Playworld Systems Unity XX0193, Unity XX0139S Installation Instructions Manual

Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 1 of 14
Installation Instructions
Playworld Systems® Models XX0193 and XX0193S
Installation Preparation
Recommended Crew: ...........................Two (2) adults
Installation Time (In-Ground): ................4 man-hours
Installation Time (Surface Mount): ........2.5 man-hours
Concrete Required: ............................... 0.39 cubic yard (0,30 cubic meters)
Use Zone: .............................................. Refer to the information below
User Group Age (years): ....................... ASTM/CSA: 2-12, EN: 2-14
Assembly View (representative structure)
Equipment Use Zone
A - (ASTM) 72 in. (1830 mm) (CSA) 1800 mm (EN) 1000 mm
A
A
Refer to the Elevation View for the specifi c Critical Fall Height for the component.
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware
Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 2 of 14
Top View
Elevation Views
XX0193 In-Ground
Footing Diagram
19.3"
(491 mm)
KEY
Position
Unit of Measurement
Top #
Inches
Bottom #
[Millimeters]
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Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 3 of 14
Elevation Views
XX0193S Surface Mount
Top View
KEY
Position
Unit of Measurement
Top #
Inches
Bottom #
[Millimeters]
Footing Diagram
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19.3"
(491 mm)
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 4 of 14
Coil Spring Footing Detail
2" (51 mm)
Protective Surfacing Level
Spring Rider
Spring
Bevel Edge of Concrete
2" (51 mm)
18"
(457 mm)
Diameter
36"
(914 mm)
42"
(1067 mm)
Varies
Varies
FOOTING NOTES
• Coil Spring Footing post footing depth equals 42 in. (1067 mm) less the depth of the protective surfacing material. The post is designed to have 24" (610 mm) in concrete.
Example: If 12 in. (305 mm) of wood mulch is used for surfacing, the footing depth would
be 30 in. (762 mm).
• Some support posts and component support legs may have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
• If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level.
• Do not encase bottom of support post in concrete. Place post directly on packed stone or porous block.
• The footings shown on Playworld Systems’ documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modifi ed by the owner based on actual soil conditions.
For example:
- If local soil is loose or unstable, a larger footing may be required.
- If local soil is considered stable, such as bedrock, clay or hard packed earth, a smaller footing may be used. Before changing footing dimensions, we strongly recommend that the footings be reviewed and approved by a registered engineer.
• Base of footing must be below frost line.
• Assemble the entire structure before pouring concrete unless specifi cally instructed to do so in the individual component installation instructions.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 5 of 14
Concrete Base
Anchor Bolts Supplied By Customer
Protective
Surfacing Level
Coil Spring
2" in. (51 mm)
Coil Spring Surface Mount Footing Detail
FOOTING NOTES
• All support posts and component support legs may have either a factory-applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
• If play structure is installed on uneven terrain, maintain support post mark at protective surfacing level at lowest grade. Adjust other footings accordingly. Support posts and all attaching decks and play components must be plumb and level.
• Footing size may vary due to local soil and weather conditions.
• Base of footing must be below frost line.
• Comparison of protective surfacing materials is available in Handbook for Public Playground Safety published by U. S. Consumer Product Safety Commission.
Surface mount hardware is not supplied. Customer is responsible for concrete base and providing surface mount hardware as specifi ed by a registered structural engineer for each specifi c project application.
Installation Instructions
Models XX0193 and XX0193S
ECN2716
Page 6 of 14
Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 10.
Detail A-1
Step 4
Insert the spring wedge into the
bottom of the spring until secure
Detail A-2
Step 4
(In-Ground Model Only)
Attach the springs to the anchor
frame
Spring Wedge Casting
AAU0062
(3 Total)
Spring
ATM0093
(3 Total)
3/8" Hex Nut
w/ Locking Ring
BAE0621 (18 Total)
1" O.D. Flat Washer
BAE0600 (18 Total)
Anchor Frame AFR1701 (1 Total)
3/8" x 3.25" U-Bolt BAE1798 (3 Total)
3/8" x 2.50" U-Bolt BAE0029 (3 Total)
3/8" x 1.75" U-Bolt
BAE0036
(3 Total)
1" O.D. Flat Washer
BAE0600 (18 Total)
3/8" Hex Nut
w/ Locking Ring
BAE0621
(2 Total)
3/8" x 3.25" U-Bolt
BAE1798
(3 Total)
Spring
ATM0093
(3 Total)
3/8" x 2.50" U-Bolt BAE0029 (3 Total)
3/8" x 1.75" U-Bolt BAE0036 (3 Total)
Anchor Plate APL2238 (1 Total)
Sheet Plastic
BFC3624
(1 Total)
Detail A-3
Step 4
(Surface Mount Models Only)
Attach the springs to the base plate
Note: The side of the anchor plate with "TOP" on it should be facing up.
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