Playcore ultra site 158-R8, ultra site 158H-R8, ultra site 238-R6, ultra site 238-R8 User Manual
Model # 158-R8
12/20/2017 Page 1 of 14
1675 Locust Street
Red Bud, IL 62278
Phone: 618-282-8200
Fax: 618-282-8202
WARRANTY & TERMS
WARRANTY: 5 Year Limited Warranty on Thermoplastic coated elements.
free of defects in workmanship or materials when installed and maintained properly. We agree to repair or replace, any items
determined to be defective. Items specifically not covered by this warranty include vandalism, man made or natural disasters, lack of
maintenance, normal weathering or wear and tear due to public abuse.
Damages or loss in transit is the responsibility of the carrier, whether visible or concealed. It is the responsibility of the recipient to
assure that the order is received complete. Before signing the delivery receipt, inspect the shipment immediately and completely. Note
any damages or shortages on the bill of lading. Damage reports must be filed within 5 days. Ultra Play is NOT responsible for
damages or loss in transit. Title to all goods passes to the customer at the time of shipment. Ultra Play will assist in filing claims if the
freight arrangements were made by Ultra Play at your request.
CANCELLATIONS AND RETURNS:
without a Return Goods Authorization number which is issued by customer service. Any authorized merchandise must be carefully
packed and received in saleable condition. A restocking charge of up to 25% will be applied to all returned goods when the error is not
the fault of Ultra Play. All returns must be shipped freight prepaid.
Cancellations are only accepted with approval of Ultra Play. No merchandise shall be returned
Ultra Play guarantees all items for one full year to be
12/20/2017 Page 2 of 14
SAFETY WARNINGS & EQUIPMENT INSPECTION
Owners and installers please note these safety warnings and make use of this checklist on a regular basis.•
Follow installation instructions when erecting equipment.•
Ground surfaces around equipment should be restored as needed. Concrete footings should never be exposed. Surface depth •
should comply with ASTM and CPSC specifications.
Check for and repair damage caused by wear or vandalism, a major factor in injury causing situations.•
All protruding bolts should be covered or cut off and finished smooth. Sharp edges on pipes should be capped or removed. Check •
for bent, broken, or severely worn pipe, and replace.
All equipment should be free of rust and repainted whenever necessary to deter rusting.•
We provide our customers with layout sheets and installation instructions. Please keep on file the specifications sheet that contains •
the listing of every part used.
Never add components not intended for use with this product.•
Regular maintenance is necessary in this and all park and recreational equipment to insure the safety of the user.•
Note: Proper maintenance of equipment requires regular tightening of all bolts, nuts, and setscrews.•
12/20/2017 Page 3 of 14
Note: Regular checking of all parts, castings, etc. should be made. If a part is broken or worn, it should be replaced immediately.•
Check to be sure all fittings are tight and that bars and pipes do not move.•
Replace all worn S-hooks. S-hooks must be completely closed. Failure to close S-hooks can result in serious injury to the user. •
NEVER reuse S-hooks.
Test for free movement of swing hanger and other moving attached parts.•
Check for worn chains and replace them.•
A soft resilient surface should be placed under all swings extending at least twice the height of the top rail both front and back. •
HARDWARE
3/8" x 2-1/4"
Carriage Bolt
3/8" Washer
3/8" Hex Nut
3/8" x 1-1/4"
Carriage Bolt
5/16" x 1"
Machine Bolt
5/16" Washer
5/16" Hex Nut
#14 x 1"
Wood Screw
800-45-ULTRA www.ultra-site.com
12/20/2017 Page 4 of 14
2
TOOLS REQUIRED
1/2" & 9/16"
Wrench
Drill with Phillips Bit
1/2" & 9/16"
Socket Wrench Tape Measure
Level
800-45-ULTRA www.ultra-site.com
12/20/2017 Page 5 of 14
ULTRA SITE PRODUCT SPECIFICATIONS
158-R8
8’ PORTABLE PICNIC TABLE WALK-THROUGH DESIGN
Top & Seats: Minimum of 96% commingled post-consumer or post-industrial recycled plastic. With a maximum of 4% due to various
additives including color and UV stabilization to obtain desirable properties.
Frame: 1-5/8” O.D. x 12 gauge pre-galvanized structural steel tubing. Brace attachment points 1-1/2” x 1-1/2” x 3/16” steel angle. Seat
and top mounting points are 2" x 2" 7 gauge formed angle. All tabletop and seat mounting brackets shall be precision punched. Legs are
bent over a mandrel through the bend radius producing a wrinkle free bend. All electrically MIG welded. Cross braces 1 5/16” O.D. x 14
gauge pregalvanized structural steel tubing. Superstructure angles shall be formed 12 gauge steel plate. One 1 1/2" x 3/4" x 1/8" x 26
1/2" center channel shall be mechanically fastened to the bottom side of tabletop to prevent warping of wood.
Frame Coating: Electrostatic powder coated application oven cured, or hot dipped galvanized after fabrication.
Hardware: Zinc plated fasteners.
Dimensions: 8’ portable picnic table walk-through design. Top is 28-1/2” wide x 96” long and is 30” high. Seats are 9-1/2” wide x 96”
long and 18” high. Outside to outside dimension is 57” x 96”.
12/20/2017 Page 6 of 14
800-45-ULTRA www.ultra-site.com
COMPONENTS
10
3
4
11
8
19
12
2
7
6
13
14
ITEM NO. PartNo DESCRIPTION Qty.
1 W158-1 158-1 wood frame 2
2 XXX96-2x10-ST 2 x 10 Recycled Plastic Seat/Top Plank (8') 5
3 01-04-0507 center c channel 3 slot (new) 1
4 01-04-0508 wood table center bracket 1
5 01-04-0509 33-3/16" wood brace 2
6 01-04-0515 8' seat front recycled plastic superstructure angle 2
7 01-04-0516 8' seat back recycled plastic superstructure angle 2
8 01-04-0518 8' top recycled plastic superstructure angle 2
9 01-04-0510 table top spacer strip 2
10 01-04-0511 center cross spacer plate 1
11 01-04-0512 recycled table top end support angle 2
12 33-06-0016 3/8" x 2-1/4" Carriage Bolt (Zinc) 25
13 33-02-0002 3/8" Zinc Plated Washer 28
14 33-01-0002 3/8" Hex Nut (Zinc) 28
15 33-06-0032 3/8" x 1-1/4" Carriage Bolt (Zinc) 3
16 33-02-0001 5/16" Zinc Plated Washer 16
17 33-05-0001 5/16" x 1" Machine Bolt (Zinc) 8
18 33-01-0001 5/16" Hex Nut (Zinc) 8
19 33-05-0012 #14 x 1" wood screw 21
9
5
15
17
16
1
18
12/20/2017 Page 7 of 14
800-45-ULTRA www.ultra-site.com
SUPERSTRUCTURE IDENTIFICATION
C-Channel Cut-Out
8' Top Superstructure Angle
Two Holes
12/20/2017 Page 8 of 14
8' Seat Front Superstructure Angle
Center Slot with Two Holes
8' Seat Back Superstructure Angle
800-45-ULTRA www.ultra-site.com
12
STEP 1
10
19
2
9
12/20/2017 Page 9 of 14
Insert the 3/8" x 2-1/4" Carriage Bolts through 3 Recycled Planks for the top. Place the Table
Top Center Strips and Center Cross Spacer Plate on the corresponding hardware like
shown. Attach the Center Cross Spacer Plate with a #14 x 1" Wood Screw.
800-45-ULTRA www.ultra-site.com
STEP 2
1
4
14
13
8
3
12/20/2017 Page 10 of 14
Slide the Top Superstructure Angles on the Top Angle of the 158 Frames. The Slots in the
superstructure shall be lined up with the outer slots in the Top Angle of the 158 Frames.
Slide the Center C-Channel through the middle slot of the Top Superstructure. Attach partial
assembly to the Top boards aligning with the hardware previously installed. Attach the Wood
Table Center Bracket using the center bolt in the middle plank and the Table Top End
Support Angles using the specified hardware.
800-45-ULTRA www.ultra-site.com
13
STEP 3
5
14
12/20/2017 Page 11 of 14
15
Attach the 33-3/16" Braces to the 158 Frames and the Wood Table Center Bracket using the
specified hardware. Braces will attach to the center hole of the Wood Table Center Bracket.
800-45-ULTRA www.ultra-site.com
STEP 4
16 18
7
12/20/2017 Page 12 of 14
17 6
Assemble the Front and Back Seat Superstructure Angles together using the specified
hardware. Repeat for both Seats.
800-45-ULTRA www.ultra-site.com
STEP 5
12
2
7
13
14
6
Slide the Seat Superstructure Angle Assembly onto the 158 Frames as shown. The Back
Seat Superstructure angle will point toward the center of the the table. Attach the Seat
Superstructure Angles and Recycled Planks to the 158 Frames using the specified
hardware. The bolt in the center hole of the Recycled Seat Planks will attach to the Back
Seat Superstructure Angle.
800-45-ULTRA www.ultra-site.com
12/20/2017 Page 13 of 14
OVERALL DIMENSIONS
12/20/2017 Page 14 of 14
96"
57 1/4"
9 1/2"
30 1/8"
18"
28 1/2"
800-45-ULTRA www.ultra-site.com
Loading...