed to do so in
the installation instructions.

• Insure that Age Appropriate and Hard Surface Warning/Playworld Systems

identifi cation labels are properly affi xed to the play equipment. Labels are to be
plainly visible according to current playground equipment guidelines.

Guidelines & Information (fs SPE_noslide) Annex Page 2 of 7

• IMPORTANT! Because accidental falls around your playground equipment

can occur, Playworld Systems recommends that the area under and around the
structure be covered with a resilient material such as sand, bark mulch, or wood
chips. If loose fi ll surfacing materials are used, Playworld Systems recommends
a depth of 12 in. (305 mm). An approved rubber safety matting can also be used.

Many protective surfacing materials can become compacted due to weather
and use, which reduces their shock absorbency. It is strongly recommended
that the surfacing be checked weekly and material added or replaced as
necessary. Hard surfaces, such as asphalt, concrete and packed earth are
not acceptable for use under playground equipment.

• The entire area, under and around the playground equipment, must be

covered with protective surfacing material. The impact attenuation of the
protective surfacing under and around playground equipment should be rated to
have a critical height value of at least the height of the highest accessible part
of the equipment. The critical height for surfacing is to be rated in accordance
with A.S.T.M. standard, designated F1292, A Standard Specifi cation for Impact
Attenuation of Surface Systems Under and Around Playground Equipment. Critical
fall heights for Europe and Canadian compliance shall be listed on the elevation
page or master structure drawing if they differ from the ASTM standard. Contact
the manufacturer of unitary surfacing materials (rubber matting) for the critical
height rating for their products.

Tools Required: Playworld Systems supplies a service kit that contains commonly
used hex key wrenches required to assemble your equipment. You may also
need: shovel, digging iron, post hole digger, steel rake, wheelbarrow , garden hoe,
water hose, tape measure, level, alignment tool, 3/8" ratchet with 9/16" socket,
and 9/16" combination wrench.

Maintenance

• Inadequate maintenance of equipment has resulted in injuries on the

playground. Because the safety of playground equipment and its stability depends
on good inspection and maintenance, a comprehensive maintenance program
must be developed for each playground and strictly followed. All equipment
must be inspected frequently for any potential hazards. Special attention must to
be given to moving parts and other components that can be expected to wear.
Inspections must to be carried out in a systematic manner by trained personnel.
Any damaged or worn parts, or any other hazards identifi ed during inspections
must be repaired or replaced immediately. Complete documentation of all
maintenance inspections and repairs must be retained.

Supervision Guidelines

• Playworld Systems strongly recommends close supervision of the children as

they play as well as intensive classroom and home instruction about safe behavior
on playground equipment.

• Playground supervisors should be aware that not all playground equipment is
appropriate for all children who may use the playground. Signs should be posted
near the equipment indicating the recommended age of the users. Supervisors
should direct children to equipment appropriate for their age.

• It is important that playground supervisors recognize that preschool-age
children require more attentive supervision on playgrounds than older children.

• Do not permit the use of wet playground equipment. W et equipment will inhibit
necessary traction and gripping capabilities. Slips or falls could occur.

• Do not permit too many children on the same piece of equipment at the same
time. It is suggested that children take turns.

• Constantly observe play patterns to discover possible hazardous play and
suggest changes in equipment use or play patterns.

Guidelines

Guidelines & Information (fs SPE_noslide) Annex Page 3 of 7

Footing Details (in ground)

500 mm

400 mm

>200 mm

610 mm

760 mm

Ground Level

Concrete

Protective Surfacing

Component

2b Stone

Factory Applied Surfacing Label

Soil

300 mm

Diameter

Footing Detail - Component Post (EN)

500 mm

400 mm

915 mm

1065 mm

Ground Level

Concrete

Protective Surfacing

Support Post

2b Stone

Factory Applied Surfacing Label

Soil

460 mm

Diameter

>200 mm

Footing Detail - Support Post (EN)

2" (51 mm)

18"

(457 mm)

Diameter

Varies

42"

(1067 mm)

Varies

36"

(914 mm)

Support Post Footing Detail (ASTM/CSA)

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

Support Post

2b Stone

End Cap from
Post Shipping Tube

(Drill holes in cap to allow
for water drainage)

2" (51 mm)

12"

(305 mm)

Diameter

Varies

30"

(762 mm)

Varies

24"

(610 mm)

Component Footing Detail (ASTM/CSA)

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

Component

2b Stone

End Cap from
Post Shipping Tube

(Drill holes in cap to allow
for water drainage)

Guidelines & Information (fs SPE_noslide) Annex Page 4 of 7

500 mm

400 mm

1220 mm

1375 mm

Footing Detail - GroundZerO® Support Post (EN)

Ground Level

Concrete

Protective Surfacing

GroundZerO® Support Post

2b Stone

Factory Applied Surfacing Label

Soil

460 mm

Diameter

>200 mm

Footing Notes (in ground)

2" (51 mm)

18"

(457 mm)

Diameter

Varies

54"

(1372 mm)

Varies

48"

(1219 mm)

GroundZerO® Support Post Footing Detail ASTM/CSA

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

End Cap from
Post Shipping Tube

(Drill holes in cap to allow
for water drainage)

Support Post

2b Stone

2" (51 mm)

12"

(305 mm)

Diameter

Varies

30"

(762 mm)

Varies

24"

(610 mm)

Component Footing Detail (ASTM/CSA)

Block Option

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

Component

Block

Porous Material

2" (51 mm)

18"

(457 mm)

Diameter

Varies

42"

(1067 mm)

Varies

36"

(914 mm)

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

Support Post

Block

Porous Material

Support Post Footing Detail (ASTM/CSA)

Block Option

IN GROUND FOOTING DIAGRAMS-BLOCK OPTION

Guidelines & Information (fs SPE_noslide) Annex Page 5 of 7

FOOTING NOTES (IN GROUND)

• Support post footing depth equals 42 in. (1067 mm) minus the depth of the
protective surfacing material. The posts are designed to have 24" (610 mm) in
concrete.

Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing

depth would be 30 in. (762 mm).

GroundZerO

®

posts are footed 12 in. (305 mm) deeper than the regular support

posts, and will be marked as such on the master footing diagram.

• Component footing depth equals 30 in. (762 mm) minus the depth of the protective
surfacing material. The posts are designed to have 12" (305 mm) in concrete.

Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing

depth would be 18 in. (457 mm).

• Most support posts and component support legs will have either a factory-applied
sticker with a line, or factory-applied mark designating the level of protective
surfacing on a clear and level installation site. The footing depth measurements
are based on this line/mark.

• If the play equipment is installed on uneven terrain, maintain support post mark
for the protective surfacing level at the lowest grade. Adjust other footings
accordingly. Support posts and all attaching decks and play components must
be plumb and level.

• Do not encase the bottom of the support post in concrete. Place the post directly
on packed stone or other porous material.

• The footings shown on Playworld Systems’ documentation are recommendations
based on historical performance in average soil conditions. Footing dimensions
may be modifi ed by the owner based on actual soil conditions.

For example:

- If local soil is loose or unstable, a larger footing may be required.

- If local soil is considered stable, such as bedrock, clay or hard packed earth, a
smaller footing may be used. Before changing footing dimensions, we strongly
recommend that the footings be reviewed and approved by a registered
engineer.

• The base of the footing must be below the frost line.

• Assemble the entire structure before pouring concrete unless specifi cally
instructed to do so in the installation instructions.

2" (51 mm)

18"
(457 mm)
Diameter

Varies

54"

(1372 mm)

Varies

48"

(1219 mm)

GroundZerO® Support Post Footing Detail ASTM/CSA

Block Option

Ground Level

Concrete

Protective Surfacing Level

Factory-Applied Protective
Surfacing Level Sticker

Support Post

Block

Porous Material

IN GROUND FOOTING DIAGRAMS-BLOCK OPTION

Footing Notes & Details (in ground)

Guidelines & Information (fs SPE_noslide) Annex Page 6 of 7

Footing Notes & Details (surface mount)

FOOTING NOTES (SURFACE MOUNT)

• Most support posts and component support legs will have either a factory-applied
sticker with line, or factory-applied mark designating protective surfacing level
on a clear and level installation site.

• If the play equipment is installed on uneven terrain, maintain support post mark
for the protective surfacing level at the lowest grade. Adjust other footings
accordingly. Support posts and all attaching decks and play components must
be plumb and level.

• The footing size may vary due to local soil and weather conditions.

• Base of footing must be below frost line.

Surface mount hardware is not supplied. Customer is responsible for
concrete base and providing surface mount hardware as specifi ed by a
registered structural engineer for each specifi c project application.

Surface Mount Footing Detail

Concrete Base

Anchor Bolts
Supplied By
Customer

Protective
Surfacing Level

Surface Mount Post

Guidelines & Information (fs SPE_noslide) Annex Page 7 of 7

FINAL INSPECTION

• Playworld Systems® insists on the installation of protective surfacing within the
use zone of each play structure in accordance with the applicable standard or
specifi cations appropriate for the fall height of each structure.

• Playworld Systems

®

strongly recommends close supervision of children as
they play. The owners of playground equipment and the parents or guardians
of children are responsible for this proper supervision.

• As the owner of playground equipment, you are responsible for the maintenance
of the equipment and surrounding play area. A comprehensive maintenance and
inspection schedule must be developed and all equipment inspected frequently.
Refer to the inspection and maintenance schedule in the back of this booklet.

• Perform a thorough final check on the installed equipment to insure all
equipment is installed as specifi ed by manufacturer’s installation instructions.

• Review all Installation Instructions for specifi ed dimensions. Make sure
dimensions called for in instructions agree with actual installation.

• Double check height dimensions. Height measurements are taken from the
top of the protective surfacing material.

• Insure all fasteners are tightened according to tightening torque specifi cations
listed on your installation instructions.

• Insure all exposed pipe ends have properly installed end caps. Insure that
drive rivets are secure.

• Clean dried concrete off of components and any other affected surface.

• T ouch-up any scratches or installation damage to powder coated fi nish with
color-matched spray paint.

• Allow adequate time for proper curing, both for concrete and urethane
cement if rubber safety surfacing tiles have been installed.

• Insure that protective surfacing is properly installed according to C.P .S.C. (or
other appropriate body) recommendations. Footings must not be exposed.

• Insure that hard surface warning/Playworld Systems

®

identifi cation labels are
properly affi xed to the play equipment. Labels are to be plainly visible according
to current playground equipment guidelines. For locations complying with ASTM
F1487 or CSA Z-614, Age Appropriate labels must also be applied in a visible
location.

• Dispose of all packaging material properly. These materials which include
large plastic bags and sheets can be a suffocation hazard. Dispose of these
materials out of reach or contact of small children.

Surfacing Warning Label