PlaySafe 22-PS245 Owner's Manual And Assembly Instruction

Summerland Swing Set
Owner’s Manual and Assembly Instruction
Model #: 22-PS245 Model Name: Summerland Swing Set
Manual revision: 4/2006
90 DAY LIMITED WARRANTY
Pacific Cycle, Inc. warrants this product to be free of defective materials and workmanship for 90 days from the date of original purchase.
THIS LIMITED WARRANTY IS THE ONLY WARRANTY APPLICABLE TO THIS PRODUCT, AND IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTY. ANY IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, IS LIMITED IN DURATION TO THE DURATION OF THIS EXPRESS WARRANTY. This limited warranty gives you specific legal rights and you may also have
other rights which may vary from state to state. This warranty is extended only to the original consumer purchaser for non-commercial use. PACIFIC CYCLE, INC. IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS LIMITED WARRANTY DOES NOT COVER ANY PERSONAL INJURIES, DAMAGE TO, OR FAILURE OF THE PRODUCT OR ANY OTHER LOSSES DUE TO ACCIDENT, ABUSE, MISUSE, ALTERATION, NEGLECT, NORMAL WEAR AND TEAR, RUST, IMPROPER ASSEMBLY, IMPROPER FIT, IMPROPER MAINTENANCE OR USE OF UNAUTHORIZED REPLACEMENT PARTS NOT DESIGNED FOR THE PRODUCT.
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To make claim under warranty, notification of such defect must be given to Pacific Cycle, Inc. By calling the phone number below, you will be instructed on how the product or part needing replacement should be shipped postpaid to Pacific Cycle, Inc.
Customer Service and Assistance
1-800-242-6110 Monday – Friday 8am-5pm CST
Please contact the Playsafe™ need replacement parts for the swing set. You may also contact us by mail:
Playsafe™ Customer Service Pacific Cycle, Inc 4730 East Radio Tower Lane Olney, IL 62450
Or by email:
info@Playsafeoutdoors.com
customer service team if you have any questions about our product, need assembly assistance or
WARNINGS AND SAFETY INFORMATION
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BSERVE ALL WARNINGS AND STATEMENTS IN ORDER TO REDUCE THE RISK OF INJURY OR D E ATH
BEFORE
STRUCTURE OR OBSTRUCTION TO THE SWING SET SIDES
O PREVENT SERIOUS INJURY, DO NOT ALLOW CHILDREN TO PLAY ON THE SWING SET UNTIL IT IS
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COMPLETELY INSTALLED
O NOT INSTALL THE SWING SET OVER CONCRETE, PACKED DIRT, OR ANY OTHER HARD SURFACE.
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A FALL ONTO A HARD SURFACE CAN RESULT IN SERIOUS INJURY OR DEATH TO THE USER
ONLY ADULTS SHOULD ASSEMBLE OR DISASSEMBLE THIS SWING SET
HIS PRODUCT MUST BE ANCHORED. ANCHORS ARE SOLD SEPARATELY. CALL
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EMAIL
DULT SUPERVISION OF CHILDREN IS REQUIRED AT ALL TIMES WHEN ON OR AROUND THIS SWING SET.
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EVER LEAVE CHILDREN UNATTENDED O NOT SWING TOO HIGH OR AT AN ANGLE
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O NOT HANG ON OR CLIMB FROM STRUCTURAL MEMBERS OF THE SWING SET
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O NOT EXCEED THE INTENDED WEIGHT LIMIT OR MAX IMUM NUM B ER OF USERS FOR THE SWING SET HE INTENDED AGE FOR USE OF THIS PRODUCT IS 2 YEARS TO 10 YEARS OLD, UNDER ADULT
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SUPERVISION
E SURE TO OBSERVE YOUR CHILDREN AND INSURE THAT THEY HAVE THE STRENGTH AND SKILLS TO
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ENJOY ALL THE RIDES SAFELY BEFORE USE ON THEIR OWN
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O NOT ALLOW CHILDREN TO WALK CLOSE TO, BEHIND, OR IN FRONT OF MOVING ITEMS O NOT ALLOW CHILDREN TO TWIST SWING CHAINS OR LOOP THEM OVER THE TOP BAR. THIS MAY
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REDUCE THE STRENGTH OF THE CHAIN
EACH AND INSTRUCT CHILDREN NOT TO SWING EMPTY SEATS
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NSTRUCT CHILDREN HOW TO SIT IN THE CENTER OF THE SEATS AND SWING WITH THEIR FULL WEIGHT
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ON THE
ARN CHILDREN NOT TO USE THE EQUIPMENT IN
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ARN CHILDREN NOT TO GET OFF THE RIDES WHILE IN MOTION ARN CHILDREN TO DRESS APPROPRIATELY. LOOSE FITTING CLOTHING IS POTENTIALLY HAZARDOUS
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WHEN USING THE SWING SET
YOU ASSEMBLE THE SWING SET, FIND LEVEL GROUND NOT LESS THAN 6 FEET FROM ANY
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OUR SWING SET MUST HAVE CLEARANCE ON ALL
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1-800-242-6110 O
INFO@PLAYSAFEOUTDOORS.COM
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HILDREN UNDER 2 YEARS HAVE A HIGHER RISK OF ENTRAPMENT AND INJURY
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SEAT.
ANY
MANNER OTHER THAN INTENDED
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QUIPMENT MAY BE SLIPPERY WHEN WET. DO NOT ALLOW CHILDREN TO USE THE EQUIPMENT WHEN
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WET
ARENTS SHOULD REGULARLY CHECK OPENINGS AND SURFACES, SUCH AS SLIDES, FOR ITEMS THAT
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MAY BE HAZARDOUS
ARENTS SHOULD CHECK SWING
P
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BACK ON
O NOT PLACE ANY PART OF THE BODY NEAR MOVING PARTS ON GLIDE RIDES OR TOP BRACKETS
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EVER SLIDE HEAD FIRST DOWN THE SLIDE ERIFY THAT ALL SWINGS AND CHAINS ARE SECURED AT BOTH ENDS
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NEVER
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SUCH AS JUMP ROPES, PET LEASHES, ROPE OR CORDS AND OTHER CHAINS AS THESE POSE A
SET POTENTIAL STRANGULATION HAZARD
HEMSELVES
ATTACH ANY MATERIALS THAT ARE NOT SPECIFICAL LY DESIGNED FOR USE WITH THIS SWING
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CHAINS
TO INSURE THEY ARE SECURE AND CAN NOT BE LOOPED
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PROPER USE
This swing set is designed for use by children ages 2 to 10 under adult supervision. The maximum number of users this unit is intended for is 6 children with a maximum weight of 105 lbs each. The maximum fall height for this swing set is 74”. Single Ride (i.e. Swing) 105 lbs Double Ride (i.e. Glider) 210 lbs
This product is designed for normal residential use only. This product is not designed for use in day care, nurseries, or other public places. This product is to be assembled by adults only in the manner described within this owner’s manual. The swing set must be anchored. the section below.
Anchors are not included in this carton. For more information on anchoring, please see
ANCHORING
ANCHORING is necessary to prevent tipping, lifting, and overturning. Playsafe™ recommends anchoring the swing set in concrete, especially in soft or sandy soil. When this is not possible, anchors can be purchased by calling 1-800-242-6110.
To anchor the swing set in concrete, dig a hole at least 5” deep and 10” to 12” in di a meter. Place the swing set leg in the hole, preferably on a brick or stone to keep if from sinking. Be sure the swing leg is set 3” below the ground. Also make sure the swing set is level. Pour concrete around the legs and fill the hole. Cover concrete adequately using the recommended surfacing instruction in this manual. Allow the concrete to cure according to the concrete manufacturer’s instruction before use.
CONSUMER INFORMATION FOR PLAYGROUND SURFACING MATERIALS
The U.S. Consumer Product Safety Commission estimates that 100,000 playground related injuries are treated annually in U.S. hospital emergency rooms. Injuries involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be fatal, particularly when the injury is to the head. The surface under and around the playground equipment can be a major factor in determining the injury-causing potential of a fall. It is self-evident that a fall on a shock­absorbing surface is less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on a hard surface such as concrete or asphalt and while grass may appear to be acceptable it may quickly turn to hard, packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or fine gravel are considered to be acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground equipment.
The following table lists the maximum height from which a child would not be expected to sustain a life-threatening injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12 in. However, all injuries due to a fall can not be prevented no matter what surfacing materials are used.
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FALL HEIGHT IN FEET FROM WHICH A LIFE
THREATENING INJULY WOULD NOT BE EXPECTED Material Type 6 in. depth 9 in. 12 in. Double Shredded Bark Mulch 6’ 10’ 11’ Wood Chips 6’ 7’ 12’ Fine Sand 5’ 5’ 9’ Fine Gravel 6’ 7’ 10’
It is recommended that a shock absorbing material should extend a minimum of 6’ in all directions from th e perimeter of the stationary equipment such as climbers and slides. However, because children may deliberately jump from a moving swing, the shock absorbing material should extend in front and rear of the swing a minimum distance of 2 times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure.
The information is intended to assist in comparing the relative shock-absorbing properties of var ious material. No particular method is recommended over another. However, every material is only effective when properly maintained. Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your equipment. The choice of a material depends on the type and height of the playground equipment, the availability of material in yo ur area and its cost.
(The information above has been extracted from CPSC documents ‘Playground Surfacing – technical Information guide” and “Handbook for public Playground Safety.” Copies of these documents can be obtained by sending a postcard to the: Office of Public Affairs, USCPSC, Washington D.C. , 20 2 07 or by ca l l i ng 1- 80 0-638-2772.
CARE AND MAINTENANCE
Check all nuts and bolts twice monthly during the usage season for tightness and tighten as required. It is particularly
important that all nuts and bolts are checked prior to the first use each season.
For extended use, remove plastic swing seats and take indoors when the temperature drops below 32º F.
Oil all metallic moving parts monthly during the usage season.
Check all coverings for bolts and sharp edges weekly during usage season to be certain they are in place. Replace as
needed. It is particularly important that all coverings are checked prior to the first use each season.
Sand any rusted areas of the tubing and repaint with a non-lead based paint meeting the requirements of Title 16 CFR
Part 1303.
LOCATION AND PLACEMENT OF YOUR SWING SET
Place your swing set a MINIMUM of six (6) feet from any other hard or fixed object.
Do not place your swing set underneath electrical lines. If you must, ensure that there is a minimum overhead
clearance of six (6) feet.
Please note the CPSC surfacing materi als recommendations on page 3.
TOOLS REQUIRED FOR ASSEMBLY
Your swing set comes with two 5mm Allen wrenches for the assembly of most of this product. You may also need to have the following tools available:
Adjustable wrench
Phillips screwdriver
Needle-nose pl iers
Although we take pride in the quality of our swing sets, on occasion there may be a burr or rough part which will require a metal file to remove before use.
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PARTS LIST FOR SWING SET
Main Frame
Name Each Top Bar with Corner Fittings and Hooks 2 Leg 6 Support Bar 3
Glider Name Each Glider Pole (vertical) with Foot Rests 2 Glider Pole (horizontal) with Seats 2 Glider Frame Attachment 1
Swings and Trapeze
Name Each Swing Seat with Chains 3 Trapeze 1
Slide
Name Each Rail/Ladder Leg 2 Front Leg 1 Slide 1 Ladder Step 2
PRE-ASSEMBLED HARDWARE
For easier assembly, Playsafe™ has pre-assembled some of the parts for you. Most of the screws and bolts should already be in place. If removal of this hardware is required for certain assembly steps, it should be replaced in its original position. Hardware shown in the assembly steps is actual size.
MAIN FRAME ASSEMBLY
Required Parts:
Top Bar x2 Leg x6
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Support Bar x3 Corner Fitting x2 (attached to the top bar)
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Pre-Assembled Parts:
Corner fittings should be attached to the top bar.
Swing hooks should be in place on the top bar.
Hardware for the legs should be in place in the corner fitting prongs.
Hardware for the support bars should be in place on the legs.
Step Illustration Instructions Hardware Reference
1
Remove the hardware from the prong of a corner fitting in order to insert one of the legs.
Part Ref. #: PSHW10
2
Align the two sets of holes and replace the
Part Ref. #: PSHW10 hardware through the corner fitting prong and leg to secure the leg. Do not over tighten the screws. After all parts are assembled you will need to tighten again.
3
Repeat the process for the other leg on the
Part Ref. #: PSHW10 corner fitting.
Follow the next step before proceeding with the legs on the opposite side.
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One of the top bar sections should have pre-
Part Ref. #: PSHW10 assembled hardware. Remove the hardware and join the two top bar sections together. Then attach the two center legs with the bent ends by aligning the holes with those of the joined top bar and re-insert the hardware. It is recommended that a minimum of 2 adults complete this step. NOTE: It may be helpful to prop up the side of the top bar without the legs about one foot off the ground in order to align the top bar sections and center legs properly. Once the center legs are attached, assemble
Part Ref. #: PSHW10 the remaining outside legs and then stand up the swing set frame.
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Remove the hardware from the middle section of a leg. Match up the holes of the mid-leg and support bar and re-insert the hardware through both. Repeat the process for the opposite side and center legs. It may be necessary to pull both legs towards each other in order for the holes to align properly.
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Part Ref. #: PSHW12
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NOTE: One support bar has holes for the slide attachment. The holes should be positioned toward the front of the swing set.
GLIDER ASSEMBLY
Required Parts: Vertical Poles x2 (Footrests attached)
Horizontal Poles x2 (Seats attached)
Glider attachment x1
Pre-Assembled Parts:
The seats should be attached to the horizontal poles. These must be disassembled to complete the steps below.
The foot rests should be attached to the vertical poles.
Step Illustration Instructions Hardware Reference
1
Secure the glider attachment with the V­screw and the bolts at the squared portion of the top bar.
Part Ref. #: PSHW35, PSHW22
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Attach the two vertical poles to the glider attachment. Start by removing the hardware from the lower section of the glider attachment. Align the vertical bar with the glider attachment and re-insert the hardware. Repeat the process for the other side.
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Part Ref. #: PSHW21, PSHW36
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NOTE: The curved portion of the pole is the top and it should face the inside of the swing frame.
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Connect the two horizontal poles (must first be disassembled from the seats) to the two vertical poles using the hardware provided. Be sure that the plastic bushings are between the vertical poles and horizontal poles.
Reattach the seats onto the horizontal poles using the flat headed screw, washer, and lock nut.
Once fully assembled, check that the glider swings freely. If it does not, make sure that the bolts holding the vertical poles to the top bar attachment are not overly tightened.
Part Ref. #: PSHW15, PSHW11
Part Ref. #: PSHW1
Part Ref. #: PSHW21, PSHW36
Pre-Assembled Parts
Swing seats should be attached to the chain.
Step Illustration Instructions Hardware Reference
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SWING AND TRAPEZE ASSEMBLY
Hang the swings and trapeze in place from the swing hooks.
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Required Parts:
Check the lock nut and bolt on the swing seat to make sure that they are secure.
SLIDE ASSEMBLY
Part Ref. #: PSSH11, PSHW13
Slide x1 Rail/Ladder Leg x2 Front Leg x1 Ladder Step x2 Link Bar x2
Proper Placement:
Slide Assembly
Pre-Assembled Parts:
The screws and bolts for the slide rail/ladder legs are inserted on the slide. They will need to be removed prior to
inserting the legs into the slide.
The ladder steps should have screws and nuts installed. These will need to be removed prior to inserting the legs and
then reassembled with the head of the screw facing out.
Step Illustration Instructions Hardware Reference
1
Correct Location Incorrect Location
Remove the screws, washers, and lock nuts from the holes in the slide.
Part Ref. #: PSHW24
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2
Insert the rail/ladder legs through the holes in the top of the slide. Align the ladder holes with the slide holes.
3
Insert the screws through the holes in the back of
Part Ref. #: PSHW24 the slide and secure them to the hand rails with the screws and locking nuts provided.
4
Locate the slide front leg and insert it into the front
Part Ref. #: PSHW24 outside hand rail tube, on the underside of the slide. Place a screw in that hole and secure it with the lock nut. NOTE: For stability, this leg should be placed on the outside of the slide, opposite the swing set frame.
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Insert the screw into the remaining hole on the
Part Ref. #: PSHW24 slide and secure the hand rail to the slide with the lock nut.
6
Slide the two ladder steps onto the legs of the slide.
Part Ref. #: PSHW5 Align the holes and secure the steps with the screws and locking nuts. The screw head should be facing the outside. NOTE: Once assembled and the slide is standing upright, the steps should be flat and parallel with the ground. If they are at an angle, they will need to be removed, turned around, and reassembled.
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To attach the slide to the frame, locate the two link
Part Ref. # PSHW17 bars, remove the hardware, and re-attach to the side support bar with the holes.
TIP: In order to keep the slide legs from sinking into the ground, place a flat rock or a brick under the legs. You should dig out a place for the brick so the slide remains even.
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IMPORTANT LAST STEPS!
TIGHTEN ALL HARDWARE. Do not allow children to play on the swing set until it is fully assembled, all items are tightened, and the unit is properly anchored.
Do not over tighten nuts and bolts. Once they are tight, turn them ½ rotation more to be sure they are secure.
Check all parts on all rides before allowing a child on the swing set.
Be sure to check and tighten the hardware on a regular basis to ensure the safety of the users.
Your Playsafe™ Summerland Swing Set should now be fully assembled!
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