Playworld Systems Unity XX0193, Unity XX0139S Installation Instructions Manual

Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 1 of 14
Installation Instructions
Playworld Systems® Models XX0193 and XX0193S
Installation Preparation
Recommended Crew: ...........................Two (2) adults
Installation Time (In-Ground): ................4 man-hours
Installation Time (Surface Mount): ........2.5 man-hours
Concrete Required: ............................... 0.39 cubic yard (0,30 cubic meters)
Use Zone: .............................................. Refer to the information below
User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14
Assembly View (representative structure)
Equipment Use Zone
A - (ASTM) 72 in. (1830 mm) (CSA) 1800 mm (EN) 1000 mm
A
A
Refer to the Elevation View for the specifi c Critical Fall Height for the component.
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware
Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 2 of 14
Top View
Elevation Views
XX0193 In-Ground
Footing Diagram
19.3"
(491 mm)
KEY
Position
Unit of Measurement
Top #
Inches
Bottom #
[Millimeters]
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Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 3 of 14
Elevation Views
XX0193S Surface Mount
Top View
KEY
Position
Unit of Measurement
Top #
Inches
Bottom #
[Millimeters]
Footing Diagram
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Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 4 of 14
Coil Spring Footing Detail
2" (51 mm)
Protective Surfacing Level
Spring Rider
Spring
Bevel Edge of Concrete
2" (51 mm)
18"
(457 mm)
Diameter
36"
(914 mm)
42"
(1067 mm)
Varies
Varies
FOOTING NOTES
• Coil Spring Footing post footing depth equals 42 in. (1067 mm) less the depth of the protective surfacing material. The post is designed to have 24" (610 mm) in concrete.
Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would
be 30 in. (762 mm).
• Some support posts and component support legs may have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
• If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level.
• Do not encase bottom of support post in concrete. Place post directly on packed stone or porous block.
• The footings shown on Playworld Systems’ documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modifi ed by the owner based on actual soil conditions.
For example:
- If local soil is loose or unstable, a larger footing may be required.
- If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer.
• Base of footing must be below frost line.
• Assemble the entire structure before pouring concrete unless specifi cally instructed to do so in the individual component installation instructions.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 5 of 14
Concrete Base
Anchor Bolts Supplied By Customer
Protective
Surfacing Level
Coil Spring
2" in. (51 mm)
Coil Spring Surface Mount Footing Detail
FOOTING NOTES
• All support posts and component support legs may have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
• If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level.
• Footing size may vary due to local soil and weather conditions.
• Base of footing must be below frost line.
• Comparison of protective surfacing materials is available in Handbook for Public Playground Safety published by U. S. Consumer Product Safety Commission.
Surface mount hardware is not supplied. Customer is responsible for concrete base and providing surface mount hardware as specifi ed by a registered structural engineer for each specifi c project application.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 6 of 14
Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 10.
Detail A-1
Step 4
Insert the spring wedge into the
bottom of the spring until secure
Detail A-2
Step 4
(In-Ground Model Only)
Attach the springs to the anchor
frame
Spring Wedge Casting
AAU0062
(3 Total)
Spring
ATM0093
(3 Total)
3/8" Hex Nut
w/ Locking Ring
BAE0621 (18 Total)
1" O.D. Flat Washer
BAE0600 (18 Total)
Anchor Frame AFR1701 (1 Total)
3/8" x 3.25" U-Bolt BAE1798 (3 Total)
3/8" x 2.50" U-Bolt BAE0029 (3 Total)
3/8" x 1.75" U-Bolt
BAE0036
(3 Total)
1" O.D. Flat Washer
BAE0600 (18 Total)
3/8" Hex Nut
w/ Locking Ring
BAE0621
(2 Total)
3/8" x 3.25" U-Bolt
BAE1798
(3 Total)
Spring
ATM0093
(3 Total)
3/8" x 2.50" U-Bolt BAE0029 (3 Total)
3/8" x 1.75" U-Bolt BAE0036 (3 Total)
Anchor Plate APL2238 (1 Total)
Sheet Plastic
BFC3624
(1 Total)
Detail A-3
Step 4
(Surface Mount Models Only)
Attach the springs to the base plate
Note: The side of the anchor plate with "TOP" on it should be facing up.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 7 of 14
Note: The frame is shown
transparent for ease of viewing
the connection.
3/8" Lock Nut BAE0620 (6 Total)
1" O.D. Flat Washer BAE0600 (12 Total)
3/8" x 1-3/4" Button Head Bolt BAE0665 (6 Total)
Plate APL2268 (1 Total)
Sheet Plastic BFC3625 (1 Total)
3/8" Lock Nut BAE0620 (3 Total)
1" O.D. Flat Washer BAE0600 (6 Total)
Hub Casting AAU0843 (1 Total)
Detail C
Step 6
Attach the sheet plastic and plate
to the frame
Detail D
Step 7
Attach the hub casting to the
assembly
3/8" x 2-1/4"
Button Head Bolt
BAE06675
(3 Total)
Spring Wedge Casting
AAU0062
(3 Total)
Detail B-1
Step 5
Insert the spring wedge into the
top of the spring until secure
Detail B-2
Step 5
Attach the springs to the Unity
Rocker frame
3/8" Hex Nut
w/ Locking Ring
BAE0621 (18 Total)
1" O.D. Flat Washer BAE0600 (18 Total)
3/8" x 3.25" U-Bolt
BAE1798
(3 Total)
3/8" x 2.50" U-Bolt BAE0029 (3 Total)
3/8" x 1.75" U-Bolt BAE0036 (3 Total)
Unity Rocker Frame
AFR1702
(1 Total)
Note: The frame is shown
transparent for ease of viewing
the connection.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 8 of 14
3/8" x 1"
Button Head Bolt
BAE0664
(36 Total)
1" O.D. Flat Washer
BAE0600 (72 Total)
3/8" Lock Nut BAE0620 (36 Total)
Detail F
Step 9
Attach the perf sheets together
1" O.D. Flat Washer
BAE0600
(6 Total)
3/8" Lock Nut
BAE0620
(6 Total)
3/8" x 1"
Button Head Bolt
BAE0664 (12 Total)
1" O.D. Flat Washer BAE0600 (6 Total)
Right Perf Sheet
BPM0323
(6 Total)
Detail E-1
Step 8
Attach the Right Perf Sheets to
the frame on alternating tabs
Left Perf Sheet BPM0322 (6 Total)
Detail E-2
Step 8
Place the Left Perf Sheets on the
frame on alternating tabs
1" O.D. Flat
Washer
BAE0600
(6 Total)
Note: An alignment pin may be needed to line up holes before securing the planks together
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 9 of 14
3/8" x 1" Button Head Bolt BAE0664 (6 Total)
3/8" Flat Washer BAE0595 (6 Total)
Casting Cover AAU0844 (1 Total)
3/8" x 1" Button Head Bolt BAE0664 (18 Total)
1" O.D. Flat Washer
BAE0600 (18 Total)
Handhold AAU0845
(6 Total)
Detail H
Step 11
Attach the handholds
Detail G
Step 10
Attach the casting cover
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 10 of 14
Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete.
Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the installation process, please call us at the phone number shown on the last page of these instructions.
Step 2: Separate and identify all components and hardware.
Step 3: Excavate or prepare footings as shown in the Annex at the end of this document. Use the Coil Spring Footing Detail (In-Ground) on page 4.
Step 4: Attach the springs to the anchor frame. See Details A-1, A-2 and A-3.
Insert the spring wedge into the bottom of the spring and rotate until secure. See Detail A-1. Place the U-bolts over the bottom of the spring and attach to the anchor frame as shown. See Detail A-2. For Surface Mount Only: Place the anchor plate over the sheet plastic base with TOP facing up, aligning the holes, and attach as shown. See Detail A-3.
Note: The 3.25" U-Bolt attaches through the spring wedge.
Step 5: Attach the springs to the frame. See Details B-1 and B-2. Insert the
spring wedge into the top of the spring and rotate until secure. See Detail B-1. Place the U-bolts over the top of the spring and attach to the frame as shown. See Detail B-2. Note: The 3.25" U-Bolt attaches through the spring wedge.
Step 6: Attach the sheet plastic and plate to the frame. See Detail C. Place the sheet plastic on the frame fi rst, then place the plate on top, aligning the holes. Select the appropriate hardware and attach as shown, there are six connections. Fully tighten these connections as per the Torque Specifi cations, see Final Details.
Step 7: Attach the hub casting to the assembly. See Detail D. Align the holes in the casting with the holes on the assembly, and attach as shown. There are three connections.
Step 8: Attach the perf sheets to the frame. See Details E-1 and E-2. Select the six Right Perf Sheets (BPM0323), align the holes on the top and bottom of the sheet with the frame and align the right side of the sheets with the left side of the tabs on the frame. See Detail E-1. Select the appropriate hardware, and attach as shown, alternating tabs. Do not fully tighten the connection. Select the six Left Perf Sheets (BPM0322), align the holes on the top and bottom of the sheet with the frame, and place on the frame. See Detail E-2. Note: The hardware connections for the left perf pieces will be made in Steps 10 and 11.
Step 9: Attach the perf sheets together. See
Detail F. Select the appropriate
hardware, and attach as shown. Note: An alignment pin may be needed to keep the perf pieces in line with the holes to make your connections underneath.
Step 10: Attach the casting cover to the assembly. See Details G. Align the holes on the casting cover to the open holes on the perf sheets. Select six bolts and washers, apply a drop of thread locking adhesive to the bolt threads, and attach the casting as shown. Fully tighten these connections as per the Torque Specifi cations, see Final Details.
Step 11: Attach the handholds. See Detail H. Place the handholds over the three holes on the Left Perf Sheet pieces, select the appropriate hardware, apply a drop of thread locking adhesive to the bolt threads, and attach as shown.
Final Details. Step 12: Plumb and level the component. Tighten all fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts - Snug tighten and then tighten an additional one half turn.
(In-Ground Only): Block and brace for concrete. Pour concrete after all equipment has been assembled. Allow 72 hours for concrete to completely cure. (Surface Mount Only): Bolt down all surface mount supports in accordance with specifi cations provided by your registered structural engineer. Important Note: Surface mount hardware is not supplied. Customer is responsible for concrete base and for providing surface mount hardware as specifi ed by a registered structural engineer for each specifi c project application.
Step 13: Apply the Surfacing Warning labels to a visible area on the component.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 11 of 14
Bill of Materials
XX0193 - UNITY ROCKER
PART NO. DESCRIPTION QTY.
AAU0062 CASTING - 7.09" O.D. SPRING WEDGE 6 AAU0843 HUB - 7.00" O.D. x 1.72" - CAST 1 AAU0844 COVER - 7.50" O.D. x 1.04" - CAST 1 AAU0845 UNITY ROCKR HAND HOLD 6 AFR1701 ANCHOR - 34.38" x 27.00" x 24.99" 1 AFR1702 FRAME - UNITY ROCKR 1 APL2268 PLATE - 28.84" x 24.99" x 12 GA 1 ATM0093 SPRING - 300MM 3 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0029 BOLT - .38"-16 x .89" x 2.50" - U 6 BAE0036 BOLT - .38"-16 x .89" x 1.75" - U 6 BAE0595 WASHER - 3/8" SAE FLAT 6 BAE0600 WASHER - 1" O.D. FLAT 162 BAE0620 NUT - 3/8"-16 LOCK w/NYLON CAP 51 BAE0621 NUT - 3/8"-16 ZINC HEX w/LOCKING RING 36 BAE0664 BOLT - 3/8"-16 x 1.00" BUTTON HEAD - SS 72 BAE0665 BOLT - 3/8"-16 x 1.75" BUTTON HEAD - SS 6 BAE0922 TOOL - TT 45 L WRENCH 1 BAE1798 BOLT - 3/8"-16 x .89" x 3.25" - U 6 BAE06675 BOLT - 3/8"-16 x 2.25" BUTTON HEAD - SS 3 BFC3625 SHEET - 28.84" x 24.99" x .75" 1 BPM0322 ROCKR PERF SHEET - LEFT 6 BPM0323 ROCKR PERF SHEET - RIGHT 6 ALB0025 LABEL - AGE APPROPRIATE SHEET 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800
OUTSIDE U.S.
XX0193S - UNITY ROCKER SURFACE MOUNT
PART NO. DESCRIPTION QTY.
AAU0062 CASTING - 7.09" O.D. SPRING WEDGE 6 AAU0843 HUB - 7.00" O.D. x 1.72" - CAST 1 AAU0844 COVER - 7.50" O.D. x 1.04" - CAST 1 AAU0845 UNITY ROCKR HAND HOLD 6 AFR1702 FRAME - UNITY ROCKR 1 APL2238 PLATE - 27.00" x 24.99" x .38"- ANCHOR 1 APL2268 PLATE - 28.84" x 24.99" x 12 GA 1 ATM0093 SPRING - 300MM 3 BAD0085 THREAD LOCKING ADHESIVE 1 BAE0029 BOLT - .38"-16 x .89" x 2.50" - U 6 BAE0036 BOLT - .38"-16 x .89" x 1.75" - U 6 BAE0595 WASHER - 3/8" SAE FLAT 6 BAE0600 WASHER - 1" O.D. FLAT 162 BAE0620 NUT - 3/8"-16 LOCK w/NYLON CAP 51 BAE0621 NUT - 3/8"-16 ZINC HEX w/LOCKING RING 36 BAE0664 BOLT - 3/8"-16 x 1.00" BUTTON HEAD - SS 72 BAE0665 BOLT - 3/8"-16 x 1.75" BUTTON HEAD - SS 6 BAE0922 TOOL - TT 45 L WRENCH 1 BAE1798 BOLT - 3/8"-16 x .89" x 3.25" - U 6 BAE06675 BOLT - 3/8"-16 x 2.25" BUTTON HEAD - SS 3 BFC3624 SHEET - 27.00" x 24.99' x .75" 1 BFC3625 SHEET - 28.84" x 24.99" x .75" 1 BPM0322 ROCKR PERF SHEET - LEFT 6 BPM0323 ROCKR PERF SHEET - RIGHT 6 ALB0025 LABEL - AGE APPROPRIATE SHEET 1
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 12 of 14
This page is
intentionally left blank.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 13 of 14
Fasteners
• Inspect for loose fasteners. Tightening torque specifi cations are: Bolts and Nuts: Snug tighten and tighten an additional
one-half turn.
• If during the maintenance process a bolt needs to be removed from a part or parts, it will be necessary to apply a drop of liquid thread lock to the bolt before reinstallation.
• Inspect for missing, worn or broken fasteners. If any missing, worn or broken fasteners are found, refer to the installation instructions for proper replacement fastener. If any damage is detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part.
Plastic Parts
• Inspect all plastic surfaces for sharp points, cracks or jagged edges. If any damage is detected and is determined to be unsafe, barricade equipment to prevent use until repair is completed. Minor burrs or sharp edges may be removed by using a sharp utility knife or block plane to remove sharp burr.
Castings
• Inspect the aluminum castings to insure they are properly secured to the component.
• Visually inspect the castings for cracks or breakage. If any damage is detected, barricade the equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part.
Welds
• Inspect all welded joints. If any broken welds are detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part.
Equipment Maintenance
Playworld Systems
®
Models XX0193 and XX0193S
Finish
• Inspect metal parts for fi nish damage. To repair painted surfaces, sand damaged area with
sandpaper and wipe clean. Mask area and paint with primer and allow to dry. Paint primed area with color­matching paint and allow to dry. Recoat area with color­matching paint if required. Drying time is approximately 8 hours between coats.
To repair the perf sheet coating, contact the Playworld
Systems’ Customer Service Department for a coating repair touch-up kit.
Springs
• Inspect the springs to insure they are properly secured to the anchor and frames. Check spring U-bolts to ensure secure connections. If any damage is detected, barricade equipment to prevent use until repair is completed. Contact your sales representative immediately for a replacement part.
Footings
• Inspect component to be solid in footing and secure. If any damage is detected, barricade equipment to prevent use until repair is completed.
Surfacing
• Refer to the specifi c surfacing maintenance detail sheet for additional information.
Replacement Parts
• Refer to your installation instructions to obtain replacement part number.
• Contact your sales representative or call Playworld Systems’ Customer Service for a replacement part.
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800
OUTSIDE U.S.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 14 of 14
Inspection Form
• Be sure that you are using a copy of this Inspection Form and not your original.
• Use the Inspection Codes listed below and record condition of equipment at time of examination on the Inspection Checklist.
• Document any item from the Inspection Checklist that will require maintenance along with any corrective action on the Maintenance Schedule.
• Be sure to include appropriate dates and signatures on each section to properly document maintenance procedure.
Preventive Maintenance . . . for Safety's Sake!
Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___
MAINTENANCE SCHEDULE
Item in Question Description of Problem Corrective Action Date
Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___
Inspection Codes
P = Pass F = Fail NA = Not Applicable
INSPECTION CHECKLIST Frequency
Inspection
Code Date
Date Repairs
Completed
Inspect plastic parts for damage. Medium
Inspect spring connections for tightness. High
Inspect metal parts for structural and fi nish damage. Medium
Inspect for loose, missing, worn, or broken fasteners. High
Inspect footing to insure support is secure and footing is not damaged. Low
Inspect surfacing to insure proper depth and distribution. High
Guidelines & Information (fs RS_st) Annex Page 1
Guidelines
Rocking/Springing Equipment Intended for Sitting Use Zones
A = ASTM: 72 in. (1829 mm) CSA: 1800 mm
EN: 1000 mm
Important ! Please Read Completely Before Beginning Installation. According to a report published by the U. S. Consumer Product Safety Commission (C.P.S.C.) 72% of all playground injuries result from accidental falls. With this in mind, this
equipment is designed to ll the need for safe yet challenging play. In conjunction
with design efforts to reduce the possibilities of injuries, this equipment must be installed "Step by Step" per our installation instructions. As a new owner you are responsible for the correct installation, safe use, and maintenance of your equipment.
Installation Guidelines
Identify all parts and thoroughly read the assembly instructions before
beginning construction.
Refer to your playground equipment plan and footing diagram to assure
the equipment purchased will t into your selected site area. The use and no-
encroachment zones around the play equipment shall be obstacle-free areas
designated for unrestricted circulation.
• ASTM compliance: For rocking/springing equipment intended for sitting,
the use zone should extend on all sides a minimum distance of 72 inches (1829 mm). This use zone may be overlapped by the use zone of other rocking/springing intended for sitting or stationary equipment when the seat or designated play surface is 30 inches (762 mm) or less from the protective surfacing level. See diagram.
• CSA compliance: For rocking/springing equipment intended for sitting,
the use zone should extend on all sides a minimum distance of 1800 mm. The designated play surface, or seating surface must be 700 mm or less from the level of the protective surfacing. This use zone may be overlapped by the use zones of adjacent play equipment. See diagram.
EN Compliance: For rocking/springing equipment intended for sitting, the
use zone should extend on all sides a minimum distance of 1000 mm. This use zone may be overlapped by the use zone of other rocking/springing equipment.
Site layout is a critical part of the overall installation. Footings must be
measured and marked accurately according to the footing diagram. A level and clear installation site is ideal.
Good drainage around the structure and its supports is important. Inquire with local contractors for appropriate recommendations.
After laying out all footings and before digging holes, be sure to inquire about underground utilities that may exist.
Do not leave the job site unattended without making sure that all fastening hardware on all components are tightened according to tightening torque
specications listed on every installation guide. We also recommend roping off
construction area and covering all holes that do not contain a piece of equipment with plywood or other suitable material.
Excavate holes as shown in the footing detail. If a level and clear site cannot be obtained, adjust the depth of footing to maintain a level footing base. If soil conditions are loose or unstable, a larger diameter footing may be required. Inquire with local contractors for appropriate recommendations. Be sure concrete that might have splashed onto the unit is washed off before it dries. Allow concrete to harden 72 hours before allowing your structure to be used. Assemble the entire
structure before pouring concrete unless specically instructed to do so in
the installation instructions.
Placement of multiple Spring Riders
A
A
Guidelines & Information (fs RS_st) Annex Page 2
Insure that Age Appropriate and Hard Surface Warning/Playworld Systems
identication labels are properly afxed to the play equipment. Labels are to be
plainly visible according to current playground equipment guidelines.
• IMPORTANT! Because accidental falls around your playground equipment
can occur, Playworld Systems recommends that the area under and around the structure be covered with a resilient material such as sand, bark mulch, or wood
chips. If loose ll surfacing materials are used, Playworld Systems recommends
a depth of 12 in. (305 mm). An approved rubber safety matting can also be used. Many protective surfacing materials can become compacted due
to weather and use, which reduces their shock absorbency. It is strongly recommended that the surfacing be checked weekly and material added or replaced as necessary. Hard surfaces, such as asphalt, concrete and packed earth are not acceptable for use under playground equipment.
The entire area, under and around the playground equipment, must be
covered with protective surfacing material. The impact attenuation of the protective surfacing under and around playground equipment should be rated to have a critical height value of at least the height of the highest accessible part of the equipment. The critical height for surfacing is to be rated in accordance with A.S.T.M. standard, designated F1292, A Standard Specication for Impact Attenuation of Surface Systems Under and Around Playground Equipment. Contact the manufacturer of unitary surfacing materials (rubber matting) for the critical height rating for their products.
Tools Required: Playworld Systems supplies a service kit that contains commonly used hex key wrenches required to assemble your equipment. You may also need: shovel, digging iron, post hole digger, steel rake, wheelbarrow, garden hoe, water hose, tape measure, level, alignment tool, 3/8" ratchet with 9/16" socket, and 9/16" combination wrench.
Maintenance
Inadequate maintenance of equipment has resulted in injuries on the
playground. Because the safety of playground equipment and its stability depends on good inspection and maintenance, a comprehensive maintenance program must be developed for each playground and strictly followed. All equipment must be inspected frequently for any potential hazards. Special attention must to be given to moving parts and other components that can be expected to wear. Inspections must to be carried out in a systematic manner by trained personnel.
Any damaged or worn parts, or any other hazards identied during inspections
must be repaired or replaced immediately. Complete documentation of all maintenance inspections and repairs must be retained.
Supervision Guidelines
Playworld Systems strongly recommends close supervision of the children as
they play as well as intensive classroom and home instruction about safe behavior on playground equipment.
Playground supervisors should be aware that not all playground equipment is appropriate for all children who may use the playground. Signs should be posted near the equipment indicating the recommended age of the users. Supervisors should direct children to equipment appropriate for their age.
It is important that playground supervisors recognize that preschool-age
children require more attentive supervision on playgrounds than older children.
Do not permit the use of wet playground equipment. Wet equipment will inhibit necessary traction and gripping capabilities. Slips or falls could occur.
Do not permit too many children on the same piece of equipment at the same time. It is suggested that children take turns.
Constantly observe play patterns to discover possible hazardous play and suggest changes in equipment use or play patterns.
Guidelines & Information (fs RS_st) Annex Page 3
FINAL INSPECTION
• Playworld Systems® insists on the installation of protective surfacing within the use zone of each play structure in accordance with the applicable standard or
specications appropriate for the fall height of each structure.
• Playworld Systems® strongly recommends close supervision of children as they play. The owners of playground equipment and the parents or guardians of children are responsible for this proper supervision.
• As the owner of playground equipment, you are responsible for the maintenance of the equipment and surrounding play area. A comprehensive maintenance and inspection schedule must be developed and all equipment inspected frequently. Refer to the inspection and maintenance schedule in the back of this booklet.
• Perform a thorough final check on the installed equipment to insure all
equipment is installed as specied by manufacturer’s installation instructions.
• Review all Installation Instructions for specied dimensions. Make sure
dimensions called for in instructions agree with actual installation.
• Double check height dimensions. Height measurements are taken from the top of the protective surfacing material.
• Insure all fasteners are tightened according to tightening torque specications
listed on your installation instructions.
• Insure all exposed pipe ends have properly installed end caps. Insure that drive rivets are secure.
• Clean dried concrete off of components and any other affected surface.
• Touch-up any scratches or installation damage to powder coated nish with
color-matched spray paint.
• Allow adequate time for proper curing, both for concrete and urethane cement if rubber safety surfacing tiles have been installed.
• Insure that protective surfacing is properly installed according to C.P.S.C. (or other appropriate body) recommendations. Footings must not be exposed.
• Insure that hard surface warning/Playworld Systems® identication labels are
properly afxed to the play equipment. Labels are to be plainly visible according
to current playground equipment guidelines. For locations complying with ASTM
F1487 or CSA Z-614, Age Appropriate labels must also be applied in a visible
location.
• Dispose of all packaging material properly. These materials which include large plastic bags and sheets can be a suffocation hazard. Dispose of these materials out of reach or contact of small children.
Surfacing Warning Label
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