Playworld Systems XX0598 Installation Manual

Model XX0598
ECN2218
Page 1 of 14
Installation Instructions
Installation Instructions
Playworld Systems® Model XX0598
(w/ Seat Backs)
Installation Preparation
Recommended Crew: ...........................Two (2) adults
Installation Time: ...................................5 man-hours
Weight: ..................................................*342.2 lbs. (155.5 Kilos)
Concrete Required: ...............................0.24 cubic yard (0,18 cubic meter)
Use Zone: ..............................................Refer to Use Zone information
User Group (ages): ...............................ASTM/CSA: 2-12 yrs, EN: 2-14 yrs
Assembly View
A
Use Zones: Quattro See-Saw
A = ASTM: 84 in. (2134 mm) CSA: 2100 mm EN: 1500 mm
*Weights are approximate for determining manpower.
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware
Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Model XX0598
ECN2218
Page 2 of 14
Installation Instructions
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2"
(51 mm)
12"
(305 mm)
Diameter
See-Saw Support Post Footing Detail (CSA)
Ground Level
Concrete
Protective Surfacing Level
Support Post
2b Stone
6"
(152 mm)
30"
(914 mm)
36"
(1067 mm)
30"
(914 mm)
FOOTING NOTES
• Support post footing depth equals 36 in. (914 mm) less the depth of the protective surfacing material. The post is designed to have 24" (610 mm) in concrete.
Example: If 6 in. (152 mm) of wood mulch is used for surfacing, the footing
depth would be 30 in. (762 mm).
• Component footing depth equals 30 in. (762 mm) less the depth of the protective surfacing material. The post is designed to have 12" (305 mm) in concrete.
Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing
depth would be 18 in. (457 mm).
• All support posts and component support legs shall have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
• If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level.
• Do not encase bottom of support post in concrete. Place post directly on packed stone.
• The footings shown on Playworld Systems’ documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modifi ed by the owner based on actual soil conditions.
For example:
- If local soil is loose or unstable, a larger footing may be required.
- If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer.
• Base of footing must be below frost line.
• Assemble the entire structure before pouring concrete unless specifi cally instructed to do so in the individual component installation instructions.
Model XX0598
ECN2218
Page 3 of 14
Installation Instructions
Footing Diagram
Elevation View
Top View
Surfacing Warning Label
Apply The Surface Warning Labels Here
17.8" (452 mm)
KEY
Position
Unit of Measurement
Top #
Inches
Bottom #
[Millimeters]
Model XX0598
ECN2218
Page 4 of 14
Installation Instructions
Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 10.
Detail A
Step 4
Spring Wedge Casting AAU0062
Spring
ATM0014
Base Plate
BFC1026
3/8" Flat Washer
BAE0595
3/8" Lock Nut
BAE0620
3/8" x 2" Button Head Bolt BAE06673
Detail B
Step 4
(both springs must be mounted the same way)
Detail C
Step 5
Base Frame
AFR1087
3/8" Hex Nut
w/ Locking Ring
BAE0621
3/8" Flat Washer
BAE0595
1.25" O.D. Flat Washer BAE0690
1/2" Hex Lock Nut BAE0720
Spring Wedge AAU0062
Spring ATM0014
3/8" x 2" U-bolt
BAE0028
1/2" x 2.94" U Bolt BAE1574
Base Frame AFR1087
3/8" Hex Nut w/ Locking Ring BAE0621
3/8" Flat Washer
BAE0595
Note: Arrange spring as shown in Detail A-2. Ensure that the 1-1/2" U-bolt is lined up with the outer two holes on the side of the mounting plate.
Bottom View of the frame.
3/8" x 1-1/2" U-bolt
BAE0027
(See Notes above right
and to the right)
Important Note: The 2.94" U-bolt
attaches through the spring wedge,
then the 2" U-bolt over the second
and bottom coil, and the 1-1/2" U-bolt
over the bottom coil.
Model XX0598
ECN2218
Page 5 of 14
Installation Instructions
Detail D
Step 7
Pivot Assembly ASY0256
3/8" x 3/4"
Button Head Bolt
BAE0659
3/8" Flat Washer BAE0595
Base Frame AFR1087
Model XX0598
ECN2218
Page 6 of 14
Installation Instructions
3/8" Hex Nut
w/ Locking Ring
BAE0621
3/8" Hex Nut w/ Locking Ring BAE0621
1/2" Hex Lock Nut BAE0720
3/8" Flat Washer
BAE0595
1.25" O.D. Flat Washer BAE0690
3/8" Flat Washer BAE0595
Spring Wedge AAU0062
Spring ATM0014
3/8" x 1-1/2" U-bolt BAE0027
3/8" x 2" U-bolt
BAE0028
Detail F
Step 9
Detail E-1
Step 8
Spring Wedge Casting
AAU0062
Spring
ATM0014
Detail E-2
Step 8
See-Saw Frame AFR1438
Detail E-3
Step 8
1/2" x 2.94" U Bolt
BAE1574
(See Notes over at
the right)
Note: Arrange spring as shown in Detail D-3. Ensure that the 2.94" U-bolt is lined
up with the outer two holes on the side of the mounting plate.
Bottom View of the frame.
Important Note: The 2.94" U-bolt
attaches through the spring wedge,
then the 2" U-bolt over the second
and bottom coil, and the 1-1/2" U-bolt
over the bottom coil.
3/8" Flat Washer
BAE0595
See-Saw Frame
AFR1438
Pivot Assembly
ASY0256
3/8" x 3"
Button Head Bolt
BAE06681
3/8" Lock Nut BAE0620
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