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ezEX-RJ45® Termination System
In today’s networks, twisted pair cables are demanding more speed
and bandwidth. To help meet these requirements, Cat5e/6/6A
cables have increased in size. Both the outer diameter of the cable
and the insulation diameter of the conductors are larger and vary
by manufacturer, making cable and connector compatibility a
®
challenge. The new patented ezEX-RJ45
the solution — providing greater cable to connector compatibility to
meet higher performance demands. The ezEX-RJ45
feature a unique integrated Hi-Lo stagger load bar and allows ‘big’
conductors to pass through the front end of the connector making it
easy to verify the wiring sequence before terminating.
ezEX-RJ45® Connectors
•Simple one piece/pass through design, no bars or liners
• Rated up to 10 Gigabit for
superior performance
• Works with solid or stranded
Max Outer
Diameter:
conductors from 24-22 AWG
• FCC, RoHS 2 & UL compliant
• Made in USA
Ordering Information:
Termination System is
®
connectors
.290”
(7.36mm)
Insulation Diameter size range:
• .039” – .044” (1.0 – 1.12mm)
• .043” – .048” (1.09 – 1.22mm)
Insulation
Diameter
1st of its kind
Interchangeable
EXO Die
™
and
Connectors
ezEX™44
™
ezEX
Insulation Diameter
(Conductor) Range
.039” – .044”
(1.0 –1.12mm)
.043” – .048”
48
(1.09 – 1.22mm)
EXO Crimp Frame™ and EXO Die
• Single cycle crimp and flush trim
• EXO Die
• Reversible EXO Die
• Connectors lock into tool for correct positioning during crimp
• Push button lock for easy storage
• Ergonomic comfort grip TPR handles
™
is easily interchangeable
™
for ambidextrous operation
Max Outer
Diameter
.290”
(7.36mm)
.290”
(7.36mm)
P/N
202044J 100 pcs/Jar
202048J 100 pcs/Jar
™
Package
Quantity
Ordering Information
Crimp Frame EXO Die™ P/N Packaging
EXO
EXO
More EXO Dies Coming Soon
EXO-EX 100061C Clamshell
EXO-EX 100061 Box
reversible too!
We Make Connections EZ!
11.16 Platinum Tools, All rights reserved
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ezEX-RJ45® Termination System
User Guide
Prep and Crimping ezEX-RJ45® Connectors Using the EXO Crimp Frame
1. Remove cable jacket
leaving 1” to 1 1/2” of
conductors. If there is a
pair separator, remove it by
cutting flush at the end of
the cable.
2. Untwist all 4 pairs and
comb out all twists so conductors can lay side by side
with no gaps. Configure
your pairing to the T568 A
or B. See chart below.
3. Cut all 8 ends even, insert
into rear of connector, and
push through and out the
front end.
4. Insert prepped connector
into the EXO Die
™
and
3
1
2
5. To Unlock squeeze handles
together and hold, pushing
the lock button on the back
side all the way through to
the front side and release
the handles. The tool will
now open.
6. To Lock squeeze handles
together and hold, pushing
the lock button on the front
side all the way through to
the back side and release
handles. The tool is now in
closed/locked position.
7. Removing EXO Die
both thumbs (see 7.1), simultaneously push in the locking
tabs (see 7.2), and while
holding in place, push the
EXO Die toward and out the
backside of the EXO Crimp
Frame. Keep die set parallel
to the frame to prevent
jamming (see 9).
™
Using
7.1
™
5
6
listen for the ‘click’. It is now
‘locked’ in and ready to be
crimped. Squeeze handles together slowly until they come
to a stop. Release, unlock the
connector and remove from
the EXO Die.
4
Ready to use
T568A/T568B Wiring Chart
Wire 1 2 3 4 5 6 7 8
T568A
W/G G W/O BL W/BL O W/BR BR
8. Replacing EXO Die
as removing the die set BUT
in reverse.
9. Keep die set parallel to frame
to prevent jamming for both
removing or replacing.
™
Same
9
7.2
For more
information
T568B
W/O 0 W/G BL W/BL G W/BR BR
We Make Connections EZ!
11.16 Platinum Tools, All rights reserved
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