Planar BAT24SI User Manual

QUICK LINKS
Contents
Index
Regulatory Compliance
Product Information
Warranty
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Planar Battery System
Model BAT24SI
OPERATIONS MANUAL
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
www.planar.com
QUICK LINKS
Contents
Index
Regulatory Compliance
Product Information
Warranty
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Planar Systems, Inc. © 2004. All rights reserved.
Information in this document has been carefully checked for accuracy; however, no guarantee is given to the correctness of the contents. This document is subject to change without notice. Planar provides this information as reference only. Reference to other vendors’ product does not imply any recommendation or endorsement.
This document contains proprietary information protected by copyright. No part of this manual may be reproduced by any mechanical, electronic, or other means, in any form, without prior written permission of the manufacturer.
Planar is a registered trademark of Planar Systems, Inc. All other trademarks are the property of their respective owners.
America Sales
Planar Systems, Inc. 1195 NW Compton Drive Beaverton, OR 97006-1992 USA (503) 748-1100 phone (503) 748-1493 fax
Medical Sales
Planar Systems, Inc. 400 Fifth Avenue Waltham, MA 02451-8738 USA (781) 895-1155 phone (781) 895-1133 fax
Europe & Asia-Pacific Sales
European Representative Planar Systems, Inc. Olarinluoma 9, P. O. Box 46 FIN-02201 Espoo, Finland + 358 9 420 01 phone + 358 9 420 0200 fax
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
DOCUMENT HISTORY
September 2004 020-0372-00 A
Planar Battery System BAT24SI
medicalsales@planar.com medicalsupport@planar.com www.planar.com
ii
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Contents

Index
Regulatory Compliance
Contents
Product Information
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Product Information
Warranty
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
About the Planar Battery System
. . . . . . . . . . . . . . . . . . . . . . . . . 1
Battery Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identify the Connector Ports
Install the Fuses
Charge the Battery
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Set Up the Power Management System
Replace the Battery
Troubleshooting
Battery Disposal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Battery System Specification
Index
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Overview of Standard Warranty
Regulatory Compliance
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
. . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . 16
. . . . . . . . . . . . . . . . . . . . . . . . 21
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2
Planar Battery System BAT24SI
iii
QUICK LINKS
Contents
Index
Regulatory Compliance

Product Information

Warranty
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
Product Information

Safety guidelines

The Planar battery system is designed to ensure both the highest level of product quality and safety for the user. To maintain both quality and safety, follow the guidelines and instructions in this manual.
Use the battery system only as intended.
Do not place the battery system near a window. Exposing the system to rain,
water, moisture or constant direct sunlight can severely damage it.
Do not cover or obstruct any venting holes on the battery system.
Store the battery system within –20 to +65 degrees Celsius. Storing the system
outside that temperature range could result in permanent damage.
If any cord or cable is frayed or damaged, replace it immediately with another of
the same type and rating as supplied by Planar. The safety and regulatory listing and certifications are based on cables supplied by Planar.
Use and maintain the safety ground plug set (power cord) included with the unit.
After battery system installation, secure all electrical cords to prevent
accidental damage.
To clean the exterior chassis of the battery system, follow the IEC 60601 standard for
use in a hospital environment. See cleaning guidelines for more information.
Before cleaning the chassis, disconnect the unit from its power source.
Be careful when moving the battery system to a different location.
Use original packaging whenever possible.
Warning
• Equipment is not suitable for use in the presence of a flammable anesthetic mixture with air, oxygen, or nitrous oxide.
• The Planar battery system may be energized or operational even when disconnected from the AC power source.
• If the Planar battery system has been exposed to liquid, has been dropped, or if its base has been damaged, it may pose a shock or fire hazard. Immediately unplug it and contact customer service for assistance.
• Use care in handling the battery if any leakage is observed. Avoid skin contact and wash any areas that come in contact with this material immediately.
• Plug the battery system only into a grounded power outlet.
Specifications
Planar Battery System BAT24SI
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Contents
Index
Regulatory Compliance

Cleaning guidelines

The Planar battery system continues to operate normally while being cleaned in a fashion normal for a hospital environment. Use a damp, mildly soapy cloth to clean the exterior chassis. Drip protection is provided in accordance with the IPX1 rating, defined in the IEC/EN60529 standard.
Product Information
Warranty
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal

Service support

Other than battery installation and replacement, the Planar battery system requires no routine maintenance. Should your battery system require repair, return the unit to Planar Systems for servicing to maintain product warranty. See the warranty for more information.
Specifications
Planar Battery System BAT24SI
v
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Contents
Index
Regulatory Compliance
Product Information
Warranty

About the Battery System

Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
About the Planar Battery System
The Planar Battery System, model BAT24SI, is designed specifically for point-of care use. It is modular, compact, and ergonomically suited for effective utilization in the medical environment.
The battery system supplies a regulated +12 VDC. It contains two sealed lead acid batteries, a medically certified universal input power supply, universal charging control module, an AC line filter, a cooling fan, and appropriate cabling. All components are mounted within a sheet metal enclosure, which provides mechanical strength as well as EMI/EMC protection and shielding.
The Planar battery system is classified as follows:
Protection against electric shock: Class I and Internally Powered Equipment
Degree of protection against electric shock: No Applied Part
Degree of protection against water ingress: IPX1, Drip-Proof Equipment
The charging and monitoring electronics control the charge rate of the battery as well as the maximum discharge level. This ensures safe operation of the battery and prevents damage from high charge rates and low discharge levels.
All battery technologies lose their energy storage potential through use. For more information about the battery cells used in the Planar Battery System, see page 17 to consult the manufacturer specifications.
The output voltage regulator provides a regulated +12 VDC at a power level up to 72 watts. No external regulators are required for 12-volt applications.
Externally accessible fuses are provided on the charging controller module to electrically isolate the battery from all electronic components during transportation.
See the technical specification for more information.
Certification
The Planar Battery System is a recognized UL 60601-1 component. Planar does not certify it for use with any other system.
Specifications
Planar Battery System BAT24SI
1
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Contents
Index
Regulatory Compliance
Product Information
Warranty

Battery Components

The Planar Battery System ships with all the components you need to make it operational.
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
Battery unit, model BAT24SI
Input power cord
USB cable
Output power cord
Three 6 A fuses (size 0.25 in. x1.25 in.; F type) and three fuse holders
Planar Battery System BAT24SI
2
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Contents
Index
Regulatory Compliance
Product Information
Warranty
About the Battery System
Battery Components

Identify Connector Ports

Install Fuses
USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Identify the Connector Ports
All external connections to the battery unit are located on the rear of the enclosure. The design of the enclosure minimizes liquid ingress.
1
2
4
3
5
6
Legend
1 Standard IEC 120–250 VAC
input power 2 A, 250 V replaceable
2 USB serial port
Communication channel between the power supply and its host computer
3 12V DC 6 A output power
Mini-DIN 4-pin device; requires an external power cable
4 Output power fuse
(size 0.25x1.25; F type) 6 A replaceable
5 LED indicator
6 Battery fuse
(size 0.25x1.25; F type) 6 A replaceable
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
Planar Battery System BAT24SI
3
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Contents
Index
Regulatory Compliance
Product Information
Warranty
About the Battery System
Battery Components
Identify Connector Ports

Install Fuses

USING THE BATTERY
Charge Battery
Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Install the Fuses
You need the three fuses and a #2 flathead screwdriver for this installation.
To install the fuses
1
Insert the two fuses for the battery into the ports on the rear of the enclosure. Push the fuses in until you feel the connection. Repeat to install the fuse for the output power.
2
Use a flathead screwdriver to secure each connection. Do not overtighten.
About the battery fuses
The Planar Battery System requires two 6 A fuses (size 0.25 in. x1.25 in.; F type). These are available from any hardware store.
Securing the fuse connection
Use the screwdriver to turn the fuse holder approximately a quarter to the right, or until you feel it lock. Do not overtighten.
Troubleshooting
APPENDIXES
Battery Disposal
Specifications
Planar Battery System BAT24SI
4
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Contents
Index
Regulatory Compliance
Product Information
Warranty
Charge the Battery
Sealed lead-acid batteries are cost-effective and can provide a sizable amount of energy per battery weight. However, the energy storage potential of the batteries does decay over time.
Refer to these web sites for more information on sealed lead-acid batteries:
http://www.houseofbatteries.com/HowTo/SLA.htm http://www.devicelink.com/mem/archive/03/10/003.html
About the Battery System
Battery Components
Identify Connector Ports
Install Fuses

USING THE BATTERY

Charge Battery

Set Up Power Management
MAINTAINING THE BATTERY
Replace Battery
Troubleshooting
APPENDIXES
Battery Disposal
Specifications

Battery charging

Plug the battery system into an AC power source for charging. The LED turn yellow during the charging phase. Also, the LED turns green at 80% of total charge capacity.
See specifications on battery modes and power consumption efficiency for more information.

Charge time

The charging controller board is capable of independently charging the batteries while powering the attached system. This ensures that the charge rate of the batteries is the same whether a load is connected or not. Charge time varies depending on the age and usage of the battery. Typically, as a battery ages, it tends to accept less charge; that is, the charge time decreases. Consequently, as the battery accepts less charge, the battery usage time decreases.
Charge Time
3 hours 80%
4 hours 90%
6 hours 100%
Planar Battery System BAT24SI
Capacity of Charge
5
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