Planeta PREMIUM PRO 0, PREMIUM PRO 1t, PREMIUM PRO 1, PREMIUM PRO 2t, PREMIUM PRO 5t, PREMIUM PRO 3t, PREMIUM PRO 10t, PREMIUM PRO 20t, PREMIUM PRO 30t Operation And Maintenance Manual
9. Spare parts for Chain Hoist PREMIUM PRO 0,25 t – 5 t 10
10. Spare Parts List for Chain Hoist PREMIUM PRO 0,25 t – 5 t 11
11. Spare parts for Chain Hoist PREMIUM PRO 10 t 15
12. Spare Parts List for Chain Hoist PREMIUM PRO 10 t 16
13. Annual safety inspections 17
CE-DECLARATION OF CONFORMITY
SAFETY
1. Read before
use!
6. Never lift human
with this hoist!
11. Never attach the
load on the tip of
the hook!
2. Do not
overload
7. Never throw
the hoist
12. 11.Never
work with a
twisted or
broken chain!
3. Do not work
under a load!
8. Do not wrap
the load chain
around the
load
13. Never work
without a
safety latch!
4. Never pull the
chain from the
side!
9. NEVER
extend the
Hand lever
with a pipe!
14. Never remove
the warning
notice
5. Never work
with a
damaged
hoist!
10. Never work
up to the end
of chain
4
1. Generally
Chain hoists are for lifting of loads only.
The hoists can be attached to a trolley of any type as a travelling hoist.
Five prominent features:
– Safety in operation with minimum maintenance.
– High efciency and low hand force.
– Light weight and easy handling.
– Fine appearance with small size
– Durability in service.
Intellectual property
Hoist models, drawings and engineering are of our exclusive property. It is expressly
forbidden to copy, use or hand over to third parties such information without a specic
written permission.
Warranty
PLANETA warrants to the original user its hoists to be free of defects in material and
workmanship for a period of one year from the date of purchase. PLANETA will repair,
without cost, any product found to be defective, including parts and labor charges, or
at its option, will replace such products or refund the purchase price less a reasonable
allowance for depreciation, in exchange for the product.
If any product proves defective within its original one year warranty period, it should
be returned to any authorized PLANETA dealer, transportation prepaid with proof of
purchase or hoist data sheet / test certicate.
This warranty does not apply to products which PLANETA has determined to have
been misused or abused, improperly maintained by the purchaser; or where the
malfunction or defect can be attributed to the use of no genuine PLANETA parts.
PLANETA makes no other warranty, and all implied warranties including any warranty
of merchantability or tness for a particular purpose are limited to the duration of the
expressed warranty period as set forth above. PLANETA´s maximum liability is limited
to the purchase price of the product and in no event shall PLANETA be liable for any
consequential, indirect, incidental, or special damages of any nature arising from the
sale or use of the product, whether based on contract, tort, or otherwise.
5
2. Important Notes
– Read instruction and make it available to operators on the device before use.
– Operator must be instructed properly with the device. Never leave the device under
load unattended!
– Never exceed lifting capacity indicated on the name plate. Do not draw any pull and
lifting chains over angles.
– Do not transport persons or loads with the product over areas where persons
could be.
– Device must be checked once a year by a technical expert, in case of harder
operating conditions more often. Ask your retailer or us. The enterpriser is liable in
case of damages and has to provide test certicates.
– Check the device regarding damages, unfastened screws or twists before using it
to eliminate failures.
– Repair works on hoisting devices shall only be carried out by the manufacturer or
an instructed repair shop by using original spare parts.
etc. regarding load carrying capacity and condition of the required loads by a
technical expert.
– Non-observance of the instruction, improper use, and corrosion by insufcient
protection or product alterations without authority result in expiry of the warranty.
– Risk of corrosion in case of continuous contact with unfavourable atmospheric
conditions as for example high humidity or harmful environmental inuences
atmospheres with acid vapours, corrosive gases or high dust concentration cause
early wear. This effectuates no claim under warranty.
– Further information or spare part lists will kindly be provided by us or your specialist
dealer.
3. Special safety
– Read before use.
– Do not overload
– Do not work under a load
– Never pull the chain from the side
– Never work with a damaged hoist
– Never lift persons with this hoist
– Never throw the hoist
– Do not wrap the load chain around the load
– Never work up to the end of chain
– Never attach the load on the tip of the hook.
– Never work with a twisted or broken chain
– Never work without a safety latch
– Never remove the warning notice
6
4. Installation instructions before connecting
A. Before rst use
– Chain hoists with travelling trolley underlie the accident prevention regulation (UVV)
(Federal cooperative society regulations of Germany - DGUV Regulation 52).
Before the rst initiation a quality inspection by a technical expert for cranes has to
be carried out. Please contact PLANETA for it. We will kindly advise you!
– Never use the hoist below -20 degrees Celsius or above + 60 degrees Celsius.
B. Installation and testing prior to each use
– Hang hoist with the clamp into the load carrying system and turn once.
– Hand chain and load chain must hang free and be without breaks or twists.
– Chain block: Pull through hand chain one time completely without load.
– Inspection of load brake: Lift up lightly the load and hold it. If load is safe, go on lifting.
When lowering, the load shall not slide after hand chain shutdown or stop of the lever.
– If everything is performed properly, operation can be started.
– Important for devices of multiple lines: Lower block shall not be snapped through the
chain loop. This can be recognised by a twisted chain. Each second chain link is in
one row not steadily in alignment. If the welded seams of the chain links are not in
same direction the lower block must be struck back through the chain loop.
– The last chain link must be fastened on the hoist body.
5. Operation
– Brake closes independently when hanging on the minimal load
(appr. 10% of nominal load).
– Chain block is only suitable for vertical lifting and lowering.
– To move the load the hand chain is pulled up or down.
6. Maintenance and inspection
Chains and Hooks
– The chains and clamps have to be inspected continuously! Clean chain before
inspection. Lubricate load chain from time to time! Never lubricate or grease the
brake!
– Retracted chain shall not click under load.
– Check chain for tension! The internal length (t) of a worn chain link, smallest
diameter of wire (D) and length of 11 chain links (a) are measured by a slide gauge
where the chain must be tightened rmly.
– Dimensions: If the deviations of measurement exceed the values (a) in the
following table substitute chain immediately. Measure of diameter (D) shall not be
under-run and the pitch (t) of the single link not be exceeded.
7
7. Overload safety device
All spur gear chain blocks PREMIUM PRO have a
standard adjustable overload safety device from 500kg
or above. This protects the device by prohibiting lifting
more than the preset friction connection in the hand
wheel permits. The overload protection is set at the
factory. By fastening or loosening the press nut pos. 49,
the pressure on the friction disc is increased or lowered.
If the desired value is reached, the nut pos. 49 is
secured by bending one or two teeth of the tooth wheel
pos. 50 into the corresponding gap in the nut.
Capacity
0,25 t12,6 mm134,9 mm3,6 mm
0,5 t15,8 mm170,0 mm4,5 mm
1 t18,9 mm210,9 mm5,4 mm
1,5 t25,2 mm271,9 mm7,2 mm
2 t25,2 mm271,9 mm7,2 mm
3 t31,5 mm352,5 mm9,0 mm
5 t31,5 mm352,5 mm9,0 mm
10 t31,5 mm352,5 mm9,0 mm
20 t31,5 mm352,5 mm9,0 mm
Capacity
0,25 t40 – 42 mm
0,5 t26 – 29 mm
1 t32 – 35 mm
1,5 t38 – 42 mm
2 t38 – 42 mm
3 t43 – 47 mm
5 t48 – 53 mm
10 t60 – 66 mm
20 t84 – 92 mm
Max. measurement of
1 chain
link (t)
Clamp mouth opening
“G” normal – max.
11 chain
links (a)
Min. chain link
diameter (D)
8
8. Specications
Chain Hoist PREMIUM PRO 0,25 - 3 tChain Hoist PREMIUM PRO 5 tChain Hoist PREMIUM PRO 10 t
TYPE PREMIUM PRO...0,250,511,5235102030
Capacityt0,250,511,5235102030
Standard liftm3333333333
Min. headroom (A)mm25930937346046055363090010331320
Hand chain forcedaN222430,53636373939,540,547 x 2
Hand chain operation
length
Number of chain falls11111124812
Chain sizemm4 x 125 x 156 x 188 x 248 x 2410 x 3010 x 30 10 x 30* 10 x 30 10 x 30
B (Dimensions)mm9511 4152190190240240391955690
Cmm99,4110139150150158158166169435
Dmm303340525262728511 0106
Emm22222833333744607080
Fmm2,52,52,52,52,52,52,52,52,52,5
Weight with 3 m liftkg4,25,710,816,817,126,24062160350
Weight for 1 m additional lift kg0,350,550,781,41,42,24,48,817,621,6
* Grade 100 Subject to technical changes!
m2,52,52,52,52,52,52,52,52,52,5
9
9. Spare parts for Chain Hoist PREMIUM PRO 0,25 t – 5 t
Chain Hoist PREMIUM PRO 0,25 - 3 t
Chain Hoist PREMIUM PRO 5 t
10
Chain Hoist PREMIUM PRO 0,25 - 3 tChain Hoist PREMIUM PRO 5 t
10. Spare Parts List for Chain Hoist PREMIUM PRO 0,25 t – 5 t
Component parts PREMIUM PRO 0,25 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200101Piece
21Gear box capZ0200102Piece
31WasherZ0200103Piece
42Gear wheelZ0200104Piece
51Driving shaftZ0200105Piece
61Center gear wheelZ0200106Piece
81Right side plate Z0200108Piece
91Top hook pinZ0200109Piece
122Chain guide rollerZ0200112Piece
141Load Chain sprocketZ0200114Piece
155Hand chainZ0200115m
161Left side plateZ0200116Piece
171Chain stripperZ0200117Piece
181Chain suspensionZ0200118Piece
191Split pinZ0200119Piece
201PinZ0200120Piece
213Load chainZ0200121m
221Name plateZ0200122Piece
231Brake seatZ0200123Piece
251Ratchet diskZ0200125Piece
264Name plate rivetZ0200126Piece
271Split pinZ0200127Piece
281Castle nutZ0200128Piece
291Hand wheel coverZ0200129Piece
761Dust protection coverZ0200176Piece
Not listed items are only available in the module!
Complete parts PREMIUM PRO 0,25 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200146Set
Z0200179Set
Z0200178Set
Z0200149Set
Z0200150Set
Z0200170Set
Z0200172Set
Component parts PREMIUM PRO 0,5 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200201Piece
21Gear box capZ0200202Piece
31WasherZ0200203Piece
42Gear wheelZ0200204Piece
51Driving shaftZ0200205Piece
61Center gear wheelZ0200206Piece
81Right side plate Z0200208Piece
91Top hook pinZ0200209Piece
122Chain guide rollerZ0200212Piece
141Load Chain sprocketZ0200214Piece
155Hand chainZ0200215m
161Left side plateZ0200216Piece
171Chain stripperZ0200217Piece
181Chain suspensionZ0200218Piece
191Split pinZ0200219Piece
201PinZ0200220Piece
213Load chainZ0200221m
221Name plateZ0200222Piece
231Brake seatZ0200223Piece
251Ratchet diskZ0200225Piece
264Name plate rivetZ0200226Piece
271Split pinZ0200227Piece
281Castle nutZ0200228Piece
291Hand wheel coverZ0200229Piece
761Dust protection coverZ0200276Piece
Complete parts PREMIUM PRO 0,5 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200246Set
Z0200247Set
Z0200248Set
Z0200249Set
Z0200250Set
Z0200270Set
Z0200272Set
11
Component parts PREMIUM PRO 1 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200301Piece
21Gear box capZ0200302Piece
31WasherZ0200303Piece
42Gear wheelZ0200304Piece
51Driving shaftZ0200305Piece
61Center gear wheelZ0200306Piece
81Right side plate Z0200308Piece
91Top hook pinZ0200309Piece
122Chain guide rollerZ0200312Piece
141Load Chain sprocketZ0200314Piece
155Hand chainZ0200315m
161Left side plateZ0200316Piece
171Chain stripperZ0200317Piece
181Chain suspensionZ0200318Piece
191Split pinZ0200319Piece
201PinZ0200320Piece
213Load chainZ0200321m
221Name plateZ0200322Piece
231Brake seatZ0200323Piece
251Ratchet diskZ0200325Piece
264Name plate rivetZ0200326Piece
271Split pinZ0200327Piece
281Castle nutZ0200328Piece
291Hand wheel coverZ0200329Piece
761Dust protection coverZ0200376Piece
Not listed items are only available in the module!
Complete parts PREMIUM PRO 1 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200346Set
Z0200347Set
Z0200348Set
Z0200349Set
Z0200350Set
Z0200370Set
Z0200372Set
Component parts PREMIUM PRO 1,5 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200401Piece
21Gear box capZ0200402Piece
31WasherZ0200403Piece
42Gear wheelZ0200404Piece
51Driving shaftZ0200405Piece
61Center gear wheelZ0200406Piece
81Right side plate Z0200408Piece
91Top hook pinZ0200409Piece
122Chain guide rollerZ0200412Piece
141Load Chain sprocketZ0200414Piece
155Hand chainZ0200415m
161Left side plateZ0200416Piece
171Chain stripperZ0200417Piece
181Chain suspensionZ0200418Piece
191Split pinZ0200419Piece
201PinZ0200420Piece
213Load chainZ0200421m
221Name plateZ0200422Piece
231Brake seatZ0200423Piece
251Ratchet diskZ0200425Piece
264Name plate rivetZ0200426Piece
271Split pinZ0200427Piece
281Castle nutZ0200428Piece
291Hand wheel coverZ0200429Piece
761Dust protection coverZ0200476Piece
Complete parts PREMIUM PRO 1,5 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200446Set
Z0200447Set
Z0200448Set
Z0200449Set
Z0200450Set
Z0200470Set
Z0200472Set
12
Component parts PREMIUM PRO 2 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200501Piece
21Gear box capZ0200502Piece
31WasherZ0200503Piece
42Gear wheelZ0200504Piece
51Driving shaftZ0200505Piece
61Center gear wheelZ0200506Piece
81Right side plate Z0200508Piece
91Top hook pinZ0200509Piece
122Chain guide rollerZ0200512Piece
141Load Chain sprocketZ0200514Piece
155Hand chainZ0200515m
161Left side plateZ0200516Piece
171Chain stripperZ0200517Piece
181Chain suspensionZ0200518Piece
191Split pinZ0200519Piece
201PinZ0200520Piece
213Load chainZ0200521m
221Name plateZ0200522Piece
231Brake seatZ0200523Piece
251Ratchet diskZ0200525Piece
264Name plate rivetZ0200526Piece
271Split pinZ0200527Piece
281Castle nutZ0200528Piece
291Hand wheel coverZ0200529Piece
761Dust protection coverZ0200576Piece
Not listed items are only available in the module!
Complete parts PREMIUM PRO 2 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200546Set
Z0200547Set
Z0200548Set
Z0200549Set
Z0200550Set
Z0200570Set
Z0200572Set
Component parts PREMIUM PRO 3 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200601Piece
21Gear box capZ0200602Piece
31WasherZ0200603Piece
42Gear wheelZ0200604Piece
51Driving shaftZ0200605Piece
61Center gear wheelZ0200606Piece
81Right side plate Z0200608Piece
91Top hook pinZ0200609Piece
122Chain guide rollerZ0200612Piece
141Load Chain sprocketZ0200614Piece
155Hand chainZ0200615m
161Left side plateZ0200616Piece
171Chain stripperZ0200617Piece
181Chain suspensionZ0200618Piece
191Split pinZ0200619Piece
201PinZ0200620Piece
213Load chainZ0200621m
221Name plateZ0200622Piece
231Brake seatZ0200623Piece
251Ratchet diskZ0200625Piece
264Name plate rivetZ0200626Piece
271Split pinZ0200627Piece
281Castle nutZ0200628Piece
291Hand wheel coverZ0200629Piece
761Dust protection coverZ0200676Piece
Complete parts PREMIUM PRO 3 t
ItemQty. DescriptionPart-No.
461
471
481
491
501
701
721
Top load hook assembly, Item31, 33 (2x),
34 (2x), 35 (2x), 47
Safety latch assembly,
Item 36, 37, 38, 39
Load hook assembly,
Item 32, 41 (2x),
42, 43,
44 (2x), 45 (2x), 47
Friction plates assembly, Item 24 (2x)
Overload protection
assembly, Item 51,
52, 53, 54, 55, 56
Ratchet Pawl assembly, Item 10 (2x), 11
(2x), 13 (2x)
Locking set assembly,
Item 7, 30 (2x)
Z0200646Set
Z0200647Set
Z0200648Set
Z0200649Set
Z0200650Set
Z0200670Set
Z0200672Set
13
Component parts PREMIUM PRO 5 t
ItemQty. DescriptionPart-No.
18Locking nutZ0200701Piece
21Gear box capZ0200702Piece
31WasherZ0200703Piece
42Gear wheelZ0200704Piece
51Driving shaftZ0200705Piece
61Center gear wheelZ0200706Piece
81Right side plate Z0200708Piece
91Top hook pinZ0200709Piece
122Chain guide rollerZ0200712Piece
141Load Chain sprocketZ0200714Piece
155Hand chainZ0200715m
161Left side plateZ0200716Piece
171Chain stripperZ0200717Piece
181Chain suspensionZ0200718Piece
191Split pinZ0200719Piece
201PinZ0200720Piece
213Load chainZ0200721m
221Name plateZ0200722Piece
231Brake seatZ0200723Piece
251Ratchet diskZ0200725Piece
264Name plate rivetZ0200726Piece
271Split pinZ0200727Piece
281Castle nutZ0200728Piece
291Hand wheel coverZ0200729Piece
761Dust protection coverZ0200776Piece
Not listed items are only available in the module!
in the sense of 2006/42/EC Guidelines, Appendix II A, 2004/108/EG,
Appendix I and 2006/95/EG, Appendix III
We herewith declare that the
PLANETA-Hebetechnik GmbH, Resser Straße 17, 44653 Herne
that the partly completed machinery
Chain Hoist Model PREMIUM PRO
in payload range 250 kg – 30.000 kg
which was developed for lifting and lowering of loads, in the standard version, including
load capacity control and meets the basic requirements for the following EC directives,
as applicable for the delivered scope:
EG-Maschine-Directive 2006/42/EG
Authorized for the compilation of the relevant technical documentation
Dipl.-Ing. Matthias B. Klawitter, CE-Koordinator,
PLANETA-Hebetechnik GmbH, Resser Straße 17, 44653 Herne
Herne, 08.06.2016 PLANETA-Hebetechnik GmbH
Dipl.-Ing. Christian P. Klawitter
(General Manager)
For the completion, installation and commissioning according to the operating
instructions is responsible