Page 1
Twin-engine Aircraft with landing fl aps and retractable landing gear
NOTE:
Slicing works best
with CURA!
www.planeprint.com
the ONLY place where you can get
original Planeprint STL fi les legally!
PRINTING & ASSEMBLING MANUAL
Page 2
PLALW-PLA CARBONTPU
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
2
Page 3
RC Components
MOTORS 2 pieces, for example: • PLANET-HOBBY JOKER 3542-6,5 V3 800 KV BRUSHLESS MOTOR
PROPELLER 3 blade Prop 10*7 like Master Airscrew, 1 piece clockwise and 1 piece conterclockwise!
or 2 blades 12*7 (is very close to the ground when the gear defl ects!)
CONTROLLERS suitable for your Motors, 2 pieces
OPTION 1: you can either use two controllers without BEC and an external supply for the servos.
NOTE The motor cables should
be twisted to avoid interference.
Motor L
Motor R
Prop right-turning
Prop counterclockwise
Battery
Receiver
XT60
BEC (5V)
XT30
Controller
BEC
(5V)
Controller
BEC
(5V)
Y cable
OPTION 2: two BEC controllers and deactivate the BEC on one of them (Pull the red + cable out of the plug)
Receiver
Battery
XT60
Controller
BEC
(5V)
Controller
BEC
(5V)
Motor L
Motor R
Prop right-turning
Prop counterclockwise
Y cable
RECEIVER 9 Channel
BATTERY 4S LiPo-Akku, 3500 - 4500 mAh (Ideal weight 300 to 400 grams)
SERVOS 6 pieces max 12 mm thick, for example: • Hitec HS55
• Savöx SH-0254
2 Servos max 9 mm thick, for example: • PLANET-HOBBY ECO Plus Picco 8
• Hitec HS 40 Eco Servo 4,8g
SERVO CABLE cross section 0.25 qmm, twisted cable, 4 meters
(We recommend soldering the cables instead of using plug-in extensions)
Servo cable extension with plugs 50 mm, 2 pieces
MOTOR CABLE cross section1.5 qmm (to extend the distance between controller and motor)
SERVOLESS RETRACTS Two normal and one steerable Nose Wheel, size M
35 mm
33 mm
Ø 4 mm
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
3
Page 4
Required accessoires
Links to recommended accessories can be found on
www.planeprint.com/ov10 (scroll down)
• LW-PLA (cannot be replaced by PLA!), ~1100 grams
• PLA oder better Tough PLA, ~400 grams
• LW-TPU Colorfabb VarioShore (A95 possible), ~100 grams
– basic equipment
Materials
• CA super glue (liquid and liquid medium)
• CA activator
• some tapping screws Ø2mm
• Metal screw 3*8mm, 5 pieces
• Metal screw 3*20mm, 11 pieces
• Metal screw 3*35mm, 3 pieces
• Metal screw 3*6mm (or grub screw), 5 pieces
• Metal screw nut 3mm, 7 pieces
• Carbon tube Ø10mm*1000mm (inside 8mm), 1 piece
• Carbon tube Ø6*1000mm, 2 pieces
• Carbon fi ber strip (fl at profi le) 1*5*1000mm, 1 piece
(Can also be replaced by a carbon rod Ø3mm)
• Steel wire Ø1*1000mm, 3 pieces
• Rod connection hole Ø1 to 2mm, 8 pieces
• Ball bearings 3x6x2,5mm, 6 pieces
• Self-adhesive Velcro tape
• Velcro strap
Tapping screws Ø2mm
Rod connection hole Ø 1 to 2mm
Metal screw
Tools
Cutter knife, small Philips screwdriver, Sandpaper grain ~150,
Metal saw, Needle nose pliers, Soldering tool
Carbon tube
Ball bearings
3 2.5
6 mm
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
4
Page 5
The development of a complex, airworthy RC flight model to express on any standard 3D printer is a very extensive process. Therefore, we appeal to your fairness
not to forward the STL data you have acquired to third parties.
Thank you for your understanding and have fun with your PLANEPRINT MODEL!
Printing the parts – Printing profiles
This manual is constantly being improved and supplemented, we recommend
downloading the latest version from our website before building.
To print all PLANEPRINT models you need to set some basic profiles in Cura
(If you use another slicer, please set the same parameters).
You can find the description at
For this model you need the following profiles:
NOTE When printing the OV-10 Bronco you should pay particular attention to a light weight
of each individual part, since the necessary installations are already very heavy in total
(Gear, Motors, battery, many servos and cables ...).
The heavier the flying weight becomes, the more carefully you have to fly it!
www.planeprint.com/print
PROFILE P5_Gyroid
It is essential for the necessary stability of the LW parts
printed with PROFILE_5 are as stable as possible. Please
use a test part to check the strength by fracture tests. It must
not break along the layer lines under any circumstances! Also
note that the printing temperature for LW-PLA is as low as
possible to obtain a wall thickness of 0.4 to 0.6 mm at a flow
of 60 to 70 % (depending on brand).
Caution: at too high temperatures, LW-PLA becomes
brittle and breaks more easily.
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
5
Page 6
PROFILE P1_Fullbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P1_Clips-br.stl
MATERIAL Tough PLA, Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
P1_Exhaust-br.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
6
Page 7
PROFILE P1_Fullbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
P1_Interconnects-br.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
• Print this part 3 times
P1_Landing light A version-br.stl
MATERIAL PLA, Weight: ~ 0 g
ADDITIONAL SETTINGS
• Transparent filament recommended
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
7
Page 8
PROFILE P1_Fullbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
P1_Motormount 42-br.stl
MATERIAL Tough PLA, Weight: ~ 14 g
ADDITIONAL SETTINGS
• Print this part 2 times
These parts hold the motor and must be
absolutely stable! Ensure good layer
adhesion.
P1_Parts 1-br.stl
MATERIAL Tough PLA, Weight: ~ 17 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
8
Page 9
PROFILE P1_Fullbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P1_Parts 2-br.stl
MATERIAL PLA, Weight: ~ 5 g
ADDITIONAL SETTINGS
None required
P1_Parts 3-br.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
9
Page 10
PROFILE P1_Fullbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
P1_Servo mount-br.stl
MATERIAL PLA, Weight: ~ 24 g
ADDITIONAL SETTINGS
None required
P1_Spinner Plates 6mm-br.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
10
Page 11
PROFILE P1_Fullbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P1_Wing Clips-br.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
11
Page 12
PROFILE P1_Fullbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
V_Canopy back-br.stl
MATERIAL PLA, ~ 34 g
SETTINGS
• Layer Height: 0.25 mm
• Wall Line Count/Perimeters: 1
• Spiralize Outer Contour (Cura)/
Spiral Vase (Prusa)
• Top and Bottom Layers: 0
• Set Brim
Transparent filament recommended
V_Canopy front-br.stl
MATERIAL PLA, ~ 42 g
SETTINGS
• Layer Height: 0.25 mm
• Wall Line Count/Perimeters: 1
• Spiralize Outer Contour (Cura)/
Spiral Vase (Prusa)
• Top and Bottom Layers: 0
• Set Brim
Transparent filament recommended
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
12
Page 13
PROFILE P1_Fullbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
V_Landing light D version-br.stl
MATERIAL PLA, ~ 0 g
SETTINGS
• Layer Height: 0.25 mm
• Wall Line Count/Perimeters: 1
• Spiralize Outer Contour (Cura)/
Spiral Vase (Prusa)
• Top and Bottom Layers: 0
Transparent filament recommended
V_Light 1-br.stl 2 pieces
V_Light 2-br.stl 4 pieces
MATERIAL PLA, ~ 0 g
SETTINGS
• Layer Height: 0.25 mm
• Wall Line Count/Perimeters: 1
• Spiralize Outer Contour (Cura)/
Spiral Vase (Prusa)
• Top and Bottom Layers: 0
Transparent filament recommended
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
13
Page 14
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_Battery plate-br.stl
MATERIAL PLA, Weight: ~ 34 g
ADDITIONAL SETTINGS
None required
P2_Canopy cross-br.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
• Wall Line Count/Perimeters: 1
• Infill Density/Fill Density: 6 %
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
14
Page 15
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
P2_Canopy interconnects-br.stl
MATERIAL PLA, Weight: ~ 1 g
ADDITIONAL SETTINGS
None required
P2_Canopy lock A version-br.stl or
P2_Canopy lock D version-br.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
A version
D version
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
15
Page 16
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_FUS 2 frames-br.stl
MATERIAL PLA, Weight: ~ 18 g
ADDITIONAL SETTINGS
None required
P2_FUS M2 cross-br.stl
MATERIAL PLA, Weight: ~ 10 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
16
Page 17
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_FUS M3 cross-br.stl
MATERIAL PLA, Weight: ~ 23 g
ADDITIONAL SETTINGS
None required
P2_Gear front-br.stl
MATERIAL PLA, Weight: ~ 12 g
ADDITIONAL SETTINGS
• Wall Line Count/Perimeters: 5
• Top Layers: 5
• Bottom Layers: 5
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
17
Page 18
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_Gear L-br.stl and
P2_Gear R-br.stl
MATERIAL PLA, Weight: ~ 15 g
ADDITIONAL SETTINGS
• Wall Line Count (Perimeters): 5
• Top Layers: 5
• Bottom Layers: 5
P2_Gear mount-br.stl
MATERIAL PLA, Weight: ~ 29 g
ADDITIONAL SETTINGS
• Wall Line Count/Perimeters: 3
• Top Layers: 3
• Bottom Layers: 3
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
18
Page 19
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_Hinges-br.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
• Print this part 9 times
P2_Rim front bb-br.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
19
Page 20
PROFILE P2_Hollowbody
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
Tough PLA or PLA
P2_Rim main bb-br.stl
MATERIAL PLA, Weight: ~ 9 g
ADDITIONAL SETTINGS
• Print twice
P2_Servo covers AIL-br.stl
MATERIAL PLA, Weight: ~ 5 g
ADDITIONAL SETTINGS
• Wall Line Count/Perimeters: 1
• Infill Density/Fill Density: 6 %
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
20
Page 21
PROFILE P2_Hollowbody Tough PLA or PLA
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P2_Wing mount-br.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
P2_Carbon tool 10mm.stl and
P2_Carbon tool 6mm.stl
MATERIAL PLA, Weight: ~ 10 g
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
21
Page 22
PROFILE P4_Flex LW TPU (VarioShore)
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
P4_Tire front_br.stl and
P4_Tire main_br.stl (print twice)
MATERIAL LW TPU, Weight: ~ 18/27 g
ADDITIONAL SETTINGS
VarioShore with Flow 70 %:
• Wall Line Count: 5
• Top Layers: 5
• Bottom Layers: 5
• Infill Density: 15 %
• Infill Pattern: Gyroid
TPU A95:
• Wall Line Count: 3
• Top Layers: 3
• Infill Pattern: Gyroid
VarioShore with Flow 70 %
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
22
Page 23
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_AIL 1 L-br.stl and
P5_AIL 1 R-b.rstl
MATERIAL LW PLA, Weight: ~ 6 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
P5_AIL 2 L-br.stl and
P5_AIL 2 R-br.stl
MATERIAL LW PLA, Weight: ~ 6 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
23
Page 24
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_ELE 1-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
P5_ELE 2-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
24
Page 25
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_ELE 3-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
• print twice
P5_ELE 4-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
• print twice
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
25
Page 26
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Flap 1 L-br.stl and
P5_Flap 1 R-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
P5_Flap 2 L-br.stl and
P5_Flap 2 R-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
26
Page 27
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Flap 3 L-br.stl and
P5_Flap 3 R-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
P5_Flap 4 L-br.stl and
P5_Flap 4 R-br.stl
MATERIAL LW PLA, Weight: ~ 6 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
27
Page 28
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus 1 L-br.stl and
P5_Fus 1 R-br.stl
MATERIAL LW PLA, Weight: ~ 26 g
TIME ~ 5 hours
ADDITIONAL SETTINGS
None required
Remove support.
Please be careful with the knife!
P5_Fus 1 part-br.stl
MATERIAL LW PLA, Weight: ~ 0 g
TIME ~ 4 minutes
ADDITIONAL SETTINGS
None required
Cut the two parts apart and remove the bar.
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
28
Page 29
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus 2 L-br.stl and
P5_Fus 2 R-br.stl
MATERIAL LW PLA, Weight: ~ 52 g
TIME ~ 10 hour
ADDITIONAL SETTINGS
None required
Remove support.
Please be careful with the knife!
P5_Fus 3 L-br.stl and
P5_Fus 3 R-br.stl
MATERIAL LW PLA, Weight: ~ 32 g
TIME ~ 6 hours 30 minutes
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
29
Page 30
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus 4 L-br.stl and
P5_Fus 4 R-br.stl
MATERIAL LW PLA, Weight: ~ 18 g
TIME ~ 3 hours 30 minutes
ADDITIONAL SETTINGS
None required
P5_Fus M1-br.stl or
P5_Fus M1 D version-br.stl
MATERIAL LW PLA, Weight: ~ 45 g
TIME ~ 9 hours
ADDITIONAL SETTINGS
None required
D version
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
30
Page 31
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus M2 L-br.stl and
P5_Fus M2 R-br.stl
or
P5_Fus M2 L fl at version-br.stl and
P5_Fus M2 R fl at version-br.stl
MATERIAL LW PLA, Weight: ~ 30 g
TIME ~ 6 hours
ADDITIONAL SETTINGS
None requiredNone required
Flat version
P5_Fus M3 down-br.stl or
P5_Fus M3 down fl at version-br.stl
MATERIAL LW PLA, Weight: ~ 48 g
TIME ~ 9 hours
ADDITIONAL SETTINGS
None required
Flat version
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
31
Page 32
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus M3 up-br.stl
MATERIAL LW PLA, Weight: ~ 30 g
TIME ~ 6 hours 30 minutes
ADDITIONAL SETTINGS
None required
Remove support.
Please be careful with the knife!
P5_Fus M4 down-br.stl or
P5_Fus M4 down fl at version-br.stl
MATERIAL LW PLA, Weight: ~ 30 g
TIME ~ 6 hours
ADDITIONAL SETTINGS
None required
Flat version
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
32
Page 33
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Fus M4 up-br.stl
MATERIAL LW PLA, Weight: ~ 30 g
TIME ~ 6 hours
ADDITIONAL SETTINGS
None required
P5_HS L-br.stl and
P5_HS R-br.stl
MATERIAL LW PLA, Weight: ~ 22 g
TIME ~ 5 hours
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
33
Page 34
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can fi nd on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_HS M-br.stl
MATERIAL LW PLA, Weight: ~ 23 g
TIME ~ 4 hours 30 minutes
ADDITIONAL SETTINGS
None required
P5_Nose-br.stl or
P5_Nose D-Version-br.stl
MATERIAL LW PLA, Weight: ~ 15 g
TIME ~ 3 hours
ADDITIONAL SETTINGS
None required
D version
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
34
Page 35
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Rudder 1-br.stl
MATERIAL LW PLA, Weight: ~ 6 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
• Print twice
P5_Rudder 2-br.stl
MATERIAL LW PLA, Weight: ~ X g
TIME ~ 1 hour 30 minutes
ADDITIONAL SETTINGS
• Print twice
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
35
Page 36
PROFILE P5_Gyroid
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Light-Weight LW-PLA!
P5_Spinner 3B L-br.stl and
P5_Spinner 3B R-br.stl
MATERIAL LW PLA, Weight: ~ 4 g
TIME ~ 30 minutes
ADDITIONAL SETTINGS
None required
P5_VS 1 up L-br.stl and
P5_VS 1 up R-br.stl
MATERIAL LW PLA, Weight: ~ 7 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
36
Page 37
PROFILE P5_Gyroid
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Light-Weight LW-PLA!
P5_VS 1 down L-br.stl and
P5_VS 1 down R-br.stl
MATERIAL LW PLA, Weight: ~ 20 g
TIME ~ 4 hours
ADDITIONAL SETTINGS
None required
P5_VS 2 up L-br.stl and
P5_VS 2 up R-br.stl
MATERIAL LW PLA, Weight: ~ 5 g
TIME ~ 1 hour
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
37
Page 38
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Wing 1 L_br.stl and
P5_Wing 1 R_br.stl
MATERIAL LW PLA, Weight: ~ 45 g
TIME ~ 7 hours 30 minutes
ADDITIONAL SETTINGS
None required
P5_Wing 2 L_br.stl and
P5_Wing 2 R_br.stl
MATERIAL LW PLA, Weight: ~ 62 g
TIME ~ 11 hours
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
38
Page 39
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Wing 3 L_br.stl and
P5_Wing 3 R_br.stl
MATERIAL LW PLA, Weight: ~ 55 g
TIME ~ 9 hours
ADDITIONAL SETTINGS
None required
P5_Wingtip 1 L-br.stl and
P5_Wingtip 1 R-br.stl
MATERIAL LW PLA, Weight: ~ 4 g
TIME ~ 30 minutes
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
39
Page 40
PROFILE P5_Gyroid Light-Weight LW-PLA!
The information about the basic settings you can find on our website at PRINT.
Please note the additional settings for the individual parts!
It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
P5_Wingtip 2 L-br.stl and
P5_Wingtip 2 R-br.stl
MATERIAL LW PLA, Weight: ~ 3 g
TIME ~ 30 minutes
ADDITIONAL SETTINGS
None required
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
40
Page 41
Basic Information:
Gluing the parts printed with PROFILE P5
STEP 1 As a first step, it is important to roughen and smooth the adhesive surfaces with sandpaper.
STEP 2 Insert the interconnects into the slots provided on one side.
STEP 3 Apply a lot of glue to the side with the interconnects. It is important that there is glue everywhere,
especially on the outside and inside of the wall surfaces, in order to achieve a perfect connection.
The interconnects only serve to align the parts to each other. It is better not to apply glue here,
otherwise it can happen that the glue suddenly hardens while the parts are being put together and
stops the process.
Use medium viscosity CA glue, thinner glue would run down the parts too easily.
After assembly, align the two parts exactly and wipe off the excess CA glue from the surface
with a cloth. Now spray with activator spray along the gluing surface and carefully press the parts
together.
STEP 4 Clean the glued areas slightly with a sharp-bladed cutter.
PROFILES 5 parts are easy to repair
STEP 1 Using the knife, carefully remove the damaged part about 3 mm from the glue joint between two parts.
STEP 2 Cut wall and infill and clean the surface with sandpaper. The top surface of the damaged part remains!
STEP 3 The remaining top surface is about 1 mm thick. To compensate for this, you can move the new part to
be printed down the Z axis in Cura by 1 mm.
Glue joint
Broken part
Glue joint
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
41
Page 42
Fuselage assembly
medium liquid
Here is the example for the left outer fuselage. Repeat these steps with the right side in reverse.
P5_Fus 2 L-br.stl
P1_Interconnects-br.stl
P5_Fus 3 L-br.stl
V_Light 1-br.stl
The gear mount and FUS 2 frames
must be glued absolutely fi rmly to
the LW-PLA over the entire contact
surface! These parts must secure the
motor and gear
Note the markings for left and right.
P5_VS 1 up L-br.stl
P5_Fus 4 L-br.stl
P5_VS 2 up L-br.stl
P5_VS 1 down L-br.stl
P2_FUS 2 frames-br.stl
OV-10 BRONCO
P2_Gear mount-br.stl
P1_Parts 3-br.stl
P1_Exhaust-br.stl
Drill the 6 mm hole in
the LW-PLA here too
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
42
Page 43
Rudder linkage
Here is the example for
the right outer fuselage.
Repeat these steps with
the left side in reverse.
Sand this
rounding smooth
with sandpaper
P1_Parts 2-br.stl
P2_Hinges-br.stl
V_Light 1-br.stl
P5_Rudder 1-br.stl
P5_Rudder 2-br.stl
Steel Wire Ø1*210mm
Hinges (also valid for elevator, aileron and fl aps)
Make sure that the hinges are aligned correctly and
insert them into the openings as far as they will go.
Do not allow any glue to get into the holes!
Then insert a steel wire into the hinge from above.
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
43
Page 44
Flap inner Wing
P5_Wing 1 L-br.stl
P2_Hinges-br.stl
Sand this
rounding smooth
with sandpaper
Steel Wire Ø1*118mm
P5_Flap 1 L-br.stl
Carbon Tube Ø6mm
P5_Flap 2 L-br.stl
Carbon Tube Ø6*125mm
Carbon Tube Ø10mm
P5_Wing 1 L-br.stl
OV-10 BRONCO
Use the carbon tubes to align the parts precisely,
but make sure that they do not stick!
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
44
Page 45
Main Fuselage
P5_Fus M3 down fl at version-br.stl
P5_Fus M4 down fl at version-br.stl
P5_Fus M2 L fl at version-br.stl
P5_Fus M2 R fl at version-br.stl
P5_Fus M1 D version-br.stl
P5_Nose D-Version-br.stl
D version
A version
P5_Nose-br.stl
There are different versions, make sure
you have printed the correct parts!
P5_Fus M4 up-br.stl
P5_Fus M3 up-br.stl
P5_Fus M4 down-br.stl
Flat version
P5_Fus M4 up-br.stl
P5_Fus M3 down-br.stl
P5_Fus M2 L-br.stl
P5_Fus M2 R-br.stl
P5_Fus M1-br.stl
FIRST
P5_Fus M3 up-br.stl
medium liquid
FIRST
P5_Fus M4 down-br.stl
P5_Fus M2 R-br.stl
P5_Fus M3 down-br.stl
P1_Interconnects-br.stl
P5_Fus M2 L-br.stl
P5_Fus M1-br.stl
P5_Nose-br.stl
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
45
Page 46
Main Fuselage
medium liquid thin liquid
P2_FUS M3 cross-br.stl
Glue all PLA parts into the fuselage as shown in the picture.
First insert the carbon tubes into the front gear mount and into
the fuselage. Only then let thin CA glue run into all gaps to get a
strong bond with the fuselage.
P2_FUS M2 cross-br.stl
P1_Parts 3-br.stl
Carbon Tube Ø6*166mm
Carbon Tube Ø6*257mm
P2_Gear mount-br.stl
P2_Canopy lock A version-br.stl
P1_Landing light A version-br.stl
Canopy
V_Canopy back-br.stl
OV-10 BRONCO
V_Canopy front-br.stl
P2_Canopy interconnects-br.stl
P2_Wing mount-br.stl
P2_Canopy lock A version-br.stlP2_Canopy cross-br.stl
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
46
Page 47
Outer Wing
medium liquid
The tubes must not be glued on!
The wing clip is not glued on and is used
to secure the wings.
P1_Wing Clips-br.stl
Carbon Tube Ø10*1000mm
Carbon Tube Ø6*1000mm
P2_Wing mount-br.stl
V_Light 2-br.stl
P5_Wingtip 1 L-br.stl
P1_Interconnects-br.stl
P5_Wingtip 2 L-br.stl
P5_Wing 3 L-br.stl
P2_Hinges-br.stl
P5_Wing 2 L-br.stl
P5_AIL 1 L-br.stl
P5_Flap 3 L-br.stl
P5_Flap 4 L-br.stl
Steel Wire Ø1*222mm
Steel Wire Ø1*136mm
P5_AIL 2 L-br.stl
Servo Aileron
The control horn must be in line
with the axis of rotation.
P2_Servo covers AIL-br.stl
Cable duct
P5_Wing 2 L-br.stl
P1_Servo mount-br.stl
Steel Wire Ø1mm
5 mm
P1_Clips-br.stl
P5_Wing 3 L-br.stl
P1_Parts 1-br.stl
OV-10 BRONCO
Steel Wire Ø1*222mm
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
47
Page 48
Steel wire suspended Gear
This suspension with simple steel wires is extremely
effective and makes it possible to realize fully printed
gear legs of this length. You can determine the force
of the suspension by the number of wires. If the fl ying
weight is according to our specifi cations, then 4 wires
per side are just right.
Servoless Retract
Do not screw the gear too tight to the servoless
retract and check regularly!
Assemble the landing gear parts as shown in the
picture and insert the steel wires one by one fi rst at
the bottom of the wheel axle into the bracket, then
the upper end into the bracket at the top.
Ball bearings
Metal screw 3*35mm
Metal screws 3*6mm
or grub screws
STEP 2
P2_Gear L-br.stl
Metal screw
3*20mm
STEP 1
P2_Rim main bb-br.stl
OV-10 BRONCO
P4_Tire main-br.stl
Secure this screw nuts with
a drop of medium CA glue.
Steel Wire Ø1*94mm,
4 pieces
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
48
Page 49
Steel wire suspended Front Gear
Servoless Retract
P2_Gear front-br.stl
Metal screw 3*6mm
or grub screw
Steel Wire Ø1*85mm,
1 piece on each side
Metal screw 3*20mm
P4_Tire front-br.stl
Secure this screw nuts with
a drop of medium CA glue.
Servo steering front Gear
Rod connection
P2_Rim front bb-br.stl
Metal screw
3*35mm
Ball bearings
Viewed from behind
P1_Parts 1-br.stl
OV-10 BRONCO
NOTE It is very important that the
servo is positioned at the correct
height. When the front gear is
retracted, the wheel must be vertical,
not at an angle! Make sure that the
servo can move without blocking
when you steer rudder and the gear
is retracted.
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
49
Page 50
Servos Rudder
P1_Servo mount-br.stl
Screw these brackets to the servo cover
and glue them to the back of the fuselage.
Unscrew the cover and apply enough glue
to the brackets.
Either stick the servo to the cover with
double-sided adhesive tape or wrap it with
tape and stick it with CA glue.
Micro Servo max 9 mm
Steel Wire Ø1mm
5 mm
P1_Clips-br.stl
The cable of the servo must be extended.
There is a cable duct up to the front.
Paint the rod with signal color
so that you can see if it is closed.
Steel wire Ø1mm
P1_Servo mount-br.stl
P1_Servo mount-br.stl
P2_Canopy lock A version-br.stl
open close
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
50
Page 51
Horizontal stabilizer
medium liquid
P5_HS L-br.stl
P5_ELE 3-br.stl
P5_ELE 4-br.stl
P5_ELE 2-br.stl
Steel Wire
Ø1*480mm
IMPORTANT Make sure that the
elevator is absolutely easy to move. If
not, look for the point where you need
to rework something.
P5_ELE 1-br.stl
When the HS parts are glued together, insert the
carbon fi ber strip all the way into the slot and then
run thin CA glue into the gap.
V_Light 2-br.stl
P1_Parts 2-br.stl
Carbon fi ber strip 1*5*488mm
(or carbon rod Ø3mm)
P5_HS M-br.stl
Sand this
rounding smooth
with sandpaper
P5_HS R-br.stl
P5_ELE 3-br.stl
P5_ELE 4-br.stl
P1_Parts 1-br.stl
P1_Parts 2-br.stl
P2_Hinges-br.stl
Steel wire Ø1mm
Cable duct
Fasten the horizontal stabilizer
with these four tapping screws.
A plug-in extension should be
used for the elevator servo.
Secure the plugs with tape.
OV-10 BRONCO
P1_Servo mount-br.stl
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
51
Page 52
Motor mount
These arrows point upwards
and backwards.
P1_Motormount 42-br.stl
Screw the motor mount as shown in the
picture and then let thin CA glue run into
all the gaps so that everything is stable.
The sloping side is at the bottom
Cable duct
P5_Spinner 3B R-br.stl
P1_Spinner Plates 6mm-br.stl
P5_Fus 1 L-br.stl
Tapping screws Ø2*12
Metal screws
3*20mm
Motor cross with
hole spacing 42 mm
SAFETY FIRST Make sure the
prop does not generate vibrations.
Check regularly that the motor
mounting is tight!
P5_Fus 1 part-br.stl
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
52
Page 53
Flap linkage
Glue the connector for the outer fl ap into the carbon tube
of the inner fl ap. Make sure that the fl aps are absolutely
parallel to each other! There are two versions of the
connector for tubes with different inner diameters.
The connector is NOT glued to the outer fl ap!
Flap outer wing
Connector
P1_Parts 1-br.stl
Flap inner wing
P1_Parts 1-br.stl
100 %
0 %
Side view
Mount the linkage and servo and position it in the fuselage.
Glue the servo into the recess provided and clip the base
of the control horn onto the carbon tube. Screw the control
horn tight and adjust everything as shown. The control horn
must point backwards when the fl aps are in the neutral
position. Then glue the base fi rmly to the tube. The horn is
only attached with the screws and can be removed.
P1_Parts 1-br.stl
OV-10 BRONCO
Steel wire Ø1mm
Top side
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
53
Page 54
RC Components
P1_Parts 1-br.stl
You set the correct CG with
the position of the battery.
Battery plate
Battery
Insert the two antennas of
the receiver into this bracket
to fi x them in an optimal 90°
position. Attach the part to
the inside of the fuselage with
Velcro or CA glue. Search for
a vacant position
Receiver
Controller
Controller
P1_Clips-br.stl
Use these clips to
secure the cables.
Screw the parts of the battery plate
together and glue the base into the fuselage
as shown in the picture. The plate can then
be removed at any time.
Use self-adhesive Velcro tape and Velcro
strap to attach the battery.
P2_Battery plate-br.stl
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
54
Page 55
Wing fastening
Attach the main fuselage and the outer fuselages to the
carbon tubes and secure to the rear (6mm) tube with the
clamps and two screws.
When fi tting the outer wings, the fl ap must be attached
to the driver. It is held in place by the wing clip, which is
clipped into the end piece on the 10 mm carbon tube.
P1_Wing Clips-br.stl
Before every fl ight, check that
the clip is properly engaged!
P1_Parts 1-br.stl
Center of Gravity
(CG)
The aircraft must balance on
(80mm behind the leading edge)
markings
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
55
Page 56
Technical specifi cations
WINGSPAN 1400 mm/55.1 inches
LENGTH 1374 mm/54 inches (A version), 1458 mm/57.4 inches (D version)
FLIGHT WEIGHT 2850 grams
WING LOAD 65 g/dm
Version D (extended nose)
2
Version A (short nose)
OV-10 BRONCO
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
56
Page 57
Control Direction Test Look at the aircraft from behind
ELEVATOR
20 mm up
20 mm down
AILERON
18 mm up
15 mm down
RUDDER
20 mm left
20 mm right
NOTE Mix the front wheel servo to this channel.
FLAPS Normal Start, slow fl ight Landing
Mix the elevator
1 mm (10 %) downards
15 mm down
NOTE The fl aps must be aligned exactly the same in every position, otherwise the aircraft will not fl y straight!
45 mm down
LANDING GEAR
EXPO
ELEVATOR 40 %
AILERON 40 %
RUDDER 30 %
OV-10 BRONCO
(for some remote
controls a minus
has to be in front
of the number)
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
57
Page 58
AGE RECOMMENDATION 14+
NOT FOR CHILDREN UNDER 14 YEARS.
THIS IS NOT A TOY!
The STL data (or data processed from it, such as G codes)
must never be passed on to third parties!
The purchase of the STL does not authorize the production
of models for third parties.
By using the download data, an RC model airplane, called
„model“ for short, can be manufactured using a 3D printer.
As a user of this model, only you are responsible for safe
operation that does not endanger you or others, or that
does not damage the model or property of others.
PLANEPRINT.com assumes no responsibility for damage to
persons and property caused by pressure, transport or use
of the product. Filaments, printing supplies, hardware or
consumables that can not be used after faulty 3D printing
will not be replaced by PLANEPRINT.com in any way.
When operating, always keep a safe distance from your
model in all directions to avoid collisions and injuries.
This model is controlled by a radio signal. Radio signals can
be disturbed from outside without being able to influence
it. Interference can lead to a temporary loss of control.
Always operate your model on open terrains, far from cars,
traffic and people.
Keep all chemicals, small parts and electrical components
out of the reach of children.
Avoid water contact with all components that are not specially
designed and protected. Moisture damages the electronics.
Never take an item of the model or accessory in your mouth
as this can lead to severe injuries or even death.
Never operate your model with low batteries in the transmitter or model.
Always keep the model in view and under control.
Use only fully charged batteries.
Always keep the transmitter switched on when the model
is switched on.
Always remove the battery before disassembling the model.
Keep moving parts clean and dry at all times.
Always allow the parts to cool before touching them.
Always remove the battery after use.
Make sure that the Failsafe is properly set before the flight.
Always follow the instructions and warnings for this product
and any optional accessories (servos, receivers, motors,
propellers, chargers, rechargeable batteries, etc.) carefully.
We develop our models to the best of our knowledge and belief.
We accept no liability for consequential damage and injuries
caused by improper use or incorrectly printed parts. Please be
careful when handling motors, batteries and propellers and
only move your model with insurance and in approved places!
Never operate the model with damaged wiring.
Never touch moving parts.
© PLANEPRINT.com, A-6021 Innsbruck, Conradstraße 6, [email protected]
© Design STL files by René Marschall • Layout: marschall designlab, marschall.cc
Loading...