PLANEPRINT JetWing User guide

Page 1
Modular high-performance EDF Jet or Glider
FUSELAGE EDF
FUSELAGE GLIDER
BIG WING
. . . . . . . . . . . . Page 62
NOTE: Slicing only works with CURA!
. . . . . . . Page 7
. . . . Page 33
. . . . . . . Page 46
You can fi nd the STL data at www.planeprint.com
PRINTING & ASSEMBLING MANUAL
Page 2
Modular system – 4 kits, many possibilities …
• FUSELAGE GLIDER version
• Standard WING
Canopy pilot
• FUSELAGE EDF Rudder version
• Standard WING
• FUSELAGE EDF version
• Standard WING
Canopy pilot
• FUSELAGE GLIDER version
• BIG WING
Canopy pilot
• FUSELAGE EDF version
• BIG WING
Canopy pilot
Canopy pilot
• FUSELAGE EDF Rudder version
• BIG WING
Canopy pilot
JETWING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
2
Page 3
Required accessoires
• some tapping screws Ø2 mm
• CA super glue (liquid and liquid medium)
• CA activator
• Self-adhesive Velcro tape
– basic equipment
(simply search for:
M2 flat head tapping
screw assortment)
Tools
Cutter knife, small Philips screwdriver, Sandpaper, Metal saw
Required accessoires – FUSELAGE EDF
• LW-PLA (cannot be replaced by PLA!), ~200 grams
• PLA oder bether Tough PLA, ~70 grams
• TPU A95, ~20 grams
• Metal screw 3*20mm with self-locking nut, 1 piece
• Carbon tube Ø8*1000mm, Ø8*480mm, Ø8*340mm
• Rod connection, 1 piece (for Rudder version only)
• Velcro strap
• Carbon rod Ø2mm or Steel wire Ø1mm for Servo Linkage
Required accessoires – FUSELAGE GLIDER
• LW-PLA (cannot be replaced by PLA!), ~200 grams
• PLA oder bether Tough PLA, ~40 grams
• Carbon tube Ø8*1000mm*, Ø8*480mm*, Ø8*340mm
* if you already have these tubes for FUSELAGE EDF, you can use them.
• Steel wire Ø1mm*200mm for Servo Linkage (for tow version only)
Required accessoires – Standard WING
• LW-PLA (cannot be replaced by PLA!), ~320 grams
• PLA oder bether Tough PLA, ~90 grams
• TPU A95, ~10 grams
• Rod connection, 2 pieces
• Servo extension cable 400mm, 2 pieces (a soldered servo cable extension is better)
• Carbon rod or Steel wire for Servo Linkage
Required accessoires – BIG WING
• LW-PLA (cannot be replaced by PLA!), ~500 grams
• PLA oder bether Tough PLA, ~120 grams
• TPU A95, ~10 grams
• Carbon tube Ø6*1000mm, 3 pieces
• Carbon fiber strips (flat profile) 1*6*1000mm*, 4 pieces
• Rod connection, 4 pieces
• Servo extension cable 400mm, 2 pieces and 600mm, 2 pieces (a soldered servo cable extension is better)
• Carbon rod or Steel wire for Servo Linkage
* If you can‘t get such profiles you can also use two 0.5*6*1000, 1*5*1000, several carbon rods Ø1mm or hardwood strips.
PRINTING & ASSEMBLING MANUAL
JETWING
© PLANEPRINT
3
Page 4
RC Components
ENGINE 4S EDF 70 MM – FMS or Wemotec Mini Fan, Stream Fan (We use the FMS from Pichler)
ATTENTION: the drive should provide a maximum thrust of 1.8 Kg. If you want to use
a 5S or 6S drive, be aware that the JETWING will be overpowered and fl y accordingly carefully and dosed! Note: With some EDF the motor cables must be extended a little!
BEC-CONTROLLER suitable for your EDF (Make sure to use suffi ciently dimensioned plug connections!)
RECEIVER 4 Channel (Standard WING), 6 Channel (BIG WING)
BATTERY 4S LiPo-Akku, 3000 - 4000 mAh (Maximum dimensions: 140*40*40 mm, ideal weight 390g)
or a receiver battery for the GLIDER VERSION
SERVOS WINGS 2 pieces like Corona 939MG, or equivalent (Standard WING)
The servos should defi nitely have metal gears and a torque of min. 2.5 kg/cm,
for 5S or 6S drive 4 kg/cm!
4 pieces like Corona DS-239MG, or equivalent
(BIG WING or Standard WING (FREE TUNING PARTS version)
SERVO RUDDER 1 piece like Corona 939MG, 929MG or equivalent
SERVO TOW COUPLING 1 piece like Corona 939MG, 929MG or equivalent
Maximum dimensions Wing Servos:
max. 30 mm
max. 29 mm max. 13 mm
Maximum dimensions Wing Servos
Maximum dimension Rudder Servo:
max. 22.5 mm max. 11.5 mm
max. 24.6 mm
BIG WING or Standard WING (You fi nd this Wing version in the FREE TUNING PARTS on our website):
JETWING
max. 10 mm
max. 35 mm
max. 30 mm
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
4
Page 5
Printing the parts – Printing profiles
This manual is constantly being improved and supplemented, we recommend downloading the latest version from our website before building.
For slicing all Planeprint
Important for the
models, these profiles have
1-wall-print (P3, P5)!
to be created in Cura:
In order to print airfoils of the lowest possi-
PROFILE P1_fullbody PROFILE P2_hollowbody PROFILE P3_surface PROFILE P4_flex PROFILE P5_gyroid
You can find the description at www.planeprint.com/print
Here we show you how to make adjustments from a standard CURA profile.
For this model we need only 3 (P1, P4, P5), easy to create profiles.
ble weight with high stability, it is necessa­ry to print with only one wall line (Nozzle 0.4 mm). Decisive here is the adhesion between the layers! To achieve this, you must print at a much higher temperature than normal. As a guideline, 230° C is a good starting point. The parts-cooling fan should be set to 0% or a maximum of 20%. Since not every printer works the same, it may be necessary to make small adjustments to these settings.
For the new PROFILE P5_gyroid it is essential to use Cura Version 5 or later, It will work with older versions, but the weight of the parts will be higher and the printing time longer.
It is essential for the necessary stability of the JETWING that the LW parts printed with PROFILE_5 are as stable as possible. Please use a test part to check the strength by fracture tests. It must not break along the layer lines under any circumstances! Also note that the printing temperature for LW-PLA is as low as possible to obtain a wall thickness of 0.4 to 0.6 mm at a flow of 65%. At too high temperatures, LW-PLA becomes brittle and breaks more easily.
The development of a complex, airworthy RC flight model to express on any standard 3D printer is a very complex and extensive process. Therefore, we appeal to your fairness not to forward the STL data you have acquired to third parties. Our STL files are provided with indelible copyright water­marks that can be verified at any time.
Thank you for your understanding and have fun with your PLANEPRINT MODEL!
PRINTING & ASSEMBLING MANUAL
JETWING
© PLANEPRINT
5
Page 6
Basic Information:
Gluing the parts printed with PROFILE P5
STEP 1 As a fi rst step, it is important to roughen and smooth the adhesive surfaces with sandpaper.
STEP 2 Insert the interconnects into the slots provided on one side.
STEP 3 Apply a lot of glue to the side with the interconnects. It is important that there is glue everywhere,
especially on the outside and inside of the wall surfaces, in order to achieve a perfect connection. The interconnects only serve to align the parts to each other. It is better not to apply glue here, otherwise it can happen that the glue suddenly hardens while the parts are being put together and stops the process.
Use medium viscosity CA glue, thinner glue would run down the parts too easily.
After assembly, align the two parts exactly and wipe off the excess CA glue from the surface
with a cloth. Now spray with activator spray along the gluing surface and carefully press the parts together.
STEP 4 Clean the glued areas slightly with a sharp-bladed cutter.
Installing the hinges – rudder/elevator/ailerons/fl aps
Spacer
Slots
First put the TPU hinges into the wing and put the aileron onto the hinges. Then fold the aileron a little to the side and put a drop of thin liquid on each hinge! CA glue. Wait until the glue has completely coagulated (due to capillary action) into the slots of the hinges and straighten the aileron again. Push it all the way to the wing, printed spacers provide the correct distance. Now spray some activator spray on each hinge to cure the CA glue. Repeat on the other side of the hinges.
Do not use too much glue and test if each hinge holds well.
JETWING
TPU hinge
PRINTING & ASSEMBLING MANUAL
thin
© PLANEPRINT
6
Page 7
FUSELAGE EDF version
JETWING
PLA LW-PLA TPU
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
7
Page 8
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Battery mount_p1_J.stl
MATERIAL PLA, Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
Canopy lock_p1_J.stl or Canopy lock tapping screw_p1_J.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
8
Page 9
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Fuselage protector 1_p1_J.stl
MATERIAL PLA, Weight: ~ 9 g
ADDITIONAL SETTINGS
None required
Fuselage protector 2_p1_J.stl
MATERIAL PLA, Weight: ~ 5 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
9
Page 10
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Handling surfaces_p1_J.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
Tension plate_p1_J.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
10
Page 11
PROFILE P1_FULLBODY
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
PLA or Tough PLA
Rudder Parts_p1_J.stl
MATERIAL PLA, Weight: ~ 5 g
ADDITIONAL SETTINGS
None required
Print this STL if you want to build the rudder with vector function (folder RUDDER VERSION).
Carbon tool_p1_J.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
11
Page 12
PROFILE P2_HOLLOWBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P2_HOLLOWBODY.
Please note the additional settings for the individual parts!
EDF-parts FMS_p2_J.stl EDF-parts Wemotec_p2_J.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
Skid wheel back_p2_J.stl
MATERIAL PLA, Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
If you want to build the version without wheels, take instead the STL
Skid Glider back_p2_J.stl
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
12
Page 13
PROFILE P2_HOLLOWBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P2_HOLLOWBODY.
Please note the additional settings for the individual parts!
Skid wheel front_p2_J.stl
MATERIAL PLA, Weight: ~ 9 g
ADDITIONAL SETTINGS
• Wall Line Count: 3
If you want to build the version without wheels, take instead the STL
Skid Glider front_p2_J.stl
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
13
Page 14
PROFILE P3_SURFACE TPU
The following parts must be sliced with the PROFILE P3_SURFACE (1-wall-print).
Please note the additional settings for the individual parts!
TPU-Mesh left_p3_J.stl TPU-Mesh right_p3_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
PROFILE P4_FLEX
TPU A95
Hinges rudder_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
Print this STL if you want to build the rudder with vector function (folder RUDDER VERSION).
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
14
Page 15
PROFILE P4_FLEX TPU A95
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Wheel back_p4_J.stl
MATERIAL TPU A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
• Infill Density 100 %
Wheel front_p4_J.stl
MATERIAL TPU A95, Weight: ~ 4 g
ADDITIONAL SETTINGS
• Infill Density 100 %
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
15
Page 16
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Canopy 1_p5_J.stl or Canopy pilot 1_p5_J.stl
MATERIAL LW-PLA, ~ 11 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Canopy 2_p5_J.stl or Canopy pilot 2_p5_J.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
16
Page 17
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
EDF-Cover FMS 1_p5_J.stl or EDF-Cover Wemotec_p5_J.stl
MATERIAL LW-PLA, ~ 8 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
EDF-Cover FMS 2_p5_J.stl
MATERIAL LW-PLA, ~ 1 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
17
Page 18
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 1_p5_J.stl
MATERIAL LW-PLA, ~ 33 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Fuselage 2 left_p5_J.stl Fuselage 2 right_p5_J.stl
MATERIAL LW-PLA, ~ 35 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
18
Page 19
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 2 part_p5_J.stl
MATERIAL LW-PLA, ~ 5 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Fuselage 3_p5_J.stl
MATERIAL LW-PLA, ~ 28 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
19
Page 20
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 4 Part1_p5_J.stl
MATERIAL LW-PLA, ~ 24 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
This version is without rudder. If you want to build the rudder with vector function use the STL in the folder RUDDER VERSION.
Fuselage 4 part2_p5_J.stl
MATERIAL LW-PLA, ~ 8 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
This version is without rudder. If you want to build the rudder with vector function use the STL in the folder RUDDER VERSION.
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
20
Page 21
PROFILE P5_GYROID Light-Weight LW-PLA/PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 4 Rudder_p5_J.stl
MATERIAL LW-PLA, ~ 26 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Print this STL if you want to build the rudder with vector function (folder RUDDER VERSION).
Rudder 1_p5PLA_J.stl
MATERIAL PLA, ~ 10 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Flow 100 %
• set Brim
• Retract settings for normal PLA
Print this STL if you want to build the rudder with vector function (folder RUDDER VERSION).
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
21
Page 22
PROFILE P5_GYROID Light-Weight LW-PLA/PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Rudder 2_p5PLA_J.stl
MATERIAL PLA, ~ 4 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Flow 100 %
• set Brim
• Retract settings for normal PLA
Print this STL if you want to build the rudder with vector function (folder RUDDER VERSION).
Nose_p5_J.stl
MATERIAL LW-PLA, ~ 12 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• set Brim
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
22
Page 23
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Interconnects_p1_J.stl
MATERIAL LW-PLA, ~ 2 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
You can also print the interconnects with PROFILE_1.
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
23
Page 24
ASSEMBLING MANUAL FUSELAGE EDF
Follow the instructions „Glueing the parts“ on page 6.
medium l.
Fuselage 2 right_p5_J.stl
STEP 1
Interconnects_p1_J.stl
Fuselage 2 part_p5_J.stl
STEP 2
Fuselage 2 left_p5_J.stl
First remove the lids on the openings for the tubes with the cutter knife.
Please be careful
and do not hurt yourself! The surfaces must
be absolutely fl at, nothing must protrude.
Fuselage 3_p5_J.stl
Nose_p5_J.stl
JETWING
Fuselage 1_p5_J.stl
Interconnects_p1_J.stl
FUSELAGE EDF
Fuselage 2_p5_J.stl
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
24
Page 25
Fuselage assembly
Version without Rudder
Fuselage 4 part2_p5_J.stl
Fuselage 4 Part1_p5_J.stl
Interconnects_p1_J.stl
Version with Rudder
Before you glue the brackets for the EDF cover in fuselage 4, you should turn the screws in and out again (hold the brackets with pliers).
Pay attention to the positio­ning as shown in the picture!
Fuselage 4 Rudder_p5_J.stl
EDF-parts FMS_p2_J.stl
Fuselage 4 Rudder_p5_J.stl
JETWING
Fuselage 1_p5_J.stl
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
25
Page 26
Skid wheel front_p2_J.stl
Carbon tube Ø8*480mm
Fuselage protector 1_p1_J.stl
Handling surfaces_p1_J.stl
Skid Glider front_p2_J.stl
Fuselage protector 2_p1_J.stl
Fuselage protector 2_p1_J.stl
Tension plate_p1_J.stl
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
26
Page 27
Gear assembly
Carbon tube Ø8*340mm
Skid wheel back_p2_J.stl
thin
Shorten the carbon tube to 340 mm with our
Carbon Tool and insert it into the guide groove
from behind. It must protrude completely into the PLA part at the front! Let thin CA glue run into the gap along the entire length to achieve a good bond to the fuselage and the PLA part in front.
Then place the rear PLA part (the version with the wheel or without) on the tube and align it vertically. Glue this part well too.
Wheel front_p4_J.stl
Metal screw 3*20mm with self-locking nut
Skid Glider back_p2_J.stl
JETWING
FUSELAGE EDF
Wheel back_p4_J.stl
Tapping screw Ø2*12 mm
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
27
Page 28
EDF mounting
Check which EDF brackets have the correct height for your EDF. The EDF must be exactly fl ush with the pushrod.
If the height of the bracket does not fi t, you can print it in Cura using the Z dimension at the required height.
Only when everything fi ts correctly, stick the brackets in the fuselage as shown in the picture and screw the EDF in place.
IMPORTANT it is imperative that the intake ring
supplied with the EDF is mounted!
EDF-Cover FMS 1_p5_J.stl
EDF-parts FMS_p2_J.stl
Controller
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
28
Page 29
EDF mounting
EDF-Cover FMS 2_p5_J.stl
For the EDF from FMS, these parts are glued here:
EDF-Cover FMS 1_p5_J.stl
4 Tapping screws Ø2*6 mm
NOTE Before mounting the EDF cover, pour
a little thin CA glue into the screw holes and spray
activator on it. This stabilizes this area.
If you plan to launch from the ground, you should glue the TPU mesh to the lower intake openings of the EDF.
JETWING
This will prevent dirt and small stones from being sucked in.
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
29
Page 30
Rudder assembly
Follow the instructions „Installing the hinges“ on page 6.
Rudder 1_p5PLA_J.stl
Hinges rudder_p4_J.stl
Rudder Parts_p1_J.stl
Rudder 2_p5PLA_J.stl
Rudder Parts_p1_J.stlRudder Parts_p1_J.stl
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
30
Page 31
Canopy
Canopy pilot_p5_J.stl
Canopy_p5_J.stl
Canopy lock_p1_J.stl or Canopy lock tapping screw_p1_J.stl
STEP 1
Canopy 1_p5_J.stl
STEP 2
Grub screw 3mm or tapping screw
Canopy 2_p5_J.stl
RC Components – Battery mount
Battery mount_p1_J.stl
Velcro strap
Self-adhesive Velcro tape
JETWING
FUSELAGE EDF
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
31
Page 32
Bowden for the receiver antennas
Controller
Attach the Tension belts here
Space for the receiver
Change the
position of the
battery to achieve
the correct CG.
JETWING
Velcro strap
FUSELAGE EDF
NOTE The TPU Tension
belts should be released during prolonged storage.
Replace them with new ones when they lose tension.
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
32
Page 33
FUSELAGE GLIDER version
JETWING
PLA LW-PLA TPUPLA LW-PLA TPU
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
33
Page 34
PROFILE P1_FULLBODY
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
PLA or Tough PLA
Canopy lock_p1_J.stl or Canopy lock tapping screw_p1_J.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
Fuselage protector_p1_J.stl
MATERIAL PLA, Weight: ~ 9 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
34
Page 35
PROFILE P1_FULLBODY
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
PLA or Tough PLA
Handling surfaces_p1_J.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
Hook_p1_J.stl
MATERIAL PLA, Weight: ~ 1 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
35
Page 36
PROFILE P1_FULLBODY
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
PLA or Tough PLA
Battery plate_p1.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
Carbon tool_p1_J.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
36
Page 37
PROFILE P2_HOLLOWBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P2_HOLLOWBODY.
Please note the additional settings for the individual parts!
Skid Glider front_p2_J.stl or Skid Tow_p2_J.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
If you want to build the version with Tow coupling, take instead the STL
Skid Tow_p2_J.stl
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
37
Page 38
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Canopy flat 1_p5_J.stl or Canopy pilot 1_p5_J.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Canopy flat 2_p5_J.stl or Canopy pilot 2_p5_J.stl
MATERIAL LW-PLA, ~ 7 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
38
Page 39
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 1_p5_J.stl
MATERIAL LW-PLA, ~ 33 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Fuselage 2 Glider left_p5_J.stl Fuselage 2 Glider right_p5_J.stl
MATERIAL LW-PLA, ~ 45 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
39
Page 40
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Fuselage 3 Glider_p5_J.stl
MATERIAL LW-PLA, ~ 39 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Fuselage 4 Glider_p5_J.stl or Fuselage 4+decal Glider_p5_J.stl
MATERIAL LW-PLA, ~ 10 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
40
Page 41
PROFILE P5_GYROID
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Light-Weight LW-PLA!
Nose_p5_J.stl
MATERIAL LW-PLA, ~ 12 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• set Brim
Interconnects_p1_J.stl
MATERIAL LW-PLA, ~ 2 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
You can also print the interconnects with PROFILE_1.
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
41
Page 42
ASSEMBLING MANUAL FUSELAGE GLIDER
Follow the instructions „Glueing the parts“ on page 6.
First remove the lids on the openings for the
medium l.
Fuselage 2 Glider left_p5_J.stl
STEP 1
Fuselage 2 part_p5_J.stl
STEP 2
Fuselage 2 Glider right_p5_J.stl
tubes with the cutter knife.
and do not hurt yourself! The surfaces must
be absolutely fl at, nothing must protrude.
Please be careful
Fuselage 4 Glider_p5_J.stl
Interconnects_p1_J.stl
Fuselage 3 Glider_p5_J.stl
Fuselage 2 Glider_p5_J.stl
Nose_p5_J.stl
JETWING
Fuselage 1 Glider_p5_J.stl
Interconnects_p1_J.stl
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
42
Page 43
Skid Glider_p2_J.stl
Carbon tube Ø8*480mm
Fuselage protector 1_p1_J.stl
Handling surfaces_p1_J.stl
thin
Shorten the carbon tube to 250 mm with our
Carbon Tool and insert it into the guide groove
from behind. It must protrude completely into the PLA part at the front! Let thin CA glue run into the gap along the entire length to achieve a good bond to the fuselage and the PLA part in front.
Tension plate_p1_J.stl
Carbon tube Ø8*250mm
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
43
Page 44
Canopy
Canopy pilot_p5_J.stl
Canopy_p5_J.stl
Canopy lock_p1_J.stl or Canopy lock tapping screw_p1_J.stl
STEP 1
Canopy 1_p5_J.stl
STEP 2
Grub screw 3mm or tapping screw
Canopy 2_p5_J.stl
RC Components – Battery mount
Glue the battery plate in the front of the fuselage and one or two strips of self-adhesive velcro on top to mount the battery.
Battery plate_p1.stl
JETWING
FUSELAGE GLIDER
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
44
Page 45
Tow coupling – optionally
Install the servo for the tow coupling as shown in the picture.
Steel wire Ø1mm
Tow Servo Brackets_p1.stl
Adjust the path of the steel wire so that you can safely hook and unhook the loop of the tow rope.
JETWING
If you want to make starts with the bungee hook, screw the hook here.
FUSELAGE GLIDER
Hook_p1_J.stl
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
45
Page 46
Standard WING
JETWING
PLA LW-PLA TPU
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
46
Page 47
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Aileron Parts_p1_J.stl
MATERIAL PLA, Weight: ~ 15 g
ADDITIONAL SETTINGS
None required
Wing fences_p1_J.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
47
Page 48
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Wing parts_p1_J.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
Wing protector_p1_J.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
48
Page 49
PROFILE P5_GYROID normal PLA or Tough PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! These parts must be printed with normal or Tough PLA.
Aileron 1 left_p5PLA_J.stl Aileron 1 right_p5PLA_J.stl
MATERIAL PLA, ~ 12 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Flow 100 %
• set Brim
• Retract settings for normal PLA
IMPORTANT The ailerons must NOT
be printed with LW-PLA, because at the high speed the JETWING can reach, the bending strength is not sufficient!
Aileron 2 left_p5PLA_J.stl Aileron 2 right_p5PLA_J.stl
MATERIAL PLA, ~ 13 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• set Brim
• Retract settings for normal PLA
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
49
Page 50
PROFILE P4_FLEX TPU A95
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Hinges wings_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
50
Page 51
PROFILE P4_FLEX TPU A95 or VarioShore
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Tension belt TPUA95_p4_J.stl Tension belt VarioShore_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
• Infill Density 100 %
INFO: the tension belt made of VarioShore LW-TPU is shorter because the material is more elastic. We recommend the variant made of VarioShore.
INFO Tension belt length
If you want to change them slightly in length, you can simply change the dimension of the X-axis in Cura (Uniform scaling must NOT be selected).
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
51
Page 52
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 1 left_p5+_J.stl Wing 1 right_p5+_J.stl
MATERIAL LW-PLA, ~ 29 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 2 left_p5+_J.stl Wing 2 right_p5+_J.stl
MATERIAL LW-PLA, ~ 16 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
52
Page 53
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 3 left_p5+_J.stl Wing 3 right_p5+_J.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 4 left_p5_J.stl Wing 4 right_p5_J.stl
MATERIAL LW-PLA, ~ 38 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wing left: Z Seam Position Back Right
• Wing right: Z Seam Position Back Left
Don‘t forget to set the Wall Line Count back to 1!
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
53
Page 54
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 5 left_p5_J.stl Wing 5 right_p5_J.stl
MATERIAL LW-PLA, ~ 30 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
NOTE If you plan to use 10mm wingservos
like Corona DS-239MG, print the STL Wing
5 10mmServo_p5_Jsw.stl. You can fi nd it for
download in the FREE TUNING PARTS on our website.
max. 10 mm
max. 35 mm
Wing 6 left_p5_J.stl Wing 6 right_p5_J.stl
MATERIAL LW-PLA, ~ 25 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
max. 30 mm
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
54
Page 55
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wingtip left_p5_J.stl Wingtip right_p5_J.stl
MATERIAL LW-PLA, ~ 10 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Interconnects wing_p1_J.stl
MATERIAL LW-PLA, ~ 2 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
You can also print the interconnects with PROFILE_1.
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
55
Page 56
ASSEMBLING MANUAL Standard WINGS
Follow the instructions „Gluing the parts“ on page 6.
For now, glue the following pairs together:
Wing 1 left_p5_J.stl
medium l.
Wing 4 left_p5_J.stl
Wing 2 left_p5_J.stl
Wing 3 left_p5_J.stl
medium l.
Wing 5 left_p5_J.stl
medium l.
Wing 6 left_p5_J.stl
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
56
Page 57
medium l.
Carbon tube Ø8*1000mm
medium l.
medium l.
Interconnects wing_p1_J.stl
Wing parts_p1_J.stl
Wingtip left_p5_J.stl
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
57
Page 58
Aileron assembly
Follow the instructions „Installing the hinges“ on page 6.
STEP 2
Aileron 2 left_p5PLA_J.stl
STEP 1
Aileron 1 left_p5PLA_J.stl
Glue the Wing fences along the edge between wing 5 and wing 6. They have the function to delay the stall point in slow fl ight and improve the fl ight characteristics in the border area.
Wing fences_p1_J.stl
Interconnects wing_p1_J.stl
Wing protector:
Glue the front part fi rst. Use the carbon tube for exact alignment.
Make sure that no glue gets on the tube!
Wing fastening
Tapping screw Ø2*8 mm
Wing parts_p1_J.stl
Wing protector_p1_J.stl
Carbon tube Ø8*480mm
JETWING
Tension belt TPUA95_p4_J.stl
Standard WING
Bottom side
The sleeve for the tension belt must be aligned as shown here so that the belt can be secured with a screw.
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
58
Page 59
Aileron Servo mounting
If you use the variant with the 10mm wing servos (FREE TUNING PARTS), see instructions BIG WING on page 79.
Tapping screws Ø2*8 mm
Cable duct
Mount the servo as shown here:
Aileron Parts_p1_J.stl
Make sure to achieve a stable connection of all glued joints and use strong materials for the linkage! Due to the high fl ying
speed of the JETWING, the parts are heavily loaded.
JETWING
Standard WING
Servo plate optional_p1.stl
If you prefer to glue the servo in place, you can use the STL „Servo platte optional_p1.stl“ and attach the servo cover with tape.
Wrap the servo with heat shrink tubing or tape before gluing!
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
59
Page 60
SETTINGS FOR FLYING – Standard WING
After installing the electronics and setting up the transmitter, check that the control surfaces are aligned correctly. Set the transmitter trim to zero. Align all rudders to zero position. Change the position of the moving parts by changing the length of the linkage from the servo arm to the control horn. In-fl ight adjustments can be made later with the trim.
Setting the servo travel
AILERON up: 12 mm, down: 12 mm ELEVATOR up: 10 mm, down: 10 mm
RUDDER (FUSELAGE EDF Rudder Version) left/rihgt: 18 mm
Expo setting
AILERON 40 %
ELEVATOR 30 %
RUDDER 0 %
Center of Gravity (CG)
The aircraft must balance precisely at the marks on the wing. Attention the different wings have different CG!
NOTE With fl ying wings the optimum CG range
is very small, the JETWING must balance exactly
on the marks on the wings!
Do not forget to check if the wings are exactly in ballance in the roll axis. If one wing is heavier, correct this with a small weight on the wingtip.
(for some remote controls a minus has to be in front of the number)
JETWING
Standard WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
60
Page 61
Control Direction Test
When checking the control directions, look at the aircraft from behind.
Elevator up
Elevator down
Aileron left
– Standard WING
Aileron right
Rudder left
Rudder right
FLIGHT PHASES:
+ 2 mm UP
+ 2 mm UP
NORMAL
START
(hand launch)
JETWING
+ 6 mm UP
Standard WING
+ 6 mm UP
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
61
Page 62
BIG WING
PLA LW-PLA TPU CARBON
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
62
Page 63
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Interconnects_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
servobrackets_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
• Print this part twice
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
63
Page 64
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Servocovers_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
Wing parts_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 13 g
ADDITIONAL SETTINGS
None required
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
64
Page 65
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Wing protector_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
Spar_p1_Jbw.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
You only need these spars if you do not have a carbon fl at profi le available. This STL must then be printed four times.
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
65
Page 66
PROFILE P5_GYROID PLA or Tough PLA
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Aileron 1_p5PLA_Jbw.stl
MATERIAL LW-PLA, ~ 23 g
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Retract settings for normal PLA!
• Flow 100 %
• set Brim
Aileron 2_p5PLA_Jbw.stl
MATERIAL LW-PLA, ~ 20 g
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Retract settings for normal PLA!
• Flow 100 %
• set Brim
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
66
Page 67
PROFILE P5_GYROID PLA or Tough PLA
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Flap 1_p5PLA_Jbw.stl
MATERIAL LW-PLA, ~ 11 g
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Retract settings for normal PLA!
• Flow 100 %
• set Brim
Flap 2_p5PLA_Jbw.stl
MATERIAL LW-PLA, ~ 22 g
ADDITIONAL SETTINGS
These parts must be printed with normal or Tough PLA.
• Retract settings for normal PLA!
• Flow 100 %
• set Brim
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
67
Page 68
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 1 left_p5+_Jbw.stl Wing 1 right_p5+_Jbw.stl
MATERIAL LW-PLA, ~ 36 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 2 left_p5+_Jbw.stl Wing 2 right_p5+_Jbw.stl
MATERIAL LW-PLA, ~ 22 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
68
Page 69
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 3 left_p5+_Jbw.stl Wing 3 right_p5+_Jbw.stl
MATERIAL LW-PLA, ~ 19 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 4 left_p5+_Jbw.stl Wing 4 right_p5+_Jbw.stl
MATERIAL LW-PLA, ~ 15 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
69
Page 70
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 5 left_p5+_Jbw.stl Wing 5 right_p5+_Jbw.stl
MATERIAL LW-PLA, ~ 4 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 6 left_p5_Jbw.stl Wing 6 right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 42 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
• Wing left: Z Seam Position Back Left
• Wing right: Z Seam Position Back Right
Don‘t forget to set the Wall Line Count back to 1!
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
70
Page 71
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 7 left_p5_Jbw.stl Wing 7 right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 35 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Wing 8 left_p5_Jbw.stl Wing 8 right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 27 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
71
Page 72
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Wing 9 left_p5_Jbw.stl Wing 9 right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 22 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
Wing 10 left_p5_Jbw.stl Wing 10 right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
72
Page 73
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Winglet left_p5_Jbw.stl Winglet right_p5_Jbw.stl
MATERIAL LW-PLA, ~ 6 g*
*Weighed (approximate guideline)
ADDITIONAL SETTINGS
None required
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
73
Page 74
PROFILE P4_FLEX TPU A95 or VarioShore
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Tension belt TPUA95_p4_J.stl Tension belt VarioShore_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
• Infill Density 100 %
INFO: the tension belt made of VarioShore LW-TPU is shorter because the material is more elastic. We recommend the variant made of VarioShore.
INFO Tension belt length
If you want to change them slightly in length, you can simply change the dimension of the X-axis in Cura (Uniform scaling must NOT be selected).
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
74
Page 75
PROFILE P4_FLEX TPU A95
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Hinges_p4_Jbw.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
75
Page 76
ASSEMBLING MANUAL BIG WING
Follow the instructions „Gluing the parts“ on page 6.
For now, glue the following pairs together:
medium l.
Wing 1 left_p5+_Jbw.stl
Wing 6 left_p5_Jbw.stl
Wing 2 left_p5+_Jbw.stl
Wing 7 left_p5_Jbw.stl
Wing 3 left_p5+_Jbw.stl
Wing 4 left_p5+_Jbw.stl
Wing 5 left_p5+_Jbw.stl
Wing 8 left_p5_Jbw.stl
Wing 9 left_p5_Jbw.stl
First remove Support
Wing 10 left_p5_Jbw.stl
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
76
Page 77
First glue the carbon tube into the fi rst wing part with thin CA glue.
To ensure that the tube does not stick too early when it is inserted, insert it into the hole without glue and then let thin CA glue run into the two slots. The capillary action will give you a complete bond.
Before gluing the hole to the root rib, close it with adhesive tape so that no glue can leak out!
Now glue the second wing part with medium CA glue. Do not apply glue to the
carbon tube and make sure that no glue gets into this slots!
!
thin liquid
Wing 1 left_p5+_Jbw.stl
Wing 6 left_p5_Jbw.stl
thin liquid
Then glue the carbon tube as described above. For the torsional stability of the
wing, it is important that the carbon tube is glued to the wing over the entire length!
Carbon tube Ø6*880mm
thin liquid
STEP 1 STEP 2
medium l.
Now the remaining parts are mounted in the same way.
Interconnects_p1_Jbw.stl
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
77
Page 78
The carbon fi ber stips (fl at profi les) are important for the stability of the wing. If these are missing, the wing can start to oscillate at high speeds or in turbulent air. This is a common effect for fl ying wings with a large span, and can only be prevented by greater stability.
This is especially important when using the heavier EDF fuselage. With the lighter Glider fuselage these strips would not be absolutely necessary, but even here we recommend to install them.
As described below, you can also use other materials if you can‘t get these fl at profi les in your country.
ASSEMBLY Shorten and insert the carbon strips fi rst! into the gaps on the wing. Make sure that they do not
protrude above the surface of the wing, if they are a little lower, that‘s okay. Then apply a generous amount of thin CA glue along the entire length. The glue spreads through the capillary effect and bonds the strips to the wing over a large area. The carbon strips should be degreased and roughened with sandpaper!
If you don‘t have carbon strips or similar materials available, print the STL Spar_p1_Jbw.stl from PLA or better Tough PLA several times and glue it as described.
thin liquid
Carbon fi ber strips (fl at profi le) 1*6*1000mm*
* If you can‘t get such profi les you can also use two 0.5*6*1000, two 0.5*5*1000, 1*5*1000, several carbon rods Ø1mm or hardwood strips.
Make sure that the wing does not show any bending or tension during gluing.
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
78
Page 79
Aileron assembly
Aileron 2_p5PLA_Jbw.stl
Follow the instructions „Installing the hinges“ on page 6.
Hinges_p4_Jbw.stl
The marks for the control horns must be down!
STEP 2
Aileron 1_p5PLA_Jbw.stl
STEP 1
Interconnects_p1_Jbw.stl
Aileron Servo mounting
Tapping screws Ø2*6 mm
Flap 2_p5PLA_Jbw.stl
Flap 1_p5PLA_Jbw.stl
Tapping screws Ø2*6 mm
JETWING
Cable duct
BIG WING
Cable duct
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
79
Page 80
Wing parts_p1_Jbw.stl
These control horns are also available in mirror image. Depending on the type of linkage you have, choose the version that is more suitable for a straight linkage.
Wing parts_p1_Jbw.stl
Attach the servo covers with double-sided tape or with a few dots of CA glue.
Servocovers_p1_Jbw.stl
Wing parts_p1_Jbw.stl
Servocovers_p1_Jbw.stl
Wing parts_p1_Jbw.stl
Wing protector:
Glue the front part fi rst. Use the carbon tube for exact alignment.
Make sure that no glue gets on the tube!
JETWING
Wing protector_p1_Jbw.stl
Carbon tube Ø8*480mm
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
80
Page 81
Wing fastening
Tapping screw Ø2*8 mm
Wing parts_p1_Jbw.stl
Tension belt TPUA95_p4_J.stl
Bottom side
The sleeve for the tension belt must be aligned as shown here so that the belt can be secured with a screw.
This skid is only necessary if you have planned ground launches from asphalt.
Wing parts_p1_Jbw.stl
Winglet left_p5_Jbw.stl
Interconnects_p1_Jbw.stl
NOTE Ready to fl y, one wing should weigh about 380 grams.
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
81
Page 82
SETTINGS FOR FLYING – BIG WING
After installing the electronics and setting up the transmitter, check that the control surfaces are aligned correctly. Set the transmitter trim to zero. Align all rudders to zero position. Change the position of the moving parts by changing the length of the linkage from the servo arm to the control horn. In-fl ight adjustments can be made later with the trim.
Setting the servo travel
AILERON AILERONS up: 12 mm, down: 12 mm and FLAPS up: 6 mm, down: 6 mm (coupled 50 %)
ELEVATOR AILERONS up: 12 mm, down: 12 mm and FLAPS up: 6 mm, down: 6 mm (coupled 50 %)
FLAPS up: 6 mm, down: 6 mm RUDDER (FUSELAGE EDF Rudder Version) left/rihgt: 18 mm
Expo setting
AILERON 40 %
ELEVATOR 30 %
RUDDER 0 %
Center of Gravity (CG)
The aircraft must balance precisely at the marks on the wing. Attention the different wings have different CG!
NOTE With fl ying wings the optimum CG range
is very small, the JETWING must balance exactly
on the marks on the wings!
Do not forget to check if the wings are exactly in ballance in the roll axis. If one wing is heavier, correct this with a small weight on the wingtip.
(for some remote controls a minus has to be in front of the number)
JETWING
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
82
Page 83
Important info about the stability of the BIG WING
The shopping list for the BIG WING includes a third carbon tube Ø6mm.
This should be inserted into the rear Ø8mm plug-in tube of the EDF FUSELAGE. If you want it to be extra strong, you can also glue a carbon rod Ø6*400 mm in the middle of the tube or a hardwood round rod. Due to the higher weight of the EDF FUSELAGE, the characteristic at high speeds is favored that an up and down bobbing of the wings begins.
This is a characteristic of larger fl ying wings that can only be contained by increased stability. When using the GLIDER FUSELAGE, the additional tube is not necessary, but can still be used.
The fi rmer the main tube, the later the oscillation will start.
NOTE If the JETWING starts to oscillate, simply reduce the speed!
Carbon tube Ø6*1000mm (need not be glued)
JETWING
Carbon tube Ø8*1000mm
BIG WING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
83
Page 84
Control Direction Test
When checking the control directions, look at the aircraft from behind.
Elevator up
Elevator down
– BIG WING
50 %
50 %
Aileron left
Aileron right
FLIGHT PHASES:
NORMAL
+ 1.5 mm UP
50 %
50 %
50 %
50 %
50 %
50 %
+ 1.5 mm UP
START
(hand launch)
BUTTERFLY (Brake for landing)
This setting is rather soft, experienced pilots can increase the values to improve the braking effect.
7 mm UP 7 mm UP
JETWING
+ 4 mm UP
8 mm DOWN 8 mm DOWN
BIG WING
+ 4 mm UP
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
84
Page 85
Takeoff from the hand
If you want to take off from the hand, you should defi nitely set a fl ight phase START via a switch, which you can change to NORMAL at a safe altitude.
Hold the JETWING below the CG at the handling surfaces and throw it upwards by about 10° at 3/4 throttle or full throttle.
Flight phase: START
min. 3/4 throttle
Takeoff from ground
Flight phase: NORMAL
Landing
~10°
The Jetwing (especially with the short standard wings) needs a very wide and low approach because the glide angle is very fl at. You should always have enough battery capacity to re-approach once or twice if you approach too fast or too high.
Turn off the EDF early and slow down before you start the fi nal turn.
Under no circumstances should you touch down the aircraft too fast, only when it can no longer be held in the air and touches the ground by itself, the ideal landing speed is reached.
JETWING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
85
Page 86
Technical specifi cations
Standard WING with FUSELAGE EDF version
WINGSPAN 1270 mm/50 inches
LENGTH 739 mm/29 inches
WEIGHT
• FUSELAGE GLIDER: from 350 grams (with Battery 2S 2200 – 130 g)
• FUSELAGE EDF: 1020 grams (with Rudder, Battery 4S, 3450 mAh, without Carbon tubes)
• Standard WING: 235 grams (one wing, without Carbon tubes)
BIG WING with FUSELAGE GLIDER version
WINGSPAN 2060 mm/81.1 inches
LENGTH 739 mm/29 inches
WEIGHT 370 grams (one wing with Carbon)
JETWING
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
86
Page 87
AGE RECOMMENDATION 14+
NOT FOR CHILDREN UNDER 14 YEARS. THIS IS NOT A TOY!
By using the download data, an RC model airplane, called „model“ for short, can be manufactured using a 3D printer. As a user of this model, only you are responsible for safe operation that does not endanger you or others, or that does not damage the model or property of others.
PLANEPRINT.com assumes no responsibility for damage to persons and property caused by pressure, transport or use of the product. Filaments, printing supplies, hardware or consumables that can not be used after faulty 3D printing will not be replaced by PLANEPRINT.com in any way.
When operating, always keep a safe distance from your model in all directions to avoid collisions and injuries.
This model is controlled by a radio signal. Radio signals can be disturbed from outside without being able to influence it. Interference can lead to a temporary loss of control.
Always operate your model on open terrains, far from cars, traffic and people.
Always follow the instructions and warnings for this product and any optional accessories (servos, receivers, motors, propellers, chargers, rechargeable batteries, etc.) carefully.
Avoid water contact with all components that are not spe­cially designed and protected. Moisture damages the elec­tronics.
Never take an item of the model or accessory in your mouth as this can lead to severe injuries or even death.
Never operate your model with low batteries in the trans­mitter or model.
Always keep the model in view and under control. Use only fully charged batteries.
Always keep the transmitter switched on when the model is switched on.
Always remove the battery before disassembling the model.
Keep moving parts clean and dry at all times.
Always allow the parts to cool before touching them.
Always remove the battery after use.
Make sure that the Failsafe is properly set before the flight.
Keep all chemicals, small parts and electrical components out of the reach of children.
We develop our models to the best of our knowledge and belief.
We accept no liability for consequential damage and injuries
caused by improper use or incorrectly printed parts. Please be
careful when handling motors, batteries and propellers and
only move your model with insurance and in approved places!
Never operate the model with damaged wiring.
Never touch moving parts.
© PLANEPRINT.com, A-6021 Innsbruck, Conradstraße 6, [email protected]
© Design STL files by René Marschall • Layout: marschall designlab, marschall.cc
Loading...